POTIS Doner Roboter Grill Devices User Guide

POTIS Doner Roboter Grill Devices User Guide

Introduction

Thanks for preferring KORKIVAZ fvEKATRONIK Doner Robots and trusting us. Our product is always produced by using an advanced technology with a great care.

KORKIVAZ IV EKATRONIK produce own doner robots and other products based on contemporary techniques, scientific researchs and long-term R&D workings with having 30 years experiences.

PAY ATTENTION

KORKMAZ MEKATRONIK LTD.$TI will not accept the responsibility of any accident or fault that might be occur in the result of not attending to cautions in this utilization guide.

General Instructions

1. Absolutely Follow the all instructions that inside of documents about robot and written on robot.
2. Please communicate with authorized service any fault and don’t interfere till service come.
3. Installation of robot must be done by authorized service or it must be carefully done by attending instructions of installation in utilization guide.
4. The person that use robot can occur utilization faults by the effect of insomnia, tiredness, received substance such as drugs or alcohol, they should be avoided using robot in these cases.
5. Don’t place the robot on a workbench, table and someplace like these out of specified qualities on installation guide of robot. The table that robot will work on must be sturdy and available For working non-vibration.
6. Don’t place the robot an unbalanced place ,absolutely immobilize the robot with given immobilize apparatus in addition with robot.(It will be found with extra parts inside of box.)
7. Plug in robot onto grounded wall-plug. lf you don’t use device for a long time, unplug From wall-plug. Keep out heat, oil, sharp-edge material and the active part
8. Please protect the robot From such as high temperature ,excessive humidity, direct sunlight, dust, rain, snow.
9. Don’t use any accessory unspecified by producer.
10. Openning and closing of oven unit, details about whole theme such as gas and electricity linkage. Please do it by reading utilization guide carefully. Get experts done gas or electricity linkage.
11. This robot is just designed to cut the doner, don’t try to cut anything out of doner.
12. Ready fabricated doner that robot can cut is advisable in addition to freshly-prepared doner can be cut. lt should be shaved as available for physical dimensions that freshly-prepared doner robot can cut.

INSTALLATION AND OPERATING OF DONER ROBOT

Carrying of Robot:

Robot is tightly packed sized of 1 mX1 mX1.4m outputting from factory . It should be moved by own package toward last montage location. Opening the package it should be opened by screwdriver or removing the screws with star- tipped drill. After opened package during the carrying it should not be moved by holding the cutting handle and emergency stop button ,and both of them should not be crashed anywhere .Edges of robot should be never crashed into the walls or doors in passing from tight place and doorsit should be put onto the workbench by lifting with enoughla bour .During the carrying, sharp steel edges of robot should be held with glove or by using cardboard. Otherwise, carrying people can be injured.

Placing of Robot to Working Place:

Operating place should be arranged in any case before starting up the installation of doner robot.lf you had an original workbench,paddle box height should have previously calibrated. (Please contact with original workbench producer) Measure of robot workbench is following that table. If you added over SOkg,robot should be immobilized with immobilize apparatus onto workbench. Paddle box on doner robot height from workbench should be at least 1 m 35cm.Paddle box sorption should be powerful,it can be some problems based on overheating because of weak paddle box sorption. The depth of paddle box should be at least 1m such as bottom table.By no means paddle box sorption should’t be reduced on behalf of making heat saving. chip-pan that over-heat producing,toaste etc.something like these devices that spreading heat out absolutely should not put the close to electricity safe of doner robot.

• KM 050-BMR
  

• KM 050-BMR
  

• KM 050-BMR
  

• KM 050-BMR
  

OPERATING

• The workbench that robot will work on should be came about stainless steel and while robot working , it should be designed in the non-vibrating way.

•  While robot is split onto workbench, it should be moved by at least three labours. During the carrying,it should be put without crash into another substance.

• After robot put away , power cable of robot should be firstly plugged into the robot after that a grounded wall plug.

• power line that robot connected should be connected onto network with 25A an external fuse that changable according to model and country .
  

• Pay attention to whether plug getting dry and wet or not before the robot did not plugged in power cable after being sure about that, tdirection transaction should be done and after that switch on-off button of robot should be moved to 1. direction from 3. direction.

