JBC CDP Micro Tweezers Soldering Station Instruction Manual

JBC CDP Micro Tweezers Soldering Station

Packing List

The following items are included:

• Control Unit ………………………………….. 1 unit

• Adjustable Micro Tweezers ………………. 1 unit
  Ref. AM120-A

• Power Cord ……………………………………. 1 unit
  Ref. 0024092 (100V)
  0023715 (120V)
  0023714 (230V)

• Brass Wool ……………………………………………. 1 unit
  Ref. CL6210

• Sponge ………………………………………….. 1 unit
  Ref. S0354

• Manual …………………………………………… 1 unit
  Ref. 0026946

Features and Connections

Adjustable Stand

Adjust the tool stand to suit your work position.

Cable Collector (Ref. CC1001)

The cable collector keeps the cable away from the work area and prevents that the weight of the cable from disturbing the operator while soldering.

• Insert the cable into the clip and then insert into the cable collector. Do not leave the cable longer than necessary to reach the work area freely.
  

• The cable collector is flexible.
  It accompanies and adapts to the movements during the soldering process.
  

Tip Cleaner

Select the option to suit your needs and improve the thermal transfer of the tip.

Removing the Splashguard

1. Unlock the splashguard.
   

2. Lift off.
   

More cleaning options:

• Inox Wool
  CL6205*
  Stronger cleaning method than brass wool.

• Metal Brush
  CL6220*
  When used carefully, it provides a more thorough cleaning.

Wiper
CL7984 (red) / CL0160* (black)

• Tapping:
  Tap gently to remove excess solder.

• Wiping:
  Use the slots to remove remaining particles.

Sponge
S0354

The softest cleaning method. Keep the sponge damp with distilled water when working to avoid tip wear.

Changing Cartridges

1. Removing
   Place the cartridges in the extractor and pull to remove the cartride.
   

2. Positioning
   Place the tweezers on top of the new cartridge and press down slightly
   

3. Inserting
   Use the holes for fixing the cartridges*.
   *Important
   It is essential to insert the cartridges as far as the mark for a proper connection.
   

4. Rotational Cartridge Alignment
   Slightly turn the wheels to align the cartridges as required.

5. Vertical Cartridge Alignment
   Close the tweezers and the rear wheel allows the cartridges to be equally aligned en vertical direction

Compatible Cartridges

The CDP stations work with C120 cartridges and AM120 Ajustable Micro Tweezers. Find the model that best suits your soldering needs in www.jbctools.com .

Operation

The JBC Exclusive Heating System

This revolutionary technology is able to recover tip temperature extremely quickly.
This allows the user to work at a lower temperature.
As a result, tip life increases by 5.

1. Work

When the tool is lifted from the stand the tip will heat up to the selected temperature.

· Change temperature (from 90 to 450ºC)
Steps ± 5
Steps ± 50
Through menu settings:
· Select temperature levels
· Fix one temperature

2. Sleep

When the tool is in the stand, the temperature falls to the preset sleep temperature.

Through menu settings:
· Change Sleep temperature
· Set Sleep delay (from 0 to 9 min or no Sleep)

3. Hibernation

After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.

Through menu settings:
· Change Hibernation delay (from 0 to 35 min)

Control Process

Work Screen

Menu Screen

Troubleshooting

Station troubleshooting available on the product page at www.jbctools.com

Parameters

Be careful when using these parameters as they may reduce the tip life if not used properly.
Please follow the recommended guidelines:

Station Settings

Temperature Unit

Celsius (°C) or Fahrenheit (°F)

| N/a|
Maximum Temperature

Set the maximum

temperature to work with. Max. temp by default is 400°C (750°F). This is considered high enough to work with

most lead-free applications.

| The station temperature range is 90-450°C

(190-840°F). Change the temperature limits when working with less common applications such as low / high melting point soldering (HMP) or plastics (e. g. riveting).

| A\ In most cases,

working with temperatures over 400°C (750°F) can damage the PCB and its components. Even in short time periods of tip contact with the soldering joint, the flux may not work properly and could seriously reduce tip life. If the solder joint requires more power

(e.g. multilayered or high dissipation boards), JBC strongly recommends using other aids like preheaters.

Minimum Temperature

Set the minimum temperature to work with.

Min. temp. by default is 200°C (392°F). This is considered to be a proper starting point for leaded applications.

