JAMECO 2168940 LED Cube Kit Blue Instructions

JAMECO 2168940 LED Cube Kit Blue Instructions

Introduction

This LED Cube will light up any party. Your friends will be mesmerized by its hypnotic effect as lights dazzle and dance in brilliant patterns. It utilizes code based off of Instructables designer, CHR, and uses an Arduino UNO to power the cube and act as a programmer. This cube gives of a warm glow that is pleasant to the eye to entertain any person of any age. Though it might quite a commitment to build, the effort will be worth the wait. Surprise your friends and family with this incredible art piece, as it will be sure to turn heads. Don’t skip this wonderful project because it offers invaluable opportunities for electronic construction and Arduino coding. I’ll just leave it up to this video to convince you that this will be the next project you will be building.

http://www.youtube.com/watch?feature=player_embedded&v=6mXM- oGggrM
Time Required: Several Days depending on experience
Experience Level: Advanced

Required tools and part

• Soldering Iron
• Solder
• Helping Hands
• Wire Cutters/Strippers
• Needle Nose Pliers
• Vice
• Aluminum Foil
• Peg Board or piece of wood
• Drill

Bill of Materials

Step 1 – Test the LEDs
You will need 512 properly working LEDs in the lattice. They will need to be stable and bright. This step will show you how to separate the faulty ones from the usable ones.
Lots of times there are broken LEDs, especially when they come in large packages. The damage may be noticeable but sometimes it is not. Start by bending the shorter leg (the cathode) at a 90 degree angle. Hook it up to a power supply and run 3V across it. You can do this with 2 AA batteries in series, but I had a power supply with alligator clips. Either way, just make sure the LEDs are working before you begin to solder.

Step 2 – Build the Rig
Create an 8x8x8 template so you can create the layers. You will need a peg board and you will need to drill holes into the peg board to space the LEDs 1/2″ apart. I put foil over my rig to hold the LEDs in place so that they wouldn’t move while I solder, otherwise they would jiggle to much. Use the LEDs to punch holes into the foil.

Step 3 – Starting the Layer
The picture should show you how to do it, but basically have all of the LEDs in the row facing the same way. Begin with the corner first. The corner row should be 90 degrees facing the other way. You should also align each LED so it is just barely touching the next one. When you solder, don’t hold the iron more than 2 seconds on the LED, otherwise it can be damaged. Apply minimal solder between each LED. I would NOT recommend to cut any wires until you have a working structure.

Step 4 – Solder in Rows
Go row by row, in the same way as before. Make sure to apply minimal heat, and place the legs just close enough to each other, but not too close.

Step 5 – Add Reinforcements
You must strengthen each layer to make them stable and durable. This is so the layer doesn’t come apart when you pull it off the rig.
Cut a piece of wire longer than the length of your layer and strip off the insulation. Place the long, stripped wire into a vice and pull hard to straighten it. You can do this with another set of pliers as well. You should feel the wire get longer and straighter as you pull. Once it is straight enough, place it on the opposite end of the layer and solder it on the cathodes to stabilize the rear end. Do this once more for the middle section, as now it is the weakest part of the layer. I used clips to hold the reinforcement bar in place while I soldered. These bars should strengthen the rear and middle of the cube so it won’t break.

Step 6 – 8 Identical Layers
Repeat the last three steps another seven times to complete your layers. This will take patience and time.

Step 7 – Let’s Get Vertical
Now with eight different layers, we will build up!
I used triangular folds of paper to hold each layer above the other when I soldered. Make sure to place the first layer in the rig and start from there. I would recommend to bend the leads slightly so you can have each layer directly above the other, otherwise it can come out slightly crooked. Apply minimal heat and solder, and be careful when going into the cube with the iron. Read Step 10 before you begin to solder.

Step 8 – Looks Like Raindrops
It should be looking good up to here.

Step 9 – Ground Lines
The final step in lattice construction.
These eight extra wires will drop down from each row to connect them to the board. So far, we have column connections but with these lines we will be able to control individual LEDs by separating the columns and rows apart.
Do this by stripping wire as before and creating hooks at the end to secure each to its layer. Use solder to hold in place only at the row each line is designated for. Make sure each line only touches its layer and no other. They should extend the same length as the bottom-most legs.

Step 10 – Finishing the Lattice
It should look something like this, although mine came out slightly rectangular because I spaced the layers out more than half an inch. Ultimately, this won’t affect animations but it adds a personal effect to it.

Step 11 – Start the Controller
Now let’s start on the controller. Start by placing the chip sockets next to each other but to leave enough room for resistors and headers. I would advise to economize space but to leave yourself enough room to solder and place wires.
Allocate a common GND and VCC line that will connect to each socket. I used small 0.1uF capacitors that are placed in between each socket for the VCC and GND line. The black wires are for the common GND line. VCC goes to pin 20 and GND goes to pin 10. Refer to the schematic in Step 12 for the rest of the steps.

