HILTI POS 180 Robotic Total Station Instruction Manual

HILTI POS 180 Robotic Total Station

Information about the documentation

About this documentation

• Read this documentation before initial operation or use. This is a prerequisite for safe, trouble-free handling and use of the product.
• Observe the safety instructions and warnings in this documentation and on the product.
• Always keep the operating instructions with the product and make sure that the operating instructions are with the product when it is given to other persons.

Explanation of symbols used

Warnings
Warnings alert persons to hazards that occur when handling or using the product. The following signal words are used:

• DANGER!
  Draws attention to imminent danger that will lead to serious personal injury or fatality.

• WARNING!
  Draws attention to a potential threat of danger that can lead to serious injury or fatality.

• CAUTION!
  Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage to the equipment or other property.

Symbols in the documentation
The following symbols are used in this document:

• Read the operating instructions before use.
• Instructions for use and other useful information
• Dealing with recyclable materials
• Do not dispose of electric equipment and batteries as household waste

Symbols in the illustrations

The following symbols are used in illustrations:

• These numbers refer to the corresponding illustrations found at the beginning of these operating instructions
• The numbering reflects the sequence of operations shown in the illustrations and may deviate from the steps described in the text
• Item reference numbers are used in the overview illustrations and refer to the numbers used in the product overview section
• This symbol is intended to draw special attention to certain points when handling the product.
• Wireless data transfer

Labels on the POS 150/180
The following labels are applied to the POS 150/180:

Product information
products are designed for professional users and only trained, authorized personnel are permitted to operate, service and maintain the products. This personnel must be specifically informed about the possible hazards. The product and its ancillary equipment can present hazards if used incorrectly by untrained personnel or if used not in accordance with the intended use.
The type designation and serial number are printed on the rating plate.

• Write down the serial number in the table below. You will be required to state the product details when contacting Hilti Service or your local Hilti organization to inquire about the product.

Product information

Declaration of conformity
We declare, on our sole responsibility, that the product described here complies with the applicable directives and standards. A copy of the declaration of conformity can be found at the end of this documentation.  The technical documentation is filed and stored here:

Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistraße 6 | 86916 Kaufering, DE

Safety

General safety instructions, scanning tools

WARNING!
Read all safety precautions and other instructions. Failure to observe the safety instructions and other instructions can result in electric shock, fire and/or serious injury. Keep all safety precautions and instructions for future reference.

Work area safety

• Keep your workplace clean and well lit. Cluttered or poorly lit workplaces invite accidents.
• Do not operate the product in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Scanning tools create sparks which can ignite dust, fumes or vapors.
• Keep children and other persons clear when the product is in use. Distractions can cause you to lose control of the product.

Electrical safety

• Do not expose the product to rain or moisture. Water entering the product will increase the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a scanning tool. Do not use a scanning tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating the scanning tool can result in serious personal injury.
• Adopt the correct posture when working. Maintain proper footing and balance at all times. This will allow you to control the scanning tool better, even in unexpected situations.
• Wear your personal protective equipment and always wear protective glasses. Depending on the type of scanning tool you are using and its purpose, wearing safety equipment such as a dust mask, slip-resistant safety shoes, a hard hat or hearing protection will reduce the risk of injury.
• Avoid starting the tool accidentally. Make sure that the scanning tool is switched off before connecting it to the battery and before picking it up or carrying it. Carrying scanning tools with your finger on the switch or plugging in scanning tools that are already switched on can cause accidents.

Using and handling the scanning tool

• Do not use a scanning tool if it has a faulty on/off switch. A scanning tool that can no longer be switched on or off is dangerous and must be repaired.
• Store scanning tools out of reach of children when not in use. Do not allow persons who are not familiar with the product or these instructions to operate it. Scanning tools are dangerous in the hands of inexperienced persons.
• Scanning tools need care and attention. Check that moving parts operate satisfactorily and do not jam, and make sure that no parts are broken or damaged in such a way that the scanning tool might no longer function correctly. Have damaged parts repaired before using the scanning tool. Many accidents are caused by poorly maintained scanning tools.