• When the switch on-off button is brought to the position 1, fan in the electricity safe will be active. Emergency stop button that in 3.direction should turned toward the direction in order to start up.11 this button (4) is pushed,the robot won’t work. 3.and 4. buttons must be open in order to robot can start to work.
  
  Table 3: Emergency Stop Button Of The Doner Robot

• • While 3. and 4. buttons are opening,the robot waits about 10 seconds after it’ll be active; Bi-Beep ! is the being active voice.

• There’s touch screen on robot about operating.The robot can be controlled from remote control or above the screen.5.button must be pushed to remote control can be active.(4.direction) When 5.button in the touch screen pushed,remote control will be active. Press the START/STOP button of remote control or START/STOP button on screen to reset the robot.
  

SAFETY FIRST

General Cautions:

**** When added power cable into the robot,to unfollow the ranking in table can cause of being death and electric shock.The cable must be added carefully and in the controlled way. Either plug or electrical wall plug should be controlled. Possibility of other end of the cable is fell into the liquid will be dangerous.

**** Only utilization guide reader or having education should drive the first movement of robot. In order to be in the hand of other one and users beside of the robot and press the button of remote control by mistake can cause of minor injuries.

**** It should be absolutely paid attention to safety signs on robot. It should be stood away at least 1 m during the robot working or to press the screen to operate. Active axis of robot can cause dangerous accidents such as impact, compression.

**** Remote control of the robot should be never carried in the pocket. Buttons of remote control that stucked in the pocket can be pushed and the robot can move at undesired time.

**** During the grinding process , it should be exactly followed grinding instructions. Otherwise it can cause extremely sharp knife injuries.

**** Please don’t try to service while robot cutting doner, otherwise cutting handle can cause injuries. Please wait cutting process finishing to service, after that do service no.5 infrared receiver button is turned off. No.5 button; if the lights are on, it’s on , lights are oFF,it’s off.

**** Pay attention to danger of falling of the doner during the doner is added onto own location. Firstly, bottom of doner should locate turning engine part after that safety knob should be passed onto shaft of doner.

REMOTE CONTROL AND TOUCH SCREEN BUTTON FUNCTIONS

START/STOP: It is used to make first move for robot or to reset. It is used if necessary any process stopped.
SHARPEN: The robot must has been reset to be active at the First opening.lt is used to sharpen, cutting handle become grinding position at First pressing,shearing knife getting start to turn to sharp at second pressing. Accompanying the bi-bi-beep! is warning grinding voice.

CUT/REPETITIVE: The robot must has been reset to be active at the first opening. It is used when doner cooked, made cutting decision. When the button pressed, it will determine the doner in the first cutting. Cutting process begins after the motion detection. Repetitive , it means; while shearing knife cutting to continuous cutting becomes always active, this button is pressed second time. Automatically cutting becomes active with signal sound and cutting keeps going non-stop after one period cutting process.
RIGHT 1+1: The robot must has been reset to be active at the first opening. It is used to turn the doner right side. The rotational speed is 3rev/min.IF it is pressed again turning right side,turning will stop. If it is pressed during the cutting process,it would be passed into signal sound with automatic cutting programme. The robot that cooking one period after one period, automatically keep cutting with the same programme at the end of process. If it’s not pressed any button,1+1 automatic programme will keep working.
COOK 2+1: It’s pressed to cook, the robot must has been reset to be active at the First opening. IF it’s pressed again on cooking mode,it’ll stop the turning. The rotation speed on cooking is 1 rev/min.IF it’s pressed again while cooking,the doner will stop. if this button is pressed during the cutting process, (2+1) automatic programme would be chosen.After one period cutting process,the robot that cooking two period keeps cutting with the same programme end of the process. Pressing any button will disable the automatic program.
LEFT 3+1: The robot must has been reset to be active at the first opening. It is used to turn the doner left side. The rotational speed is 3rev/min. If it is pressed again turning left side,turning will stop. IF it is pressed during the cutting process,it would be passed into signal sound with automatic cutting programme. The robot that cooking three period after one period,automatically keep cutting with the same programme at the end of process. If it’s not pressed any button,3+1 automatic programme will keep working.

