INOR Programmable Temperature Transmitter IPAQ R460 Instructions

June 3, 2024
INOR

USER INSTRUCTIONS
Programmable Temperature Transmitter
IPAQ R460

Programmable Temperature Transmitter IPAQ R460

Read these instructions before using the product and retain for future information.

► Before Startup
When operating the signal converter, certain parts of the module can carry dangerous voltage! Ignoring the warnings can lead to serious injury and/or cause damage!
The signal converter should only be installed and put into operation by qualified staff. The staff must have studied the warnings in these operating instructions thoroughly.
The signal converter may not be put into operation if the housing is open.
In applications with high operating voltages sufficient distance and isolation as well as shock protection must be ensured.
Safe and trouble-free operation of this device can only be guaranteed if transport, storage and installation are carried out correctly and operation an maintenance are carried out with care.
Appropriate safety measures against electrostatic discharge (ESD) should be taken during range selection and assembly on the transmitter.
► Short description
The programmable transmitter is designed for operating various industrial sensors. The measured values are converted into a current or voltage signal. The configuration can be done either via DIP switch for preference measuring ranges or extensive ranges via an USBinterface with the PC configuration program INOR-Set.
The 3-way isolation guarantees reliable decoupling of the sensor circuit from the processing circuit and prevents linked measurement circuits from influencing each other. The auxiliary power can either be supplied via the connection terminals or via the In-Rail-Bus connector (see Accessories).

Configuration and startup

Configuring with DIP switch
Use the DIP switches to configure the device, according to table.
Via the DIP switches you can select only a limited number of sensors. A wider range of sensors you can select via software configuration.
Configuring with software INOR-Set
Use the software INOR-Set to configure the device. Changes to the configuration and parameterization data can be performed both during operation with a connected measuring circuit and in a disconnected state. The INOR-Set software is free and can be downloaded from our website.
The device is equipped with a programming socket on the front. Use the INOR- Set USB Converter (Order no.: 70USBIM010) for connecting the device to the PC. To change the configuration and parameterization DIP switch S1- 1, 2, 3 have to be set ON!
Commissioning Function
The Commissioning Function with a stepped keystone signal on output supports a fast and simple testing of cabling and connection of downstream devices or measuring adjustment. Press the function button located behind the front cover for longer than 3 seconds. The Commissioning Function will be indicated with a yellow LED (quick double off).
Output value:

Output| 0 %| | 50 %| | 100 %| | 50%|
---|---|---|---|---|---|---|---|---
Time| 5 s| 3 s| 3 s| 3 s| 5 s| 3 s| 3 s| 3 s

The stepped keystone signal is output continuously. Exit the Commissioning Function by pressing the button again for 3 seconds or power off.
Teach-In Function for Potentiometer, Resistor and mV- Input
The Teach-In function can be used to teach in the start value and end value. There are two ways of the Teach-In function:

  • Automatic set up mode (Auto Teach-In)
  • Manual Teach-In of the start and end value (Manual-Teach-In)

The taught-in values remain stored under the Teach-In setting. The start value is 0 % and the end value is 100 % by default.

Starting the Teach-In Function

Use the function button located behind the front cover of the device to teach in the device (use screw driver to push).

  1. Configure the device using the DIP switches on the side of the device.

  2. Press the function button for longer than 3 seconds.
    The yellow LED will flash quickly

  3. Auto Teach-In: Set input signal to both min and max range limits as often as desired. Start value and end value will be automatically determined and recorded.
    or

Manual Teach-In : Set input signal to first range limit and press the function button for around 0.5 seconds. Set second limit and press the function button for around 0.5 seconds. This can be repeated as often as required. The value of the last two keystrokes will be stored for start value and end value.
Ending the Teach-In, Saving the Start Value and End Value
Press the function button for longer than 3 seconds. Release the button when the yellow LED lights up constant. The values are stored. The green LED indicates the successfully storage.
Ending the Teach-In without Saving the Start Value and End Value
Press the function button for longer than 6 seconds. Release the button when the yellow LED starts to flash again after lit up constant.
The values are ignored and not stored.
Or switch off the device. The values are not stored.
Teach-In Fault
If the span between the start value and the end value is too small, the red LED will flash slowly after saving the values (configuration error). In case of a fault, the Teach-In function must be performed again in its entirety.