Using and handling the cordless power tool

• Use only the specified batteries in the scanning tools. Use of other batteries can result in injury and a risk of fire.
• Recharge the batteries only with the chargers recommended by the manufacturer. A charger that is suitable for a certain type of battery can be a fire hazard if used with other batteries.
• When the battery is not in use, keep it away from other metal objects such as paper clips, coins, keys, nails, screws, or other small metal objects that could cause bridging between the terminals. A short circuit between the battery terminals may cause burns or a fire.
• Liquid may leak from the battery if used incorrectly. Avoid contact with this liquid. Liquid leaking from the battery may cause skin irritation or burns. If contact accidentally occurs, rinse with water. Seek medical attention if the liquid comes into contact with the eyes.

Battery use and care

• Observe the special regulations and instructions applicable to the transport, storage and use of Li-ion batteries.
• Do not expose batteries to high temperatures, direct sunlight or fire.
• Do not disassemble, crush or incinerate batteries and do not subject them to temperatures over 80 °C.
• Do not use or charge batteries that have suffered mechanical impact, have been dropped from a height or show signs of damage. In this case, always contact your Hilti Service.
• If the battery is too hot to touch it may be defective. In this case, place the product in a non-flammable location, well away from flammable materials, where it can be kept under observation and allowed to cool down. In this case, always contact your Hilti Service.

Safety instructions, total station

• Do not render safety devices ineffective and do not remove the information and warning notices.
• If the product is opened improperly, laser radiation in excess of Class 2 may be emitted. Have the product repaired by Hilti Service only?
• Check that the product functions correctly each time before use.
• Measurements taken through panes of glass or other objects may be inaccurate.
• The measurement may be incorrect if the conditions under which the measurement is taken change rapidly, e.g. due to people walking through the path of the laser beam.
• Observe the information printed in the operating instructions concerning operation, care, and maintenance.
• Do not use the product as a level.
• Do not point the product toward the sun or other powerful light sources.
• Although the product is designed for the tough conditions of construction site use, as with other measuring instruments it should be treated with care.
• Check the accuracy of the product after it has been dropped or subjected to other mechanical stresses.
• Secure the site at which you are taking measurements and take care to avoid directing the laser beam toward other persons or toward yourself.
• When the product is brought into a warm environment from very cold conditions, or vice-versa, allow it to become acclimatized before use.
• Keep the laser exit window clean in order to avoid measurement errors.
• Observe the accident prevention regulations applicable in your country.
• Use the product only within its specified limits.
• Precautions must be taken to ensure that the laser beam does not unintentionally strike highly reflective surfaces.
• Precautions must be taken to ensure that persons do not stare directly into the beam.
• The laser beam must not be allowed to project beyond the controlled area.
• Switch the laser tool off when it is not in use.
• When switching distance measurement from prism measurement to reflectorless measurement, make sure that you do not look at the objective lens of the tool.
• View the tool at an angle when setting it up with the aid of the circular bubble level.
• Laser beams should not be projected at eye height.
• The specified operating and storage temperatures must be observed.

Electromagnetic compatibility
Although the tool complies with the strict requirements of the applicable directives, Hilti cannot entirely rule out the possibility of interference to the tool caused by powerful electromagnetic radiation, possibly leading to incorrect operation. Check the accuracy of the tool by taking measurements by other means when working under such conditions or if you are unsure. Likewise, Hilti cannot rule out the possibility of interference with other devices (e.g. aircraft navigation equipment). The tool complies with the requirements of Class A; the possibility of interference occurring in a domestic environment cannot be excluded. Only for Korea: This laser range meter is suitable for commercial and industrial use and for the electromagnetic radiation encountered in this field (Class A). Users must pay attention to this point and make sure that this laser range meter is not used in a domestic environment.