Main Manu: Start/Stop ,Cooking, Grinding, Right, Left and Cutting buttons on main menu function is the same with button on remote control. In addition to this;it includes service counters and page transitions buttons and language selection buttons.

SENSOR MENU

Temperature Sensor Control System: The engine includes 3 pieces about temperature sensor. It and the robot for cutting according to set value that entered from the screen.

This is the page where controlled the sensor system. First of all,oven must be automatic mode on to operate the sensor system.Automatic mode button is on the oven menu.The robot is calibrated as automatic mode by pressing this button after that set value is entered and automatic cooking button is pressed.From this time on system is getting start to consider sensor. Whenever each of three sensor exceeded the set value, as seen on following the schema;  system takes the doner to scan. IF the shown temperature values in case of scanning decrease under the set value, system will cancel the scanning and wait to leave behind the shown set value.

If the temperature values don’t decrease under the set value,system operate the
cutting function of the robot and getting start to cut the doner. Screen is like a following schema.

OVEN CONTROL SYSTEM MENU

Oven Control System: The system is automatically zoom out or in oven in case of cutting and cooking .It can be also used as manual.

Manual Operation: Oven control system has two mode. First ist Manual Mode. Oven motion operated as Forward-backward-reset at this mode. Thus the oven is moved to the desired location. Manual mode button is pressed so that these functions can be operated.

When the robot operated first time,oven should be got reset done. Oven
became distant from the doner in this case and it goes up to the trailing sensor. Seeing the sensor,stops. Whether get manual or get automatic, security measures are available not to crash to trays that under the doner. For instance, when move forward the oven,it is warned so that “exit” prior to Smm to tray. This is for the 50 cm tray. Pressing the “Tray50” button it’s allowed forward movement of the oven. System is based on 35 cm tray after this point. Approaching to 35 cm tray,it is warned in the same way.

After 35 cm tray is removed, it is allowed that oven move forward further by pressing the tray35 button. At the same time, the maximum distance that oven can go has been defined and it does not exceed this distance.

Operating Automatic: Once the oven got reset done,it is manually brought to the
desired point and this point is stored by storing button. Then desired Follow distance is entered. Automatic mode button is pressed. From now on when the robot went to each cutting, it pulls the oven back as entered follow distance as and when the oven entered into each cooking ,it brings closer to the doner as entered follow distance as. This mode has tray security in the same with manual mode and it operates in the same with manual mode . When cutting process of the robot was over and the reset process is done, after that the oven is brought to the last position that is stored by initial exposure button.

MONTAGE OF SHEARING KNIFE AND GRINDING

After completing the electrical connection of the robot, the robot is reset by pressing the START/STOP button. After reset process, even if shearing knife is added ‘on, it must be absolutely checked before cutting the doner. Controlling is done  tounderstand whether the shearing knife is correctly added on or not and it is sharp enough or not.

** The engine is done about readjust is brought to the grinding line by pressing the “SHARPEN”** button. The button of infrared receiver should be turned off during the grinding position, thus during the knife adding process undesired working of the engine would be prevented. (DURING THE KNIFE ADDING- REMOVING PROCESS,THE ROBOT MUST BE COMPLETELY TURNED OFF) As seen on Form 6 at first knife and after that knife fixing screw should be added onto the own place. Knife keeping on the hand should be extremely careful. Knife can cut your hands. Knife Fixing screw is a left-pass screw,it loosens up toward the clockwise, it tighten toward the counterclockwise. These loosen up-tighten processes should be done by edge of piece of no.6 (Form 7). The knife should be firmly placed onto the own place and its screw should be properly tightened. During working, fully unplaced shearing knife can clatter by rubbing to hollow and it is dangerous. Cutting doner like serrated potato chips arised from shearing knife is not properly placed.

