Ditec Cross 30 Drive Unit for Sliding Gate Instruction Manual

: June 9, 2024
: Ditec

Ditec Cross 30 Drive Unit for Sliding Gate

Ditec Cross 30 Drive Unit for Sliding Gate

Figures

GENERAL SAFETY PRECAUTIONS

This installation manual is intended for professionally competent personnel only. Installation, electrical connections and adjustments must be performed in accordance with Good Working Methods and in compliance with applicable regulations. Before installing the product, carefully read the instructions. Bad installation could be hazardous.
The packaging materials (plastic, polystyrene, etc.) should not be discarded in the environment or left within reach of children, as these are a potential source of hazard. Before installing the product, make sure it is in perfect condition. Do not install the product in an explosive environment and atmosphere: gas or inflammable fumes are a serious hazard risk.
Before installing the motors, make all structural changes relating to safety clearances and protection or segregation of all areas where there is risk of being crushed, cut or dragged, and danger areas in general. Make sure the existing structure is up to standard in terms of strength and stability.
The motor manufacturer is not responsible for failure to use Good Working Methods in building the frames to be motorised or for any deformation occurring during use. The safety devices (photocells, safety edges, emergency stops, etc.) must be installed taking into account: applicable laws and directives, Good Working Methods, installation premises, system operating logic and the forces developed by the motorised door or gate.
The safety devices must protect any areas where the risk exists of being crushed, cut or gragged, or where there are any other risks generated by the motorised door or gate. Apply hazard area notices required by applicable regulations. Each installation must clearly show the identification details of the motorised door or gate.

Before making power connections, make sure the plate details correspond to those of the power mains. Fit an omnipolar disconnection switch with a contact opening gap of at least 3 mm. Make sure an adequate residual current circuit breaker and overcurrent cutout are fitted upstream of the electrical system. When necessary, connect the motorised door or gate to a reliable earth system made in accordance with applicable safety regulations. During installation, maintenance and repair, interrupt the power supply before opening the lid to access the electrical parts.

To handle electronic parts, wear earthed antistatic conductive bracelets. The motor manufacturer declines all responsibility in the event of component parts being fitted that are not compatible with the safe an correct operation. For repairs or replacements of products only original spare parts must be used.
The installer shall provide all information relating to automatic, manual and emergency operation of the motorised door or gate, and provide the user with operating instructions.

MACHINERY DIRECTIVE

Pursuant to the Machinery Directive (2006/42/EC), the installer who motorises a door or gate has the same obligations as the manufacturer of machinery and as such must:

prepare the technical data sheet which must contain the documents indicated in Annex V of the Machinery Directive; (the technical data sheet must be kept and placed at the disposal of competent national authorities for at least ten years from the date of manufacture of the motorised door or gate);
draw up the EC Declaration of Conformity in accordance with Annex II-A of the Machinery Directive and deliver it to the customer;
affix the EC marking on the motorised door or gate, in accordance with point 1.7.3 of Annex I of the Machinery Directive.

APPLICATIONS

Service class : 5 (minimum 5 years of working life with 600 cycles a day)
Use: HEAVY DUTY (For vehicle or pedestrian accesses to institutional complexes with very intense use).

The operating performance specifications refer to the recommended weight (about 2/3 of maximum allowed weight).
Use with maximum allowed weight could reduce the above performance specifications in technical data.
The service class, operating times and number of consecutive cycles are merely approximate. These have been statistically determined in average conditions of use and are not certain for each single case. They refer to the period when the product operates without the need for special maintenance.
Each automatic entrance features variable factors such as: friction, balancing and environmental conditions that can substantially change both the duration and operating quality of the automatic entrance or part of its components (including automatic system). It is up to the installer to adopt adequate safety coefficients for each single installation.

DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY

(Directive 2006/42/EC, Annex II-B)
The manufacturer ASSA ABLOY ES AB, with headquarters in Lodjursgatan 10, SE-261 44 Landskrona, Sweden, declares that the Ditec CROSS30 automation for sliding gates:

is designed to be installed on a manual gate to form a machine pursuant to Directive 2006/42/EC. The manufacturer of the motorised gate must declare conformity with Directive 2006/42/EC (annex II-A) prior to initial machine start-up;
complies with the applicable essential safety requirements indicated in Annex I, Chapter 1 of the Directive 2006/42/EC;
complies with the Electromagnetic Compatibility Directive 2014/30/EU;
complies with the RED Directive 2014/53/EU;
the technical documentation complies with Annex VII-B of the Directive 2006/42/EC;
the technical documentation is managed by the Technical Office of Ditec Spa (with headquarters in Largo U. Boccioni 1 – 21040 Origgio (VA) – ITALY) and is available upon request, sending an e-mail to info@ditecautomations.com ;
a copy of the technical documentation will be given to competent national authorities, following a suitably justified request.
Landskrona, 01-07-2016

