SEALEY RP1500.V 150mm Rotary Polisher Instruction Manual
- June 4, 2024
- SEALEY
Table of Contents
RP1500.V 150mm Rotary Polisher
Instruction Manual
Ø150MM ROTARY POLISHER 1050W/230V
MODEL NO: RP1500.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard,
this product will, if used according to these instructions, and properly
maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE
OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT IS CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS
INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe
before use. Inspect power supply leads, plugs, and all electrical connections
for wear and damage. Sealey recommends that an RCD (Residual Current Device)
is used with all electrical products. You may obtain an RCD by contacting your
local Sealey stockist.
If the product is used in the course of business duties, it must be maintained
in a safe condition and routinely PAT (Portable Appliance Test) tested.
For electrical safety information, it is important that the following
information is read and understood.
1.1.1. Ensure that the insulation on all cables and on the appliance is safe
before connecting it to the power supply.
1.1.2. Regularly inspect power supply cables and plugs for wear or damage and
check all connections to ensure that they are secure.
1.1.3. Important: Ensure that the voltage rating on the appliance suits the
power supply to be used and that the plug is fitted with the correct fuse –
see fuse rating in these instructions.
X DO NOT pull or carry the appliance by the power cable.
X DO NOT pull the plug from the socket by the cable. Remove the plug
from the socket by maintaining a firm grip on the plug.
X DO NOT use worn or damaged cables, plugs, or connectors. Ensure that
any faulty item is repaired or replaced immediately by a qualified
electrician.
1.1.4. This product is fitted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch off the electricity supply
and remove it from use.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact
a qualified electrician.
Class II products are wired with live (brown) and neutral (blue) only and are
marked with the 
Class II symbol;
A) Connect the BROWN live wire to the live terminal ‘L’.
B) Connect the BLUE neutral wire to the neutral terminal ‘N’.
C) After wiring, check that there are no bare wires and ensure that all wires
have been correctly connected.
Ensure that the cable outer sheath extends inside the cable restraint and that
the restraint is tight.
X DO NOT connect either wire to the earth terminal.
Sealey recommends that repairs are carried out by a qualified electrician.
1.2. GENERAL SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop
practice regulations are adhered to when using this equipment.
**Familiarise yourself with the application and limitations of the product,
as well as the specific potential hazards peculiar to the polisher.
WARNING! Disconnect from the mains’ power and ensure the disc is at a
complete standstill before changing accessories, servicing or performing any
maintenance.
**Maintain the polisher in good condition (use an authorized service
agent).
**Replace or repair damaged parts. Use genuine parts only. Non-authorized
parts may be dangerous and will invalidate the warranty.
WARNING! Keep all guards and holding screws in place, tight, and in good
working order. Check regularly for damaged parts.
A guard or any other part that is damaged must be repaired/replaced before the
tool is next used.
**Locate the polisher in a suitable working area, and keep the area clean
and tidy and free from unrelated materials. Ensure there is adequate lighting.
Keep the polisher clean for the best and safest performance.
Before each use check abrasive attachments for condition. If worn or
damaged replace it immediately.
**Ensure there are no flammable or combustible materials near the work
area.
WARNING! Wear approved eye safety protection, ear defenders and if dust
is generated, respiratory protection.
**Maintain correct balance and footing. Ensure the floor is not slippery
and wear non-slip shoes.
Remove ill-fitting clothing. Remove ties, watches, rings, and other loose
jewelry and tie back long hair.
Keep children and unauthorized persons away from the working area.
Secure non-stable workpiece with a clamp, vice or another adequate
holding device.
Remove adjusting keys and wrenches from the machine and its vicinity
before turning it on.
X DO NOT use the equipment for any purpose other than that for which it
is designed.
X DO NOT operate the polisher if any parts are damaged or missing as
this may cause failure or possible personal injury.
WARNING! DO NOT sand any materials containing asbestos.
X DO NOT switch the polisher on whilst the head is in contact with the
workpiece and avoid unintentional starting.
X DO NOT get the polisher wet or used in damp or wet locations or areas
where there is condensation.
X DO NOT allow untrained persons to operate the polisher.
X DO NOT operate the polisher when you are tired, under the influence
of alcohol, drugs or intoxicating medication.
X DO NOT use the polisher where there are flammable liquids, solids, or
gases such as paint solvents, etc.
X DO NOT leave the polisher operating unattended.
X DO NOT carry the polisher with your finger on the power switch.
X DO NOT pull the cord to remove the plug from the power supply.
Use a qualified person to lubricate and maintain the polisher.
When not in use unplug from the mains power supply and store in a safe,
dry, childproof area.
LEAD PAINT WARNING! Paint once contained lead as a traditional ingredient. Contact with the dust from the removal of such paint is toxic and must therefore be avoided. The following action must be taken before using the machine as a sander:
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The user must determine potential hazards relating to the age of paint to be removed. (Modern paints do not have lead content).