**** After knife adding,piece of no.3 should be added and no.4-5 Flang screws
holes should be aligned. After that piece of no.6 should be also aligned by the same holes and no.4-5 Flang screws should be added onto the their holes upright , First it should be lightly tightened. Pieces of no.4-5 should be tightened onto the piece of no.6 by pressing with hand. Fully tightening process; it should be done by firmly pressing onto surface of piece of no.6 that is proximate to the no.4 screw for the no.4 Flang screw. Fully tightening process; in the same way it should be done by firmly pressing to the no.5 Flang screw of part no.6 for no.5 Flang screw. At the end of all these processes, shearing knife should be controlled whether it’s rubbing or not anywhere by turning lightly and carefully. IF there is no friction, it might be passed in to the grinding process.

** Please use while the rubber of finger protection is on the robot with the  grinding apparatus. SHARPEN(Grinding) button is pressed twice in succession to start the grinding process,at First pressing the robot shearing knife lower to the grinding position and at second pressing the shearing knife starst to turn. During this process,it is consistently heard like “bi-bi-bi- beep!” this sound is for the warning. As seen on form 8 to grind;knife became distant with piece of no.3 by rotating forward piece of no.7 knurled nut in Form 7 . Please check knife out against the breakages before the grinding process.|f there are broken parts on knife-edge, this knife shouldn’t be sharpened by grinding apparatus. NO.10 STATEMENT IS SHOWN IN FORM.8 SPECIFIES ANGLE THAT BETWEEN KNIFE AND GRINDING APPARATUS,THIS ANGLE SHOULD BE ABOUT 15 DEGREES INCLINED. OTHERWISE GRINDING WON’T BE REALIZED.PLEASE PRESS THE “SHARPEN BUTTON” THE KNIFE WILL START TO ROTATE.PLEASE SHARP THE GRINDING APPARATUS WITH INCLINED INSIDE OF SHEARING KNIFE UP TO THE BURR THAT SHAPED THIN LAYER WILL OCCUR. Move grinding apparatus back and forward to the direction duing the grinding. (Form 8)**

**** After the burr process that will occur in Form.8 is needed to remove for the highest sharpness, it is moved by grinding apparatus back and Forward to the direction For this process like in Form.9. No.11 statement in Form.9 indicates how grinding apparatus push down onto the knife with a 2 degrees incline and a lightly Force.

DONER FORMS AND TYPES THAT CUT BY ROBOT

The doner robot can easily cut too many meals such as made by leaf,ground beef ,chicken, turkey, sausage, Fish. This is the most important point ; the doner is needed which has a certain shape and size in addition to this it should not be deformed during the cutting process. Becoming deformed subject usually includes mince doner or soy mince doner. The doner that surface shape decayed conspicuously is sensed by robot as one of Fault shape therefore cutting process won’t start or if starts,cutting will stop because of Fault Function.

The length of the doner will be added onto the doner robot must be maximal 75cm, otherwise the robot fails and then it will wait at the service position. The doner in the largest diameter shouldn’t be more than 50cm,the doner in larger diameter than 50 cm might not be cut. Form.10 ; no matter what kind of the doner added onto the robot indicates maximum values of physical sizes. Inclined doner is cut by cutting blade of robot by Following lightly. The only problem the doner which has incline more than 8 degrees snag to the robot. In such a case,cutting process will occur in the upside of the doner however undersides are cut in the beginning because of incline.The doner that added onto the robot has incline should be considered not to encounter with such a problem. It will be enough to set the upper diameter of the doner larger than diameter at the bottom of the doner for several cm. The largest doner is shown above is about 150 kg. Doner can be added onto the robot with desired smallness.

The cutting process won’t start because of not available for hardware and software of the doner robot in the form. The robot won’t finish the measurement process,in the end of it Faults and it will wait For service position. The doner in this way should not be cut by robot.

The doner in the form usually can be such as consisted of leaf,chicken and turkey doners are not shaved. Doner prepared after that edges of the plates should be corrected by shaving and it should be put onto the robot . Cutting process starts on the doner in this way but the robot will frequently Fail.

It can be also occured during First preparation such as it may occur after the doner in the form added onto the robot. Its is not available fort he cutting process,cutting process starts from middle part of the biggest part of diameter, however correction of the robot for the doner will take time. Please contact with your provider if this image will be later.

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>