Q-TRAN LALO Mid Low Profile LED Aluminum Extrusion Instruction Manual

June 9, 2024
Q-TRAN

**Q-TRAN LALO Mid Low Profile LED Aluminum Extrusion Instruction Manual

**

ATTENTION: Please read all instructions BEFORE installation

  • Product to be installed by a licensed electrician
  • Always ensure power supply connection to electrical circuit is disconnected before working on it
  • Follow diagram to connect Secondary Voltage wires to power supply. Refer to Q-Tran power supply instructions for wiring
  • Use only with Class 2 power supply unit — Compatible for use with Q-Tran power supplies
  • Surface mount or recessed in millwork
  • Suitable for DRY, DAMP, and WET locations
  • Suitable for installation in storage area of a clothes closet when assembled as a finished extrusion up to 4W/ft at Q-Tran facility
  • Not rated for walkover
  • Input Voltage: 24VDC
  • Diagrams for representation only and not to scale

METHODS OF INSTALLATION

LALO can be recessed in millwork with all compatible LED strips except SW HE24/9.0.

SURFACE MOUNTING METHOD

  • VHB Mount
  • Silicone Mount
  • Screw Mount
  • Magnet Mount

RECESSED MOUNTING METHOD

  • Magnet Mount: Millwork

Cove, Under & over cabinet:
Ideal for oce, retail, hospitality, education, laboratory, and residential.

Shelf:
Ideal for oce, retail, hospitality, education,laboratory, and residential.

Display cabinet:
Ideal for retail and hospitality

Signage:
Ideal for lobby, retail, hospitality,institutional, and transportation.

NOTES:

  • Avoid bending in sharp horizontal angles which may damage the LED.
  • Always test LED operation before installing in extrusion. Connect LED to power supply to ensure it is working properly and all non-factory soldered connections are secure.
  • Diagrams for representation only and not to scale

LALO Profile

  • Clear
  • Frosted
  • Polar
  • Diffused
  • Encapsulated in Clear
  • Encapsulated in Translucent
  • Optical

COMPONENTS & HARDWARE

STAINLESS STEEL CLIP

SST-01

Included

| Flat Head Screw #4×5/8”

MAGNET CLIP

MG-01

ACCESSORIES SOLD SEPARATELY

MAGNET MOUNT ACCESSORY; sold individually

MMA-01

Included

  • 2 #6×5/8” Flat Head SS

HINGE BRACKET; sold individually

Image shows HMB-M

HMB-M
HMB-L
MMA-01 HMB-XL 

Included

  • 3/4” long mount screw
  • 1/4” #4 clip mount screw

Q-ANGLE; sold in pairs

Q-ANGLE

Included

  • 4 SS #6×1.25” Flat head wood screws
  • 2 SS 4-40 Flat head clip screws
  • 2 SS 6-32 Fillister screws

Q-PIVOT; sold in pairs

Q-PIVOT

  • SS #4-40×3/16 Flat head screws
  • 2 #4×3/4 Pan Head screws

ADHESIVE SOLD SEPARATELY

SILICONE

DOWSIL 832

VHB TAPE; sold in 15’ increments

TAPE-VHB-IP20

BARE WIRE 24″

BW

BARREL 6”

BRL

CONNECTOR 6”

CON6

CONNECTOR 24”

CON24

NOTES:

STAINLESS STEEL CLIP

  • 2 clips provided for 4’ or less; 4 clips provided for greater than

MAGNET CLIP

  • One magnet clip per foot
  • MMA-01 comes in 12” pieces; use at least one clip per MMA-01 accessory
  • MMA-01 can be cut into smaller pieces, if desired

LED STRIP LEAD WIRE & JUMPER INSTRUCTIONS: DRY IP20 If LED wires are pre- soldered from the factory, skip to

Measure and cut LED strip to desired length with scissors along the cut point.

