EATON WESCHSPT2MAX Complete Home Surge Protection Instruction Manual

EATON WESCHSPT2MAX Complete Home Surge Protection Instruction Manual

Installation and Operating Guide

Thank you for purchasing an Eaton® Complete Home Surge Protective (CHSP) device. This product forms part of the CHSP modular surge protection system, consisting of:

• The CHSPT2SURGE or CHSPT2ULTRA AC module, designed to protect residential electrical and electronic loads from voltage transients and surge disturbances on your AC power line and intended for both indoor and outdoor usage.
• The CHSPCABLE module, designed to protect coaxial cables providing service for televisions, satellite TV and other coaxial connected equipment from electrical transients and surge disturbances and intended for indoor use only. Outdoor installations require a separately purchased outdoor enclosure (accessory: CHSP3RTELCABLE).

The Eaton system is designed for maximum installation flexibility in newly constructed or existing homes. For example, in new construction, when coaxial cables are routed close to the electrical panel, the CHSP modules can be joined together using the unique quick-connect feature found on each protection module, for a neatly configured surge protection system ( see Figures 8, 9, and 10). These instructions do not cover all details, variations, or combinations of the equipment, its storage, delivery, installation, checkout, safe operation, or maintenance. If you require further information regarding a particular application or installation that is not covered in this manual, please contact Eaton’s Technical Resource Center at 1-877-ETN-CARE, option 2, then option 1.

Safety Precautions

A licensed / qualified electrician must complete all instructions described in this manual in accordance with the U.S. National Electrical Code, state and local codes, or other applicable country codes. All electrical codes supersede these instructions.

WARNING! SHOCK HAZARDS

Improper installation can cause death, injury and /or equipment damage. Follow all warning and cautions. Completely read and understand the information in this instruction manual before attempting to install or operate this equipment. Improper wiring could cause death, injury, and / or equipment damage. Only licensed / qualified electricians who are trained in the installation and service of electrical devices are to install and service this equipment. Use appropriate safety precautions and equipment for arc flash protection. During normal operation, hazardous voltages are present inside the SPD. When servicing the SPD, follow all safe work practices to avoid electrical shock.

CAUTION

Do not perform a high-pot test with the SPD connected to the electrical system. Failure to disconnect the SPD during a high-pot test will result in damage to the SPD.

IMPORTANT

• Choose a mounting location for the CHSP that provides the shortest and straightest possible wiring (lead length) from the CHSP to the electrical system connections. Excessive lead length and sharp bends will degrade the performance.
• When using conduit, avoid using 90º elbows and keep the conduit run as short and straight as possible.

Mounting

The CHSPT2SURGE/CHSPT2ULTRA is designed to be connected to
the top, bottom or sides of your electrical loadcenter  see Figure 1, or alternatively it can be surface mounted or flush mounted on the wall adjacent to the loadcenter. Definition: The term loadcenter refers to the electrical panel (or breaker panel) in your home. To install this device you need:

• Four self-tapping screws — #8 x 3/4-inch (1.9 cm) (surface mount only — supplied with purchase).
• Slot and Phillips screwdriver.
• Hammer, wire cutter and wire stripper.
• For finished wall applications, you should purchase the Flush Mount lid (accessory: CHSPFMKIT)

Pre-Installation

• The loadcenter must be properly grounded and meet local, national (NEC®) or Canadian (CEC) electrical code approved practices.
• The CHSP can be used with any manufacturer’s loadcenter (breaker panel).

Circuit Breaker Installation

1. Turn OFF power to the loadcenter.
2. Remove loadcenter cover.
3. Verify power has been disconnected with a portable voltage meter.
4. Locate a dedicated unused, or install a new 2-pole circuit breaker in an available space closest to the location where the CHSP is to be installed. A dedicated 2-pole 15 ampere circuit breaker is recommended for use with CHSP devices, but use a 2-pole 50 ampere circuit breaker to achieve the full published ratings of the CHSPT2ULTRA device. (The connecting wires do not carry supply current. Instead, they carry only short-duration currents that are associated with a transient event.)
5. Move circuit breaker handle to the OFF position.
   Indoor Installation

Table 1. Recommended Dedicated Circuit Breaker to Achieve Published Rating

Panel Mount (Figures 1 and 2)

6. Remove 1/2-inch (1.25 cm) knockout located closest to the 2-pole breaker installed in Step 4.

7. Remove lock nut from the threaded nipple and feed the CHSP wires through the knockout. Secure the CHSP in its final position by reattaching lock nut and tighten firmly using hammer and screwdriver or suitable wrench. Continue with final installation
   Step 11. Surface Mount

8. Using the supplied four (4) self-tapping screws, mount the CHSP on a suitable surface through the four mounting holes. The wires should be protected using rigid or flexible Electrical Metal Tubing. Continue with final installation Step 11.
   Finished Wall (Flush Mount) (Figure 3)
   

9. Attach the CHSP either by Panel Mount or Surface Mount, and attach the optional Flush Mount lid on the surface of the CHSP.

10. Install the supplied two 4-40 mounting screws to firmly secure the Flush Mount lid. Continue with final installation
    Step 11. Outdoor Installation (Figures 4 and 5)

11. Use only a raintight rated coupling and conduit, made from corrosion resistant material, to connect the CHSP to the outdoor loadcenter

IMPORTANT

• Be sure to follow all U.S. National Electrical Code, state, and local codes, or other applicable country codes.
• To avoid fire, shock, or death, turn OFF power at circuit breaker or fuse and test that power is OFF before wiring.
• When connecting the wires from the CHSP to the electrical system, cut the wires as necessary to keep them as short as possible – 12 inches (30 cm) or less is recommended.
• To maximize the CHSP’s performance, twist and bind the wires together to reduce the impedance of the wire (one twist / inch).

Wiring the CHSPT2SURGE/CHSPT2ULTRA (Figures 1 and 6)

Use care in stripping insulation from the conductors. Cut off any excess wire and strip approximately 1/2-inch (1.25 cm) from all four wires.
Connect the White wire to the neutral bus bar.
Connect the Green wire to the ground bus bar.
Connect the Black and Red wire to the 2-pole circuit breaker installed in Step 4. Connect the Black wire to one terminal and the Red wire to the other terminal. Do not install both wires on the same terminal.
Check that all connections are correct (refer to wiring diagram Figure 6).

Replace loadcenter cover. Restore electrical power. Switch main breaker to ON position. Reset the 2-pole circuit breaker supplying power to the CHSP to the ON position. The LED indicator lights should illuminate. Note: If the 2-pole circuit breaker supplying power to the CHSP trips, replace the unit.

Operations / Troubleshooting

Power Up and System Checkout

Apply system power. The LED should light. If the connected LED does not light, remove power, check connections, and test again. If the LED still does not light, contact Eaton’s Technical Resource Center at 1-877-ETN-CARE, option 2, then option 1.

option 1.
Routine Operation
After system power has been applied, the CHSP automatically begins to protect downstream electrical devices from damaging voltage transients. With all phase voltages present, the LED indicator reports the status of the protection elements and is active when all of them are intact and providing protection. Any loss of protection is signaled when the LED extinguishes. The device is not repairable and contains no user serviceable parts. If the unit fails, as evidenced by the LED turning OFF, the unit must be replaced.

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