NAKANISHI CTS-3030 Coolant Through Spindle Instruction Manual
- June 3, 2024
- NAKANISHI
Table of Contents
- NAKANISHI CTS-3030 Coolant Through Spindle
- Outside View
- Specifications
- Example of Recommended Combination
- What is a “Coolant Through Spindle”
- External Coolant vs Through Coolant
- Advantages of the Internal Coolant
- Problem Solved by CTS-3030
- Drilling Data
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
NAKANISHI CTS-3030 Coolant Through Spindle
Outside View
Specifications
Max. rpm| 30,000 min-1| Shank diameter of corresponding tool| ct:,3.0,
ct:,3.175, ct:,4.0 mm
---|---|---|---
Coolant pressure| 3.0 – 20.0 MPa| Spindle Accuracy| Within 1 µ m
Standard accessories| Wrench (8 x 5), (9 x 11), (22 x 27): 1 pc. each
Options*1
| ****
Collet*2
| CHA-3.0AA (91494), CHA-3.175AA (91496), CHA-4.0AA (91495)
CHA-3.0 (91430), CHA-3.175 (91493), CHA-4.0 (91440)
ollet nut| CHN-CTA-3.0 (7798), CHN-CTA-3.175 (7799), CHN-CTA-4.0 (7800)
Example of Recommended Combination
- High-pressure pump, Intake filter, Intake hose/ filter,
- High-pressure coolant hose, High-pressure coolant fitting, Coolant hose, Hose fitting, Manifold block
What is a “Coolant Through Spindle”
A spindle that uses an oil hole drill to inject coolant from it’s tool tip for drilling. There are several advantages, such as improved discharging of chips, reduced drilling time, extended tool life, and high precision when performing deep hole drilling with a Coolant Through Drill.
External Coolant vs Through Coolant
System | Method | Image | Tools |
---|
External Coolant
|
The coolant is applied to the drill tip and flutes.
|
Through Coolant| The coolant is provided through the drill center and injected
to the tip of the drill.| |
Advantages of the Internal Coolant
Improved Chip Discharge
- By delivering the coolant through the drill and injecting it from the tip of the drill bit, the drill chips are minimized to short pieces to realize a higher level of chip discharging.
Extended Tool Life
- The CTS-3O3O enables cooling of the drill tip, which was difficult with the coolant on the outside, thereby improving tool tip durability.
- Chip jamming is less likely to occur because of the improved level of chip evacuation, which minimizes the chance of tool damage.
Reduced Drilling Time
- Drilling efficiency is improved by non-peck drilling.
High Precision
- Since it is not possible to drill a deep through-hole at once with drilling on both sides, unevenness and gaps easily occur. However, non-peck drilling from one side does not lead to unevenness and achieves good hole quality.
Problem Solved by CTS-3030
High coolant pressure is required when using a small-diameter oil hole drill. However, a high-speed spindle capable of high-pressure coolant through did not exist.
- CTS-3030 is the Solution! Capable of handling 20 MPa of high-pressure coolant.
Results Achieved using CTS-3030
Using 20 MPa of high-pressure coolant, straight drilling with a <1>3.0, 20
X Diameter Drill is possible. Coolant can now be injected through a minimum
diameter
Drilling Data
Electromagnetic soft iron o2.0 drilling
Comparison between
Conventional drilling and coolant through drilling).
Drilling method
| Work material| Tool diameter
(mm)
| Hole depth
(mm)
|
L/D
| Cutti’d9
spee
(m/min)
| Spindle speed (min-1)| Feed rate
(mm/rev)
| Feed speed
(mm/min)
|
Coolant
| Drilling Peck Drilling Cycle time
(sec)
---|---|---|---|---|---|---|---|---|---|---
Conventional Drilling
(Automatic lathe rotation tool )
|
SUY-1
(Electro- magnetic soft iron)
|
¢2.0
|
19
(Through hole)
|
10
|
40
|
6,400
|
0.03
|
192
|
External Coolant
| Front
3.5 mm x 2 times
Back
4.0 mm x 3 times
|
13.0
Coolant through Drilling
(CTS-3030)
|
80
|
13,000
|
0.03
|
390
|
Internal Coolant
|
No Pecking
|
3.0
< 1>2.0 drilling using CTS-3030 on other work materials
Work material
| Tool diameter
(mm)
| Hole depth
(mm)
| ****
L/D
| Cutting speed
(m/min)
| Spindle speed
(min-1)
| Feed rate
(mm/rev)
| Feed speed
(mm/min)
| ****
Peck Drilling Cycle
| Drilling time
(sec)
---|---|---|---|---|---|---|---|---|---
A5052
(Aluminum)
| ****
¢2.0
| 20
(Through hole)
| ****
10
| ****
188
| ****
30,000
| ****
0.040
| ****
1,200
| ****
No Peck
| ****
1.0
S50C
(Carbon steel)
| ****
¢2.0
| 20
(Through hole)
| ****
10
| ****
94
| ****
15,000
| ****
0.033
| ****
500
| ****
No Peck
| ****
2.4
SUS304
(Stainless)
| ****
¢2.0
| 20
(Through hole)
| ****
10
| ****
94
| ****
15,000
| ****
0.027
| ****
400
| ****
No Peck
| ****
3.0
S50C drilling example
Tool diameter o2.0 Depth 20 mm No Peck
Lathe installation image
When connected to the EM-3030T-J motor
Headquarters Factory
700 Shimohinata, Kanuma, Tochigi 322-8666, Japan
TEL +81-289-64-3520 FAX +81-289-62-1135.
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>