Step 12 – Circuit Schematic

Step 13 – Solder Trails
Use solder trails to minimize wiring. I used them to bus a VCC line to each chip socket.
Refer to this video if you don’t know how:
http://www.youtube.com/watch?feature=player_embedded&v=kROaQZOYNIw

Step 14 – Power Terminal
This is the power portion of the controller board. It consists of a couple of capacitors and a status LED. Follow the top most diagrams in the schematic. You may or you may not want to include a power switch… I didn’t.

Step 15 – Data Line s
Connect the chip sockets to each other. You will need to connect each identical pin to the other in one bus. This is what that blue line on the schematic means. So connect pin 1 to all the other pin 1’s and do this for the rest of pins 2-8. Think of it as daisy chaining the pins to each other.

Step 16 – Resistors and Headers
Use those 100 ohm resistors in between pins 12-19 and the 8 pin male header for each chip. These resistors should be enough, assuming you’re powering 5V from the Arduino. The male headers are used to connect to each of the eight rows of the lattice.

Step 17 – Address Selector
The address selector chip will control the clock cycles to each chip. Start by soldering the GND and VCC connections. If you use the solder trace method to run GND/VCC lines, you want to do this before you solder any other wires in place. A 100nF ceramic filtering capacitor is placed close to the VCC and GND pins of the 74HC138.
Then connect the address lines and the eight clock lines.
If you look carefully at the connector, you can see two pins that are not used. These will be used for a button and debug LED later.

Step 18 – Transistor Schematic
Use this schematic for the following step

Step 19 – Transistor Array
The transistor array is responsible for switching on and off GND for each layer in the LED cube. For each layer, use two PN2222As in parallel. The collectors are connected together to GND. The emitters need to be connected together in pairs, then connected to a male header. Introduce the pull-up resistors to reduce ghosting. The base of each transistor is
connected to it’s own resistor, and they are paired up to be connected to an output pin on the Arduino. Connection to the Arduino will come shortly.
We soldered in all the transistors and turned the thing on again, and it worked, perfectly!

1. Start by placing all 16 transistors on the PCB and soldering each of their pins.
2. Run a solder trace between the the emitters of all 16 transistors. Connect this solder trace to GND.
3. Solder in a resistor for each transistor, the solder the resistors together in pairs of two.
4. Run wire from each of the eight resistor pairs to a female header. This is where the Arduino will connect.
5. Solder together the collectors of the transistors in pairs of two and run solder trace or wire from the collector pairs to an 8 pin male header. Place 100 ohm resistors between the header and VCC.

Step 20 – Connection Schematic
Use this schematic and refer back to the first one in Step 10 to see how to wire the Arduino. Either an Arduino UNO or Diecimila will work. Also, refer to the connection key at the top of the picture, as this really ties both schematics together to make things easier for you.
Special thanks to MAEWART for his translation to Arduino, and CHR for his invaluable guidance and schematic.

Step 21 – Connecting the Arduino
Use two female headers side-by-side to act as the port to your controller. This port will have wires running from the Arduino to the controller so it can receive data. Refer back to the first schematic to see how it should be wired. I started by naming pins 1 and 2 across from each other and having the odd and even pins on separate headers. In addition, there will be two status LEDs that can be used later for debugging. This port will send information to the address selector and to the chips connected in parallel. Crimping won’t be necessary.

Step 22 – Enclosure Base
Create the base for the cube to make it look pretty. I was able to find a smoky reflective surface at my local Tap Plastics. Begin by drilling an 8×8 matrix of holes just big enough to fit the legs of the LEDs through. Space the holes out appropriately to your cube. In addition, add eight holes for the ground connections.

Fitting the cube through these holes was probably the toughest part of the entire project, but it can be done. I recommend to start with one row and bend the legs as they pass through the base. Fit the rest in sections, as it will be impossible to do it all at once. It would be like threading 72 needles at once, yikes! Do this carefully without damaging the lattice of the base.

Step 23 – Ribbon Cables
Place the cable and header into a vice and gently press the vice until the header snaps close around the cable. Strip the opposite ends of the cable, just enough to reveal an inch of exposed wire. Wrap two of the closest wires together and solder the pair to an LED on the underside of the base. Continue with the rest of the wire until each LED in a row is wired.
You will need nine ribbon cables, counting the ground lines. They will connect to the nine male headers on your board. The orientation of the header shouldn’t matter, but each cable should have its own designated chip in order.

Step 24 – Build an Enclosure
This could be anything you’d like it to be, just be creative. Either you might want something ordinary, like a dark box, or you might want people to see all the electronics that are underneath the cube. Whatever it may be, have fun with this part.

Step 25 – Code and Sendoff!
There are a variety of source codes and header files for you to use and play around with in order to add additional effects. So far on the code I have more than ten different effects going. Play around with the order, delay, and iterations to truly make it unique! Well, that’s it for instructions. I hope you had fun building this project and at least pulled something worthwhile out of it. Show it off to your friends and family, because they will surely get a kick out of it. This project couldn’t have been completed without the assistance from CHR and his Instructable, so a special thanks to him. Be sure to keep a creative attitude and never stop progressing. I’ll set you off your own way now, and until next time!
Here’s CHR’s Instructable for further guidance:
http://www.instructables.com/id/Led-Cube-8x8x8/

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>