TECHNICAL DATA

	CROSS30E	CROSS30
Power supply	400 V~ 50 Hz	400 V~ 50 Hz
Absorption	2,1 A	2,1 A
Motor power	550 W	550 W
Thrust	3000 N	3000 N
Door speed	0,16 m/s	0,16 m/s
Max run	20 m	–
Max door weight	3000 kg	3000 kg
Service class	5 – HEAVY DUTY	5 – HEAVY DUTY
Intermittence	S3 = 100%	S3 = 100%
Temperature	-20 °C / +55 °C	-20 °C / +55 °C
Degree of protection	IP45	IP45
Control panel	E1T (incorporated)	–

REFERENCE TO ILLUSTRATIONS

The given operating and performance features can only be guaranteed with the use of DITEC accessories and safety devices.

Standard installation references (fig. 1)

Radio
Flashing light
Key selector
Geared motor + control panel
Photocells
Sensitive edge
Opening and closing stop
Connect power supply to an type-approved omnipole switch with a contact opening gap of no less that 3 mm (not supplied)
Connection to the grid is made with independent channels and separated from the connections to the control and safety devices.

Geared motor references (fig. 3)

Geared motor
Cable fitting
Housing
Terminal board
Release screw
Pinion module 6
Magnetic limit switch
Base plate
Limit switch bracket
Limit switch of release access door

INSTALLATION

Unless otherwise specified, all measurements are expressed in millimetres (mm).

Preliminary checks

Check the stability of the wing (derailing and lateral falls) and the sliding wheels and that the upper guides do not cause any friction.
The sliding track must be securely anchored to the ground and fully exposed along its full length.
It must be perfectly smooth so as to avoid jamming of the gate. Provide opening and closing stops.
Note: make sure that the gate can not exit the sliding guides and fall.
If the gate has slits, make sure they are covered to prevent shearing points. Safety device should be installed at the end of the wing to reduce the collision force.

Base plate position

Insert the anchor ties onto the base plate [16] and fix them with the supplied nuts.
Lay a concrete foundation with buried anchoring brackets and the base plate, making sure that it is pefectly level and smooth, complying with the measurements shown in figure (the side to be placed in contact with the ground is marked on the base plate). If a concrete foundation is already available, secure the motor by means of appropriate dowels (not supplied) capable of withstanding a pushing force of at least 3000 N.
Warning: the base plate is smaller than the gear motor base. Check the base plate sides are free [*].

Geared motor installation

Open the gear motor removable cover. Loosen the three screws [A] (the upper screw must not be completely loosened) and remove the case.
Remove the nuts used to fasten the anchoring brackets.
Position the gearmotor onto the base plate.
Gearmotor adjustments
Horizontally, by having it slide along the gear motor base slot (approx. 20 mm).
Vertically, by means of the 4 level screws [B] and by inserting the provided shims [C].
Note: once the level shims have been inserted [C], loosen the screws[B], the motor shall weigh only on the shims [C].
Note: while adjusting vertically, keep the motor slightly raised above the base plate so as to allow enough space to secure the rack and to make any subsequent adjustments, if necessary.

Rack installation

Warning: use a module 6 rack.

Release the gearmotor and set the gate in the open position. Place the rack on pinion [14] and move the gate manually to secure the rack along its full length.
Once the rack has been secured, vertically adjust the geared motor so as to have a gap of 2 to 3 mm between the pinion and the rack with screws [B].
Warning: the motor shall weigh only on the shims [C].
Firmly secure the gearmotor with the nuts [D].
Slightly lubricate the rack and pinion after assembly. Manually check that the gate slides evenly and without friction.

Limit switch adjustment

Manually position the door wing completely open and fasten the limit switch brackets [17] onto the rack so that the lever limit switch exceeds the bracket’s length by approximately 2/3. Repeat the operation with door wing completely closed.
Provide power and carry out some opening and closing operations (see the starting instructions in the control panel installation manual). Adjust the limit switch bracket [17] so that the gate stops approximately 20 mm before the opening and closing stops.

ELECTRICAL CONNECTIONS

The electrical connections and starting are illustrated in the installation manual of the E1T control panel.
Note: (Only for CROSS30) connect the motor and the mechanical stops to the E1T electronic panel (fig. 5).