Description

Total station front

1. Grip

2. Focusing knob

3. Vertical drive

4. Horizontal drive

5. Tripod lock

6. Sight

7. Telescope with laser distance

8. Lens

9. Guidelight

10. Operator Keyboard

11. Display
    Total station rear side

12. Radio antenna

13. Battery compartment lock

14. Battery compartment

15. Circular bubble level

16. Eyepiece

17. Tripod screw

18. Laser plummet

POC 100

Key

1. Display
2. Control panel
3. Charging socket
4. USB socket (master)
5. USB socket (slave)

POC 200

Key

1. Touchscreen

2. LED display

3. Microphone

4. Eye for theft protection

5. Brightness sensor

6. 4-way controller and OK button

7. 4 function buttons

8. Loudspeaker

9. Display lock

10. On/off switch
    The connector side of the POC 200

11. HDMI socket

12. Headset socket

13. Docking connector

14. Socket for the docking station

15. USB port

16. Connection for power supply
    Underside, POC 200

17. Holder for stylus/pen

18. Camera and flash

19. Batteries

20. Battery charge status indicator

Intended use
The tool is designed for measuring distances and directions, calculating target positions in three dimensions and the values derived from these positions and for laying out points using given coordinates or values relative to a control line. Observe the information printed in the operating instructions concerning operation, care and maintenance. Take the influences of the surrounding area into account. Do not use the machine where there is a risk of fire and explosion. Modification of the tool is not permitted.

Description of the tool
The Hilti POS 150/180 total station can be used to define objects as dynamic positions within a given space or area. The tool is equipped with horizontal and vertical circles with digital graduation, two electronic levels (compensators), a coaxial electronic distance meter (EDM) incorporated in the telescope and an electronic processor system for calculating and saving data.

The built-in target acquisition system allows prisms to be targeted automatically and their positions tracked even when they move. The prism’s position is determined continuously and processed in the application on an ongoing basis. The total station is operated using the POC 100 or POC 200 controller.
Hilti PROFIS Layout, a PC application provided by Hilti, can be used to transfer data in both directions between the total station and a PC, for data processing and for exporting data to other systems. Data can also be transferred directly from the controller to a USB data storage device.

Technical data

Telescope (POS 150/180)

(4 ft – 11 in)

Telescope angle of view| 1° 30′
Lens aperture| 50 mm

(2.0 in)

Minimum focus distance| 1.5 m

(4 ft – 11 in)

Compensator (POS 150/180)

Angle measurement

Laser distance measurement/laser pointer (POS 150/180)

Measuring mode (prism, POS 150/180)

(3,280 ft – 10 in)

Accuracy (standard)| ± 2 mm + 2 ppm

(0.01 ft + 2 ppm)

Accuracy (tracking)| ±5 mm + 2 ppm

(0.02 ft + 2 ppm)

Measuring time (standard)| 2.5 s
Measuring time (tracking)| 0.5 s

Measuring mode (reflectorless, POS 150/180)

(2,624 ft – 10 in)

Accuracy (standard)| ±3 mm + 2 ppm (0.1 ft + 2 ppm)
Accuracy (tracking)| ±10 mm + 2 ppm

(0.4 ft + 2 ppm)

Measuring time (standard)| 3 s … 10 s
Measuring time (standard)| 0.7 s

Laser target tracking (POS 150/180)

(984 ft)

Pointing precision| < 2″
Search times (typical)| 2 s … 10 s
Beam divergence| 40 x 30 mrad
Pulse duration| 144 µs
---|---
Maximum pulse frequency| 109 Hz
Maximum peak power| 2.22 mW
Maximum average power| 0.035 mW
Wavelength| 850 nm

Motorization (POS 150/180)

Wireless communication (between the POS 150/180 and POC 100/POC 200)

Interfaces (POC 100/POC 200)

Guidelight (POS 150/180)

(229 ft – 10 in)

Beam divergence| 70 mrad
Maximum output power (red)| 0.4 mW
Maximum output power (green)| 0.2 mW
Wavelength (red)| 645 Nm
Wavelength (green)| 520 Nm