Technical Data

Input

Sensor Span min. Error
Pt100, Pt200, Pt500, Pt1000 10 K < 0.1 K + 0,05 % meas. val.
Ni100, Ni200, Ni500, Ni1000 10 K < 0.2 K + 0,05 % meas. val.
KTY (29 types) 25 K < 0.3 K + 0.05 % meas. val.
Resistor 0…5000Q 100 Q < 0.1 52 + 0.02 % meas. val.
Sensor current/ connection 0.2 mA / 4-wire, 3-wire, 2-wire
Cable resistance < 100 S2 per wire, manual compensation for 2-wire connection

programmable
TC Sensor E, J, K, L, N, R, S, T, U / B, C, D| 50 K / 100 K| < 0.3 K + 0.08 % meas. val.
Cold junction compensation| intern, extern Pt100, uncompensated, manual setting
(Error of cold junction compensation internal < 1.5 K)
±100 mV, ±1000 mV| 5 mV, 50 mV| < 50 pV + 0.02 % meas. val.
Poti 100 c2 to 50 kS2| 10%| < 0.05 %
Output| Current| Voltage
---|---|---
Output signal| 0…20 mA 0…10 mA
4…20 mA 2…10 mA| 0…10 V 0…5 V
2…10V 1…5 V
Load| 12 V (600 .0 at 20 mA)| 5 mA (2 kf.) at 10 V)
Residual ripple| < 10 mVrms
Transfer range| 0 to 102.5 % (3.8 to 20.5 mA at output 4 to 20 mA) Transfer characteristic rising / falling
Error signal| Sensor- / wire break, error signal programmable

General data

Transmission error < 0.1 % full scale
Temperature coefficient2) < 100 ppm/K
Measurement rate 4 / s
Response time T99 250 ms
Test voltage 3 kV, 50 Hz, 1 min.

Input against output against power supply
Working voltage³) (basic insulation)| 600 V AC/DC for overvoltage category II and contamination class 2 acc. to EN 61010-1
Protection against dangerous body currents³| Protective Separation by reinforced insulation acc. to EN 61010-1 up to 300 V AC/DC for overvoltage category II and contamination class 2 between input and output and power supply.
Ambient temperature| Operation -25 °C to +70 °C (-13 to +158 °F)
Transport and storage -40 °C to +85 °C (-40 to +185 °F)
Power supply| 24 V DC 16.8 V … 31.2 V, approx. 0.8 W
EMV4)| EN 61326-1
Construction| 6.2 mm (0.244″) housing, protection type: IP 20 mounting on 35 mm DIN rail acc. to EN 60715
Connection (captive plus-minus clamp screws)| Solid: 0.5 mm2 – 4 mm2 / AWG 20-12
Fine-stranded: 0.5 mm2 – 2.5 mm2 / AWG 20-14
Stripped length: 8 mm / 0.3 in
Screw terminal: torque 0.6 Nm / 5 lbf in
Weight| Approx. 70 g

  1. Factory setting:
    Input: Pt100, 0…100°C, 4-wire-sensor connection
    Output: 0…20 mA, Characteristic rising, error signal 22 mA

  2. Average TC in specified operating temperature range

  3. As far as relevant the standards and rules mentioned above are considered by development and production of our devices. In addition relevant assembly rules are to be considered by installation of our devices in other equipment’s. For applications with high working voltages, take measures to prevent accidental contact and make sure that there is sufficient distance or insulation between adjacent situated devices.