ITEMS INCLUDED

iQ-LED-24-KIT

  • 24” Lead wire
  • 6” Solder
  • 1” Shrink Tube
  • 1/2” Shrink Tube

iQ-JUMP-6-KIT

  • 6” Lead wire
  • 6” Solder
  • 1” Shrink Tube
  • 1/2” Shrink Tube

Solder lead wire onto solder pad. Confirm wires are matched up correctly before soldering. See wiring diagrams below for specific light engine details.

NOTE: Recommended soldering iron temperature of 650˚ – 700˚F for lead- free solder.

SW, SC, SD-SW, SW-HE, SW-HE+

DW

WD

DW-HE

RGBW

RGB

RGBW-HE

SW-IA

NOTE:
Connect LED to power supply to ensure it is working properly and all non- factory soldered connections are secure before proceeding with step #3

ONCE ALL CONNECTIONS ARE FUNCTIONING PROPERLY, DISCONNECT POWER AND BEGIN HEAT SHRINKING INSTRUCTIONS BELOW:

a: Place 1st sleeve (1/2” Shrink Tube ) on lead wire.
b: Shrink the tube with heat gun.
c: Place 2nd sleeve (1” Shrink Tube ) on lead wire.
d: Shrink the tube with heat gun.

NOTES:

  • Avoid bending in sharp angles which may damage the LED.
  • Always test LED operation before installing in extrusion. Connect LED to power supply to ensure it is working properly and all non-factory soldered connections are secure.
  • Diagrams for representation only and not to scale.

LED STRIP LEAD WIRE & JUMPER INSTRUCTIONS: DMP IP54 If LED wires are pre- soldered from the factory, skip to

Measure and cut LED strip to desired length with scissors along the cut point.

  • Carefully peel polyurethane back to expose the solder pads.

Once a damp strip is cut, it cannot be reconnected

ITEMS INCLUDED

iQ-LED-24-KIT

  • 24” Lead wire
  • 6” Solder
  • 1” Shrink Tube
  • 1/2” Shrink Tube

iQ-JUMP-6-KIT

  • 6” Lead wire
  • 6” Solder
  • 1” Shrink Tube
  • 1/2” Shrink Tube

Solder lead wire onto solder pad. Confirm postive (+) and negative (-) are matched up correctly before soldering. BLACK wire is typically negative, RED wire is typically postive.

NOTE: Recommended soldering iron temperature of 650˚ – 700˚F for lead- free solder.

SW, SC, SD-SW, SW-HE, SW-HE+

DW

WD

DW-HE

RGBW

RGB

RGBW-H

SW-IA

NOTE:
Connect LED to power supply to ensure it is working properly and all non- factory soldered connections are secure before proceeding with step #3

ONCE ALL CONNECTIONS ARE FUNCTIONING PROPERLY, DISCONNECT POWER AND BEGIN HEAT SHRINKING INSTRUCTIONS BELOW:

a: Place 1st sleeve (1/2” Shrink Tube ) on lead wire.
b: Shrink the tube with heat gun.
c: Place 2nd sleeve (1” Shrink Tube ) on lead wire.
d: Shrink the tube with heat gun.

NOTES:

  • Avoid bending in sharp angles which may damage the LED.
  • Always test LED operation before installing in extrusion. Connect LED to power supply to ensure it is\ working properly and all non-factory soldered connections are secure.
  • Diagrams for representation only and not to sca

LED STRIP LEAD WIRE & JUMPER INSTRUCTIONS: WET IP67 If LED wires are pre- soldered from the factory, skip to.

Measure and cut LED strip to desired length with scissors along the cut point.

Once a wet strip is cut, it cannot be reconnected.

ITEMS INCLUDED

iQ-LED-67-KIT

  • 24” Lead wire
  • 6” Solder
  • Lead wire cap
  • End Cap

iQ-JUMP-67-KIT

  • 6” Lead wire
  • 6” Solder
  • Lead wire Caps

Solder lead wire onto solder pad. Confirm postive (+) and negative (-) are matched up correctly before soldering. BLACK wire is typically negative, RED wire is typically postive.