Laser plummet (POS 150/180)

Drives (POS 150/180)

IP protection class

Tripod thread

Temperature (POS 150/180, POC 100)

Operating temperature| −20 ℃ … 50 ℃

(−4 ℉ … 122 ℉)

---|---
Storage temperature| −30 ℃ … 70 ℃

(−22 ℉ … 158 ℉)

Temperature (POC 200)

Operating temperature| −30 ℃ … 60 ℃

(−22 ℉ … 140 ℉)

---|---
Storage temperature| −40 ℃ … 70 ℃

(−40 ℉ … 158 ℉)

Display

buttons and on/off button

Power source

AC adapter

TR30RAM0) for the POA 80 battery

| POA 89
Supply voltage| 100 V … 240 V| 100 V … 240 V| 100 V … 240 V
AC frequency| 50 Hz … 60 Hz| 50 Hz … 60 Hz| 50 Hz … 60 Hz
Current input| –| 0.4 A … 0.8 A| 1.5 A
Power input| 100 VA| ­| ­
Output current| 3 A| 4 A| 5 A
Output voltage (DC)| 19 V| 5 V| 12 V
 | POS 150/180| POC 100| POC 200
---|---|---|---
Weight| 0.32 kg

(0.71 lb)

| 0.25 kg

(0.55 lb)

| 0.33 kg

(0.73 lb)

Operating temperature| −20 ℃ … 40 ℃

(−4 ℉ … 104 ℉)

| −20 ℃ … 40 ℃

(−4 ℉ … 104 ℉)

| −20 ℃ … 40 ℃

(−4 ℉ … 104 ℉)

Storage temperature| −30 ℃ … 70 ℃

(−22 ℉ … 158 ℉)

| −30 ℃ … 70 ℃

(−22 ℉ … 158 ℉)

| −30 ℃ … 70 ℃

(−22 ℉ … 158 ℉)

Charger

(0.40 lb)

Operating temperature| −20 ℃ … 40 ℃

(−4 ℉ … 104 ℉)

Storage temperature| −30 ℃ … 70 ℃

(−22 ℉ … 158 ℉)

Battery

(−4 ℉ … 113 ℉)

| −20 ℃ … 50 ℃

(−4 ℉ … 122 ℉)

| −30 ℃ … 60 ℃

(−22 ℉ … 140 ℉)

Storage temperature| −30 ℃ … 70 ℃

(−22 ℉ … 158 ℉)

| −30 ℃ … 70 ℃

(−22 ℉ … 158 ℉)

| −30 ℃ … 70 ℃

(−22 ℉ … 158 ℉)

First steps

Controls and display screens

Control panel on the total station 7

The control panel comprises a 5-line display and four buttons. This control unit is used to make basic
settings on the total station. Function buttons on the total station.

Function buttons on the total station

| Switches the tool on or off
---|---
| Laser plummet on/off
| Shifts focus downwards, rolling
| Confirms the selected display.
---|---

Set up with circular bubble level
When starting up the total station the circular bubble level displayed on the screen must be centered by turning the tripod footscrews.

Setting up over a mark on the floor or ground using the laser plummet
The tool should always be set up over a point marked on the floor or ground so that in case of measurement deviations it is possible to fall back on the data for the station or orientation point. The tool features a laser plummet that is switched on automatically together with the tool.

Control panel on the controllers 8, 9
The control panel on the controller consists of a total of 7 buttons with symbols plus a touch screen for interactive operation.

Function buttons on the controller

Function buttons on the controller

| Switches the tool on or off
---|---
| Switches the display backlight on or off
| Calls up the FNC menu for additional settings
| Cancels or ends all active functions and returns to the start menu
| User-configured function button
| User-configured function button
| Control and prism search function button

Indicators and controls on the POC 100 controller touchscreen 10

1. Information bar
2. Battery status, wireless connection and measuring target status
3. Menu display (action, time, and date)
4. Various applications
5. Button bar

Indicators and controls on the POC 200 controller touchscreen

1. Information bar
2. Battery, the status of radio connection and measurement target, time
3. Activated menu
4. Function buttons
5. Button bar

Viewing on-board help for the active screen

1. Press the button.
2. Press the button.

Status displays
Important tool status information is displayed in the top right-hand corner of the screen.
Status indicator.