  4. Minor deviations possible during interference

Dimensions

► Mounting, Electrical Connection
The transmitter is mounted on standard 35 mm DIN rail

► Order Information

Temperature Transmitter Order No.
IPAQ R460 70R4600010

LIMITED WARRANTY

INOR Process AB hereby warrants that the Product will be free from defects in materials or workmanship for a period of five (5) years from the date of delivery (”Limited Warranty”). This Limited Warranty is limited to repair or replacement at INOR’s option and is effective only for the first end-user of the Product.
This Limited Warranty applies only if the Product:

  1. is installed according to the instructions furnished by INOR;
  2. is connected to a proper power supply;
  3. is not misused or abused; and
  4. there is no evidence of tampering, mishandling, neglect, accidental damage, modification or repair without the approval of INOR or damage done to the Product by anyone other than INOR.

Delivery conditions are based upon the „GENERAL CONDITIONS FOR THE SUPPLY OF PRODUCTS AND SERVICES OF THE ELECTRICAL AND ELECTRONICS INDUSTRY“
Subject to change!
Set the input and output ranges with DIP switches (● = ON) as indicated in the following table:
Input
DIP S1 ● = on

1| 2| 3| 4| 5|
---|---|---|---|---|---
| | | | | Pt100
●| | | | | Pt1000
| ●| | | | Ni100
●| | ●| | | Resistor
| | | | ●| 2-wire
| | | ●| | 3- wire
| | | | | 4- wire
●| | ●| ●| ●| Potentiometer
---|---|---|---|---|---
●| ●| | | | Type J
---|---|---|---|---|---
| | ●| | | Type K
| | | | | CJC internal
| | | ●| | CJC external (Pt100)
| | | | ●| CJC off
| ●| ●| | | ± 100mV
---|---|---|---|---|---
| ●| ●| | ●| mV x 10
●| ●| ●| | | PC (USB) Setting
---|---|---|---|---|---

Output
DIP S2

7| 8| 9| 10|
---|---|---|---|---
| | | | 0 … 20 mA
●| | | | 4 … 20 mA
| ●| | | 0 … 10 V
●| ●| | | 0 … 5 V
| | | | Characteristic
| | | | rising
| | ●| | falling
| | | | Error Message
| | | | signalize
| | | ●| not signalize

● = ON
Factory settings: all switches in position OFF
Start Value
DIP S1

6| 7| 8| 9| 10| °C| °F| | Pot| mV
---|---|---|---|---|---|---|---|---|---
●| | | | | -200| -328| 0| 0%| -100
| ●| | | | -175| -283| 50| 1%| -90
●| ●| | | | -150| -238| 100| 2%| -80
| | ●| | | -125| -193| 150| 3%| -70
●| | ●| | | -100| -148| 200| 4%| -60
| ●| ●| | | -75| -103| 250| 5%| -50
●| ●| ●| | | -50| -58| 300| 6%| -45
| | | ●| | -25| -13| 350| 7%| -40
| | | | | 0| 32| 400| 8%| -35
●| | | ●| | 25| 77| 450| 9%| -30
| ●| | ●| | 50| 122| 500| 10%| -25
●| ●| | ●| | 75| 167| 550| 11%| -20
| | ●| ●| | 100| 212| 600| 12%| -15
●| | ●| ●| | 125| 257| 650| 13%| -10
| ●| ●| ●| | 150| 302| 700| 14%| -5
●| ●| ●| ●| | 175| 347| 750| 15%| 0
| | | | ●| 200| 392| 800| 20%| 5
●| | | | ●| 225| 437| 850| 25%| 10
| ●| | | ●| 250| 482| 900| 30%| 15
●| ●| | | ●| 275| 527| 950| 35%| 20
| | ●| | ●| 300| 572| 1000| 40%| 25
●| | ●| | ●| 350| 662| 1500| 45%| 30
| ●| ●| | ●| 400| 752| 2000| 50%| 35
●| ●| ●| | ●| 450| 842| 2500| 55%| 40
| | | ●| ●| 500| 932| 3000| 60%| 45
●| | | ●| ●| 550| 1022| 3500| 65%| 50
| ●| | ●| ●| 600| 1112| 4000| 70%| 60
●| ●| | ●| ●| 650| 1202| 4500| 75%| 70
| | ●| ●| ●| 700| 1292| -/-| 80%| 80
●| | ●| ●| ●| 800| 1472| -/-| 85%| 90
| ●| ●| ●| ●| 900| 1652| -/-| 90%| -/-
●| ●| ●| ●| ●| 1000| 1832| Teach In