NOTE: Recommended soldering iron temperature of 650˚ – 700˚F for lead- free solder

SW, SC, SD-SW, SW-HE, SW-HE+

DW

WD

DW

RGBW

RGB

RGBW-H

SW-IA

Lead Wire

End Cap

NOTE:
Connect LED to power supply to ensure it is working properly and all non- factory soldered connections are secure before proceeding with step #3.

ONCE ALL CONNECTIONS ARE FUNCTIONING PROPERLY, DISCONNECT POWER AND BEGIN HEAT SHRINKING INSTRUCTIONS BELOW:

a: Place lead wire cap over wire
b: Add silicone inside connector and glue around the edge to secure gap; allow time for glue to dry
c: Place end cap over the end of LED
d: Add silicone inside connector and glue around the edge to secure gap; allow time for glue to dry

NOTES:

  • Avoid bending in sharp angles which may damage the LED.
  • Always test LED operation before installing in extrusion. Connect LED to power supply to ensure it is working properly and all non-factory soldered connections are secure.
  • Diagrams for representation only and not to scale

CUTTING EXTRUSIONS FOR IN-FIELD ASSEMBLY INSTALLATION

Q-Tran strongly recommends cutting the extrusion and lens together to achieve a clean cut.

To achieve corners or angles, measure the LED extrusion to desired length and cut with a miter saw.

For straight runs, measure LED extrusion to desired length and cut it with a circular saw.

NOTE: Using the proper blade for aluminum, cut to the desired length. Recommend using a 10 in.x 80 tooth medium aluminum saw blade.

CONTINUOUS WIRING CONFIGURATION OPTIONS

Review wire method to ensure clean installation prior to mounting extrusion.

NOTE: Additional wire methods include:
S1, S2: Connector/Wire Input only
P1, P2: Connector/Wire Input and Output

LED INSERTION FOR IN-FIELD ASSEMBLY INSTALLATION

STRIP IN EXTRUSION

Using a 50/50 alcohol mix, thoroughly clean surface area of the extrusion and tray. Allow 5 minutes to dry

Peel back 0.5″ of the VHB tape’s protective film on one end of LED and use firm pressure to adhere it to the extrusion, avoiding air bubbles. Continue peeling the film and adhering the strip in small sections until the entire length is installed

Flat Lenses : Apply uniform pressure until the extrusion and lens snap securely together.
Optical Lenses : Starting from one end of the extrusion, slide the lens into the grooved lip of the extrusion until secured in place.

Add glue inside the end cap and glue around edges to secure end cap in place. Do not allow glue to come in contact with LED

SURFACE MOUNTING METHOD

SURFACE PREPARATION

Temperature and environmental concerns:

  • Ideal application environment is 70-100ºF in 50% humidity or less.
  • Minimum application temperature: 50ºF
  • This temperature and humidity should be maintained for 72 hours after application for maximum bond strength.

a. Using a 50/50 alcohol mix, thoroughly clean the backside of the extrusion and the surface area where extrusion will be installed. Allow 5 minutes to dry.
b. Peel back 0.5″ of the VHB tape’s protective film on one end and use firm pressure to adhere it to the desired surface, avoiding air bubbles. Continue peeling the film and adhering the tape in small sections until the entire length is installed.

For porous materials (Wood, Brick, Concrete etc.) apply two layers of paint or primer to the surface. This will help create a better bonding surface for these materials. These can be purchased from a local hardware store.

MATERIALS SUGGESTED EPOXIES
Concrete, Stone, Cinderblock, Metal, and Brick Loctite Metal and Concrete

Two-Part Epoxy
ABS, Fiberglass, Plastic, and PVC| Loctite Plastic Two-Part Epoxy
Tile, Wood, Ceramic, Glass, or Metal| Loctite Clear Two-Part Epoxy
All Purpose| Strong Stik

SURFACE MOUNTING METHOD: VHB ADHESIVE MOUNT
BEFORE installation, the surface must be thoroughly cleaned and dried for maximum bond strength

Determine the LALO extrusion(s) location and positioning on desired surface before adhering extrusion to surface. Make any necessary reference markings to indicate extrusion placement.

a. To adhere the VHB adhesive, peel the white film back while evenly applying the tape to the mounting side of the extrusion. The red side should be visible.
b. Remove the red film and position extrusion in place according to your previous reference marking(s).