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DANGER! Keep all persons and pets away from the working area. The following are particularly vulnerable to the effects of lead paint dust: Expectant women, babies and children.
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We recommend personal protection by using the following safety items (available from your Sealey stockist):
A) Paint Spray Respirator B) PE Coated Hooded Coverall C) Latex Gloves. -
Take adequate measures to contain paint dust, flakes, and scrapings. Wear safety equipment, as in (3) above, and thoroughly clean all areas when the task is complete.
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Ensure the paint waste is disposed of in sealed bags or containers according to local regulations.
INTRODUCTION
Powerful 1050W motor enclosed in a heavy-duty composite housing. 6-Stage variable speed control from 700-2500rpm. Soft start for greater control. Vibration-reducing motor allows for longer working times with reduced fatigue. Spindle lock for fast and easy pad changes. Double-torque gearing system. Fitted with 5m mains cable. Supplied with Ø150mm backing pad, side handle, wrench, and spare brushes.
SPECIFICATION
Model No:……………………………………………………RP1500.V2
No-Load Speed: …………………………………………700-2500rpm
Motor Power:………………………………………………………1050W
Pad Size: ………………………………………………………. Ø150mm
Plug Type: ……………………………………………………….3-Pin BS
Supply: …………………………………………………………………230V
Thread Size: …………………………………………………………. M14
ASSEMBLY
WARNING! Ensure that the polisher unit is not plugged into the mains
before attempting any assembly or disassembly.
4.1. REMOVE RED SPINDLE LOCK TRANSIT TAG
4.1.1. Remove the 2 large plastic screws on either side of the cover.
4.1.2. Slide off the cover and remove the red spindle lock transit tab from
under the spindle lock button.
4.1.3. Refit the cover and replace the 2 large plastic screws.
4.2. Screw the side handle onto the desired side, (remove a large plastic
screw) to do so.
4.3. To attach the hook and loop pad, lock the spindle by pressing the spindle
lock button (fig.1), and screw the pad clockwise on to the spindle until it
stops. Hand tight is sufficient; the pad will tighten further in use. To
remove, lock the spindle by pressing the spindle lock button and turn the pad
anti-clockwise.
4.4. Fit the polishing bonnet centrally over the secured hook and loop
pad.
OPERATION
WARNING! Before use, ensure that you have read and understood Section 1
Safety.
5.1. Attach the backing pad, see section 4.
5.2. Plug the polisher into the main power supply.
5.3. With the polisher firmly held by the side handle and away from the
workpiece, turn the polisher on by squeezing the trigger. Pressing the
“trigger lock” button will hold the trigger in and allow for continuous
running. Finally, release the trigger.
5.4. To stop the polisher, squeeze the trigger, the “trigger lock” button will
spring out and the polisher will stop.
5.5. The speed of the polisher can be adjusted using the variable speed dial
recessed (fig.1) in the top face. Slide the dial right to increase the speed
or left to reduce the speed.
5.6. Check that the unit is working correctly before use.
MAINTENANCE
WARNING! Before attempting any maintenance ensure the unit is unplugged
from the mains power supply.
6.1. Keep the machine clean and dry. DO NOT use abrasives to clean the unit.
Ensure all external head screws are tight.
6.2. Clean regularly by blowing a jet of compressed air through side vents to
ensure motor ventilation is kept clear.
WARNING! Wear approved safety eye protection and, if necessary,
respiratory protection.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed
adequately.
This tool is subject to the vibration testing section of the Machinery
Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): ………2.994 m/s²
Uncertainty value (k):………………………1.5 m/s²
Please note that the application of the tool to a sole specialist task may
produce a different average vibration emission. We recommend that a specific
evaluation of the vibration emission is conducted prior to commencing with a
specialist task.
A health and safety assessment by the user (or employer) will need to be
carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to
be typical.
Whilst in use, the actual value will vary considerably from and depend on many
factors.
Such factors include; the operator, the task and the inserted tool or
consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted
use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a
poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a program of health surveillance to detect early symptoms of
vibration injury so that management procedures can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides
protection against vibration injury that may result from the uncontrolled use
of this tool. We recommend a sufficient supply of clothing (including gloves)
to enable the operator to remain warm and dry and maintain good blood
circulation in fingers etc. Please note that the most effective protection is
prevention, please refer to the Correct Use and Maintenance section in these
instructions. Guidance relating to the management of hand-arm vibration can be
found on the HSC website www.hse.gov.uk – Hand-Arm Vibration at Work.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the
EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the
product is no longer required, it must be disposed of in an environmentally
protective way. Contact your local solid waste authority for recycling
information.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools,
accessories and packaging should be sorted, taken to a recycling center and
disposed of in a manner that is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications, and component parts without
prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 36 months* (conditions apply) from purchase date,
proof of which is required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park
Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
01284 703534
sales@sealey.co.uk
www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
RP1500.V2 Issue 1 18/10/21