End Value
DIP S2

1| 2| 3| 4| 5| 6| °C| °F| | Poti| mV
---|---|---|---|---|---|---|---|---|---|---
●| | | | | | -150| -238| 100| 10%| -/-
| ●| | | | | -125| -193| 150| 15%| -/-
●| ●| | | | | -100| -148| 200| 20%| -/-
| | ●| | | | -75| -103| 250| 25%| -/-
●| | ●| | | | -50| -58| 300| 30%| -/-
| ●| ●| | | | -25| -13| 350| 35%| -/-
●| ●| ●| | | | 0| 32| 400| 40%| -/-
| | | ●| | | 25| 77| 450| 45%| -/-
●| | | ●| | | 50| 122| 500| 46%| -/-
| ●| | ●| | | 75| 167| 550| 47%| -/-
| | | | | | 100| 212| 600| 48%| 100
●| ●| | ●| | | 125| 257| 650| 49%| 95
| | ●| ●| | | 150| 302| 700| 50%| 90
●| | ●| ●| | | 175| 347| 750| 51%| 85
| ●| ●| ●| | | 200| 392| 800| 52%| 80
●| ●| ●| ●| | | 225| 437| 850| 53%| 75
| | | | ●| | 250| 482| 900| 54%| 70
●| | | | ●| | 275| 527| 950| 55%| 65
| ●| | | ●| | 300| 572| 1000| 56%| 60
●| ●| | | ●| | 325| 617| 1050| 57%| 55
| | ●| | ●| | 350| 662| 1100| 58%| 50
●| | ●| | ●| | 375| 707| 1150| 59%| 45
| ●| ●| | ●| | 400| 752| 1200| 60%| 40
●| ●| ●| | ●| | 425| 797| 1250| 61%| 35
| | | ●| ●| | 450| 842| 1300| 62%| 30
●| | | ●| ●| | 475| 887| 1400| 63%| 25
| ●| | ●| ●| | 500| 932| 1500| 64%| 20
●| ●| | ●| ●| | 525| 977| 1600| 65%| 15
| | ●| ●| ●| | 550| 1022| 1700| 66%| 10
●| | ●| ●| ●| | 575| 1067| 1800| 67%| 5
| ●| ●| ●| ●| | 600| 1112| 1900| 68%| 0
●| ●| ●| ●| ●| | 625| 1157| 2000| 69%| -5

