BARRELS No60 Barrel Sauna Installation Guide

: June 15, 2024
: BARRELS

Table of Contents

BARRELS No60 Barrel Sauna
Barrel Nº60 Installation
PARTS 1
PARTS 2
STEP ZERO
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

BARRELS No60 Barrel Sauna

Specifications

Parts included: Cradles, Center Stave, Right Side Body Staves, Left Side Body Staves, Final H-Type, Top Stave, Front Panel, Rear Panel, Rear Panel with Window, Left Panel Section, Right Panel Section, Aspen Roof Board, Decorative Roof Niching Boards, Interior Benches, Supporting Legs, Backrest Staves, Flooring Duckboard, Exterior Bench Parts, Wire Raceways, Metal Bands, Adhesive, Roof Tape
Screws included: 5.0X120, 5.0X100, 4.2X70, 4.0X50
Other parts included: Stainless Steel Screw, Waterproof Roof Cover, Wooden Slat for Roof, Hex Nut, Flat Washer
Tools required: Rubber Mallet, 24mm Wrench
Recommended number of people for installation: 3

Barrel Nº60

Barrel Nº60 Installation

Everything you need to build your very own Theory Barrel Sauna is right there in front of you. If it looks like a lot, it is. If it seems too complicated to assemble, it isn’t.
These instructions are specifically written to guide you through each step with ease. And if you need additional encouragement, you can scan the code on the back of this guide to see how it’s done.
The Thermory Barrel Sauna No60 is designed for up to six people and is outfitted with a window and a porch. That’s plenty of room for you and the friends helping you put this together. But if you want to enjoy the first steam all by yourself, we understand.

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Guide The Wait Is Over
We truly appreciate the opportunity to share our love of sauna culture with you. And if there’s anything we can do to make your sauna experience better, please don’t hesitate to let us know. If not, just relax and enjoy.

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BARRELS

PARTS 1

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-Barrel-Sauna-04

PARTS 2

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STEP ZERO

Before you begin, be sure the sauna will fit in your chosen location.
Approximately L x W x H of 8’ x 8’ x 8’ is ideal. Overall dimensions are shown here.
Be sure the site is level and free of standing water after rainfall.
Concrete, pavers or crushed stone is preferred.

STEP ONE
- Measure support cradles (A) diagonally from corner to corner.
- Measurements “a” and “b” should be equal to ensure the cradles are square.
- Be sure cradles remain level.
STEP TWO
- Place the support cradles (A)
- on level site. The middle support cradle will have no dowel. Carefully level for better stability.
- Place the center stave (B) on wooden dowels embedded in outer support cradles (A).
- Fix the center stave (B) with screw 4.2 x 70 (N).
STEP THREE
- Place 6 sauna body staves (C, C1) to each side of the center stave (B) and fix with screws 4.2 x 70 (N).
- Body staves (C) are left and right sided.
- Be sure to align the panel groove on every next body stave.
STEP FOUR
- Place door panel (D) in front slot.
- Be sure panel is centered, leveled, completely seated.
- Attach sidepanels (F, F1) using 4 5.0 x 120 (M) screws and 2 4.2 x 70 (N1) stainless steel screws.
- Place rear panel (E) with bench supports facing interior.
- Confirm width of rear panel (E) matches combined width of left panel section (M), front panel (D) and right panel section (M).
- These panels must be completely seated into the floor panel.
STEP FIVE
- Place left body staves (C) and right body staves (C1) until the halfway point.
- Place rear panel with window (E1) on rear panel (E), fix by 2 screws 5.0 x 120 (M).
STEP SIX
- Continue placing left and right body staves (C, C1) tightly on both sides of the sauna using rubber mallet, while fixing body staves on the front panel with 4.2 x 70 screws and rear window panel with 4.0 x 50 screws to prevent glass breakage.
- To finish the roof top joint, use top stave (H).
- Different thickness options are provided to completely fill the gap.
  WARNING!
- Use shorter screw 4.0 x 50 (P) for rear panel E1 otherwise the window will be damaged
STEP SEVEN
- Measure steel bands (I) to ensure correct length of 276,” +/- 1/2” is acceptable.
- Install steel bands (I) by wrapping bands around barrel prior to connecting with bolts and nuts (U).
- Place steel bands evenly around barrel, covering screw heads.
- Measure from steel band to barrel edge to ensure the steel band is even.
- Cover roof with roof tape.
- Rub and smooth with pressure to ensure adhesion.
- Install interior aspen roof trim (O) with 4.0 x 50 (P1) stainless steel screws.
STEP EIGHT
- Attach interior supporting leg (J1) to the bench (J), install two sauna benches on wall mounts using stainless steel screws 4.2 x 70 (N1).
- Hold the seat and leg assembly tight to the sauna wall. Using a level, make sure the bench seat is level from
- front to back. This will ensure proper placement. Install backrests (J2) at your chosen height using stainless steel screw 4.0 x 50 (P1).
STEP NINE
- Install porch benches (K), using screws 4.2 x 70 (N) and 5.0 x 100 (X).
- Hold the seat and leg assembly tight to the sauna wall. Using a level, make sure the bench seat is level from front to back. This will ensure proper placement.
STEP TEN
- Wire raceways (V) and flooring duckboards (L) can be used for wiring runs, confirm specific wiring runs needed for chosen stove
STEP ELEVEN
- Place waterproof roof cover (Z) and fix it with wooden slat (Z1) and screws 4.0 x 50 (P).
- Install front and rear decorative roof finishing boards (W), fixing by screws 4.0 x 50 (P).