Warning: connect the yellow-green ground cable to the clamp already connected to the motor, as it is shown in the figure.

Electrical Connections

Opening to the right

The automation is provided with opening to the right (automation side view).

Bring the gate to a central position and give an opening command (1-3), check the motor opens to the right, otherwise reverse two phases of the 400 V~ power supply

Opening to the left

Reverse the connection of the limit switch terminals on the control panel: 11→12, 12→11.
Bring the gate to a central position and give an opening command (1-3), check the motor opens to the left, otherwise reverse two phases of the 400 V~ power supply.

MAINTENANCE PROGRAM (every 6 months)

Disconnect the power supply and release the gearmotor (see RELEASE/BLOCK operations):

Visually check that the gate, the fixing brackets and existing structure have suitable mechanical strength and are in good condition.
Check the gate-gearmotor alignment, the distance (2-3 mm) between the throat of the pinion and the crest of the rack.
Clean the wheel’s sliding guide, the rack and pinion of the gear motor and slightly lubricate the rack and pinion of the gearmotor. Manually check that the gate slides evenly and without friction.

Connect the power supply and block the gearmotor (see RELEASE/BLOCK operations):

Check that the limit switches are working correctly (the gate should stop 20 mm before the stop).
Check the power adjustment.
Check that all control and safety functions are working correctly.

ATTENTION: For spare parts, see the spares price list.

Disposal

The packaging components (cardboard, plastic, etc.) must be separated out for recycling. Refer to the local disposal regulations before proceeding.
The packaging materials must not be discarded in the environment or left within reach of children, as they are a potential source of danger.

To dispose of electrical and electronic equipment, batteries and accumulators correctly, take the product to the differentiated disposal and recycling centres, respecting the regulations in force.

All right reserved
All data and specifications have been drawn up and checked with the greatest care. The manufacturer cannot however take any responsibility for eventual errors, ommisions or incomplete data due to technical or illustrative purposes.

OPERATING INSTRUCTIONS FOR FOR SLIDING GATES AUTOMATION CROSS30

RELEASE INSTRUCTIONS

In case of fault or power failure, insert the key and turn it clockwise. Open the removable cover and unlock the pinion gear by turning the pinion gear pin counterclockwise by means of the provided tool.

This allows to push the gate manually.

Attention: perform locking and lock release operations with motor cut off.
WARNING: Opening the removable cover or removing the gear motor case, means the limit switch is opened, thus preventing operations.

LOCK INSTRUCTION

To relock the geared motor, rotate the pinion clockwise, strongly tighten, and re-close the door.

Lock Instruction

GENERAL SAFETY PRECAUTIONS FOR THE USER

These precautions are an integral and essential part of the product and must be supplied to the user. Read them carefully since they contain important information on safe installation, use and maintenance. These instructions must be kept and forwarded to all possible future users of the system. This product must only be used for the specific purpose for which it was designed.
Any other use is to be considered improper and therefore dangerous. The manufacturer cannot be held responsible for any damage caused by improper, incorrect or unreasonable use. Avoid operating in the proximity of the hinges or moving mechanical parts. Do not enter within the operating range of the motorised door or gate while it is moving. Do not obstruct the motion of the motorised door or gate, as this may cause a dangerous situation.

General Safety Precautions For The User

The motorised door or gate may be used by children over the age of 8 and by people with reduced physical, sensorial or mental abilities, or lack of experience or knowledge, as long as they are properly supervised or have been instructed in the safe use of the device and the relative hazards.
Children must be supervised to make sure they do not play with the device, nor play/remain in the sphere of action of the motorised door or gate. Keep remote controls and/or any other command devices out of the reach of children, to avoid any accidental activation of the motorised door or gate.
In the event of a product fault or malfunction, turn off the power supply switch. Do not attempt to repair or intervene directly, and contact only qualified personnel. Failure to comply with the above may cause a dangerous situation.

General Safety Precautions For The User

Any repairs or technical interventions must be carried out by qualified personnel. Cleaning and maintenance work must not be carried out by children unless they are supervised.
To ensure that the system works efficiently and correctly, the manufacturer’s indications must be complied with and only qualified personnel must perform routine maintenance on the motorised door or gate. In particular, regular checks are recommended in order to verify that the safety devices are operating correctly. All installation, maintenance and repair work must be documented and made available to the user.
Only lock and release the door wings when the motor is switched off. Do not enter within the operating range of the wing.

ASSA ABLOY Entrance Systems AB
Lodjursgatan 10
SE-261 44, Landskrona
Sweden
© ASSA ABLOY

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