DIP S2

1| 2| 3| 4| 5| 6| °C| °F| | Poti| mV
---|---|---|---|---|---|---|---|---|---|---
| | | | | ●| 650| 1202| 2100| 70%| -10
●| | | | | ●| 675| 1247| 2200| 71%| -15
| ●| | | | ●| 700| 1292| 2300| 72%| -20
●| ●| | | | ●| 725| 1337| 2400| 73%| -25
| | ●| | | ●| 750| 1382| 2500| 74%| -30
●| | ●| | | ●| 775| 1427| 2600| 75%| -35
| ●| ●| | | ●| 800| 1472| 2700| 76%| -40
●| ●| ●| | | ●| 825| 1517| 2800| 77%| -45
| | | ●| | ●| 850| 1562| 2900| 78%| -50
●| | | ●| | ●| 875| 1607| 3000| 79%| -55
| ●| | ●| | ●| 900| 1652| 3100| 80%| -60
●| ●| | ●| | ●| 925| 1697| 3200| 81%| -65
| | ●| ●| | ●| 950| 1742| 3300| 82%| -70
●| | ●| ●| | ●| 975| 1787| 3400| 83%| -75
| ●| ●| ●| | ●| 1000| 1832| 3500| 84%| -80
●| ●| ●| ●| | ●| 1025| 1877| 3600| 85%| -85
| | | | ●| ●| 1050| 1922| 3700| 86%| -90
●| | | | ●| ●| 1075| 1967| 3800| 87%| -/-
| ●| | | ●| ●| 1100| 2012| 3900| 88%| -/-
●| ●| | | ●| ●| 1125| 2057| 4000| 89%| -/-
| | ●| | ●| ●| 1150| 2102| 4100| 90%| -/-
●| | ●| | ●| ●| 1175| 2147| 4200| 91%| -/-
| ●| ●| | ●| ●| 1200| 2192| 4300| 92%| -/-
●| ●| ●| | ●| ●| 1225| 2237| 4400| 93%| -/-
| | | ●| ●| ●| 1250| 2282| 4500| 94%| -/-
●| | | ●| ●| ●| 1275| 2327| 4600| 95%| -/-
| ●| | ●| ●| ●| 1300| 2372| 4700| 96%| -/-
●| ●| | ●| ●| ●| 1325| 2417| 4800| 97%| -/-
| | ●| ●| ●| ●| 1350| 2462| 4900| 98%| -/-
●| | ●| ●| ●| ●| 1375| 2507| 5000| 99%| -/-
| ●| ●| ●| ●| ●| 1400| 2552| -/-| 100%| -/-
●| ●| ●| ●| ●| ●| 1425| 2597| Teach In

LED indication

The transmitter has a green and a red/yellow LED on front panel.

LED Announcement
green continuous
green flashing
yellow quick flashing
yellow slow double flashing
red flashing
red continuous

Error diagnostic function on output
(other output ranges react analogous to the table)

Characteristic| Error| Output| Under range| Over range| Sensor break / invalid setting
---|---|---|---|---|---
rising

S2-9 OFF

| signalize S2-10 = OFF| 0 … 20 mA
4 … 20 mA
0 … 5 V
0 … 10 V| 0 mA
3.8 mA 0 V 0 V| 20.5 mA
20.5 mA
5.125 V
10.25 V| 22 mA
22 mA
5.5 V 11 V
not signalize S2-10 = ON| 0 … 20 mA
4 … 20 mA
0 … 5 V
0 … 10 V| 0 mA
4 mA
0 V
0 V| 20 mA
20 mA
5 V
10 V| 0 mA
4 mA
0 V
0 V
falling S2-9 ON| signalize S2-10 = OFF| 20 … 0 mA
20 … 4 mA
5 … 0 V
10 … 0 V| 20.5 mA
20.5 mA
5.125 V
10.25 V| 0 mA
3.8 mA 0 V 0 V| 22 mA
22 mA
5.5 V 11 V
not signalize S2-10 = ON| 20 … 0 mA
20 … 4 mA
5 … 0 V
10 … 0 V| 20 mA
20 mA
5 V
10 V| 0 mA
4 mA
0 V
0 V| 0 mA
4 mA
0 V
0V

INOR Process AB , PO Box 9125, SE-200 39 Malmö, Sweden, Phone: +46 40 312 560, Fax: +46 40 312 570,
E-mail: [email protected]
INOR Transmitter OY, Tuupakantie 3 01740 Vantaa, Finland, Phone:+358 10 421 7900, Fax: +358 10 421 7901,
E-mail: [email protected]
INOR Transmitter GmbH, Am See 24, D-47279 Duisburg, Germany, Phone: +49-203 7382 762 0, Fax: +49-203 7382 762 2,
E-mail: [email protected]
KROHNE Temperature Division INOR, 55 Cherry Hill Drive, Beverly, MA 01915, United States, Phone: +1 978 826 6900,
Fax: +1 978 535 1720,
E-mail: [email protected]

© INOR 11/2022 – 4009623201 – MA IPAQ R460 R01
All information subject to change without notice.

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