Metronome

This activates a beep sound. Frequencies vary from 1 to 50 seconds.

| Useful for setting a work rate in repetitive jobs. The beep lets you know the length of time the tip must be in contact with the soldering joint.| N/a
Beep

Enable/disable the beep sound of the keypad.

| N/a| N/a
QST

Enable/disable QST.

| N/a| N/a
Pin

Enable/disable pin prompt.

| N/a| N/a
Change Pin

Change the default security PIN number (0105).

| The PIN must be entered every time a parameter is changed.| N/a

Tool Settings

Fix One Temperature

Fix a value within the temperature range of the station (90-450°C/190-840°F).

| Ideal for soldering more than one component at a specific temperature. The station will reject any attempt to change the temperature.| N/a
Temperature Levels Set Similar to “Fix one temp” parameter. In this case, the user can set up to 3 values for different power requirements.| This allows a quick change between 3 different tempe­ratures. Set them according to the allowed values for your soldering applications.| N/a
Sleep Delay

Set the time that the tool

will remain at the selected temperature when in the stand before entering sleep mode. The tip temperature will then drop to the Sleep temperature.

| Because our tools reach the working temperature from the default Sleep mode in only a few seconds, this parameter is preset to 0 min. Once the tool is returned to the stand the temperature will automatically drop to the sleep temperature, extending tip life and avoiding oxidation. Remainning the tip before placing the tool in the stand will protect the tip and extend its life.| A\ Setting these
parameters to higher values will unnecessarily accelerate oxidation and shorten tip

life especially when working

with temperatures up to 450°C (840°F).

Sleep Temperature

This is the set temperature the tip reaches when returned to the stand.

| The sleep temperatures are set to achieve a balance between preventing oxidation and reaching the working temperature in a few seconds.|

Tool Settings

Hibernation Delay Set the time the tool will remain at Sleep Temperature before entering in Hibernation Mode. At this time, the power supply is cut off and the tip remains at room temperature.| This function completely protects the tip from oxidation during long periods of inactivity while the tool is in the stand. Remainning the tip before placing the tool in the stand also helps prevent oxidation and extends the life of the tip.| A Increasing the default value will accelerate oxidation and shorten the tip life.
Temp Adjustment It provides a more precise adjustment between the selected temperature and the actual one.| Set values within ±50°C (± 90°F) to achieve zero error. JBC strongly recommends the use of TID-A or T1A-A Thermometers to obtain precise readings.| A When the user changes the cartridge type, the parameter should be reset to 0°C/F or to the value needed for this cartridge. E.g. If a correction of +20°C (+36°F) is set for a thick cartridge and then the user changes to a thinner one without resetting the temperature adjustment, he would be working at a higher temperature than needed for this thinner cartridge, which does not need any temperature adjustment.

USB Connector

Download the latest software from our website to update your soldering station.

JBC Updater
www.jbctools.com/software.html
Update the station software via USB connection:

JBC Web Manager
www.jbctools.com/manager.html
Manage and monitor as many stations as your PC can handle by using the JBC Web Manager.
You can export data to another PC.

Maintenance

Before carrying out maintenance, always switch the device off and disconnect it from the mains.
Allow the equipment to cool down.

• Clean the station screen with a glass cleaner or a damp cloth.

• Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.

• Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.

• Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation.
  Rusty and dirty surfaces reduce heat transfer to the solder joint.

• Periodically check all cables and tubes.

• Replace any defective or damaged pieces.
  Only use original JBC spare parts.

• Repairs should only be performed by a JBC authorized technical service.

• Replace a blown fuse as follows:

  1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
     

  2. Insert the new fuse into the fuse holder and return it to the station.
     

•   EARTH FUSE When this warning appears on the main screen Earthing Fuse must be  replaced

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

• Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.

• The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.

• Do not work on electrically live parts.

• The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.

• Do not leave the appliance unattended when it is on.

• Do not cover the ventilation grills. Heat can cause inflamable products to ignite.

• Avoid flux coming into contact with skin or eyes to prevent irritation.

• Be careful with the fumes produced when soldering.

• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.

• Utmost care must be taken with liquid tin waste which can cause burns.

• This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved.
  Children must not play with the appliance.

• Maintenance must not be carried out by children unless supervised.

Specifications

CDP
Micro Tweezers Soldering Station
Ref.: CP-9QF 100V 50/60Hz. Input fuse: T2A. Output: 23.5V
Ref.: CP-1QF 120V 50/60Hz. Input fuse: T2A. Output: 23.5V
Ref.: CP-2QF 230V 50/60Hz. Input fuse: T1A. Output: 23.5V

• Output Peak Power CP-F: 80W

• Temperature Range: 90 – 450 °C / 190 – 840 °F

• Idle Temp. Stability (still air): ±1.5ºC / ±3ºF (Meets and exceed IPC J-STD-001)

• Temp. Accuracy: ±3% (Using reference cartridge)

• Temp. Adjustment: ±50ºC / ±90ºF (Through station menu setting)

• Tip to Ground Voltage/Resistance: Meets and exceed
  ANSI/ESD S20.20-2014 IPC J-STD-001F
  Earthing Fuse: F 1.25A

• Connections: USB connector station-PC RJ12 connector

• Ambient Operating Temp.: 10 – 50 ºC / 50 – 122 ºF

• Control Unit Dimensions / Weight: 170 x 176 x 145 mm / 2.8 kg (L x W x H) 6.7 x 6.9 x 5.7 in / 6.17 lb

• Total Net Weight: 3kg / 6.61 lb

• Total Package Dimensions / Weight: 234 x 234 x 258 mm / 3.15 kg
  (L x W x H) 9.2 x 9.2 x 10.2 in / 6.94 lb
  Complies with CE standards ESD safe

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.

Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.

Get 1 extra year JBC warranty by registering here:
https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility

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