Remove protective film from the surface of the extrusion’s lens.

NOTES: EPOXY ALTERNATIVE: For improved bonding strength, apply a small amount of epoxy at each end. Refer to table on for suggested epoxies. These can be purchased at a local hardware store. Please follow all manufacturer instructions for suggested epoxy

SURFACE MOUNTING METHOD: SILICONE

  • 2 clips provided for 4’ or less; 4 clips provided for greater than 4’

Determine the LALO extrusion(s) location and positioning on desired surface; evenly distribute clips. Make any necessary reference markings to indicate where each clip is to be secured in place. Recommended every 24” – 30”.

a. Firmly press the silicone-coated clips on the marked reference points.
b. Wait for silicone adhesive to cure completely before snapping extrusion into place.
c. Snap extrusion onto clips.
NOTE: Cure time is dependent on the type of silicone adhesive used. Refer to silicone product manufacturer for accurate drying time.

Remove protective film from the surface of the extrusion’s lens.

SURFACE MOUNTING METHOD: SCREW MOUNT

  • 2 clips provided for 4’ or less; 4 clips provided for greater than 4’

Determine the LALO extrusion(s) location and positioning on desired surface; evenly distribute clips. Make any necessary reference markings to indicate where each clip is to be secured in place. Recommended every 24” – 30”.

a. Secure clips using the #4 flat head hardware provided.
b. Ensure the screw head is flush with the clip’s base.
c. Snap extrusion onto clips.
NOTE: Flat head screw type is dependent on surface/application material. Alternative flat head screws may be required. Refer to the surface material manufacturer for suggested screw type.

Remove protective film from the surface of the extrusion’s lens.

SURFACE MOUNTING METHOD: MAGNET MOUNT

  • One magnet clip per foot
  • MMA-01 comes in 12” pieces; use at least one clip per MMA-01 accessory
  • MMA-01 can be cut into smaller pieces, if desired

Determine the LALO extrusion(s) location and positioning on desired surface; evenly distribute clips. Make any necessary reference markings to indicate where each clip is to be secured in place.

a. Mount the two #6 flat head screws into the 12” magnet mount accessory bracket through the slotted holes at each end. Ensure the screw head is flush with the magnet mount bracket.
b. Snap the magnet clips onto the backside of the extrusion. They should be offset to the accessory bracket screws to maximize magnetic connection.
c. Place the assembled fixture into the magnet mount bracket.
NOTE: If surface application requires a longer screw, the screw size must be a #6 Flat Head.

Remove protective film from the surface of the extrusion’s lens.

RECESSED MOUNTING METHOD: MILLWORK

  • One magnet clip per foot
  • MMA-01 comes in 12” pieces; use at least one clip per MMA-01 accessory
  • MMA-01 can be cut into smaller pieces, if desired
  • LALO can be recessed in millwork with all compatible LED strips except SW HE24/9.0

Determine the TORQ extrusion(s) location and positioning on desired surface; evenly distribute clips. Make any necessary reference markings to indicate where each clip is to be secured in place.
NOTE: Depth of the channel in the millwork is dependent on overall height with the magnet clip and Magnet Mount Accessory

a. Mount the two #6 flat head screws into the 12” magnet mount accessory bracket through the slotted holes at each end. Ensure the screw head is flush with the magnet mount bracket.
b. Snap the magnet clips onto the backside of the extrusion. They should be offset to the accessory bracket screws to maximize magnetic connection.
c. Place the assembled fixture into the magnet mount bracket.
NOTE: If surface application requires a longer screw, the screw size must be a #6 Flat Head.

Remove protective film from the surface of the extrusion’s lens.

© 2023 Q-Tran Inc. All rights reserved
155 Hill St. Milford, CT 06460
203-367-8777 =
sales@q-tran.com
www.q-tran.com
Specification subject to change. Rev-01-12-2

References

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