Status indicator

| Compensator on / off
---|---
| EDM

Active target Type

Setting including status laser pointer and the laser plummet

| Battery state of charge: 0 – 100%

Further information

POS 150 (http://qr.hilti.com/r51292)

POS 180 (http://qr.hilti.com/r51294)

Calibration and adjustment

Calibration review
The tool is correctly adjusted when supplied. The values to which the tool is set may change over time or due to temperature fluctuations, transport or aging. The tool, therefore, incorporates a feature that allows the settings to be checked and, if necessary, corrected by carrying out in-the-field re- calibration. This is done by setting up the tool securely on a tripod of good quality and targeting an easily visible, clearly discernible prism within ±3 degrees of horizontal at a distance of approx. 50 – 70 m.

After this, follow the instructions on the display.

Tool parameters that are checked by in-the-field calibration and electronically adjusted:

• Target axis errors
• VA collimation errors
• Inclination errors of the tilt sensor (compensator)
• Axis errors of the automatic prism targeting system (prism tracker)

Laser pointer to cross hairs alignment error can be checked in the field. If the error is excessive, please contact the Hilti Tool Service or the Hilti Repair Service, as this error requires mechanical correction. As the Hilti total station system is primarily used for measuring applications in one position, it is advisable to calibrate the tool in the field or on the construction site at regular intervals. This is especially the case when steeper sightings are used frequently.

Transport and storage of cordless tools

Transport

CAUTION

Accidental starting during transport!

• Always transport your products with the batteries removed!
• Remove the battery.
• Transport the tool and batteries individually packaged.
• Never transport batteries in bulk form (loose, unprotected).
• Check the tool and batteries for damage before use after long periods of transport.

Storage

CAUTION

Accidental damage caused by defective or leaking batteries!

• Always store your products with the batteries removed!
• Store the tool and batteries in a place that is as cool and dry as possible.
• Never store batteries in direct sunlight, on heating units or behind glass.
• Store the tool and batteries in a place where they cannot be accessed by children or unauthorized persons.
• Check the tool and batteries for damage before use after long periods of storage.

Care and maintenance

WARNING

Risk of injury with the battery inserted!

• Always remove the battery before carrying out care and maintenance tasks!

Care and maintenance of the tool

• Carefully remove stubborn dirt from the tool.
• Use only a slightly damp cloth to clean the casing. Do not use cleaning agents containing silicone as these may attack the plastic parts.

Care of the Liion batteries

• Keep the battery free from oil and grease.
• Use only a slightly damp cloth to clean the casing. Do not use cleaning agents containing silicone as these may attack the plastic parts.

Avoid ingress of moisture.
Maintenance

• Check all visible parts and controls for signs of damage at regular intervals and make sure that they all function correctly.
• Do not operate the cordless tool if signs of damage are found or if parts malfunction. Have the tool repaired by Hilti Service immediately.
• After cleaning and maintenance, fit all guards or protective devices and check that they function correctly.

Cleaning the lens

ATTENTION

Risk of damage
The optical system may be damaged by touching the parts.

• Do not touch the glass surfaces with your fingers.
• Blow any dust off the glass.
• Use only a soft, clean cloth to clean the tool.

Hilti Measuring Systems Service
Hilti Measuring Systems Service checks the scanning tool and, if deviations from the specified accuracy are found, recalibrates it and rechecks to ensure conformity with specifications. The service certificate provides written confirmation of conformity with specifications at the time of the test. The following is recommended:

• Choose a test/inspection interval that matches usage of the device.
• Have the product checked by Hilti Measuring Systems Service after exceptionally heavy use or subjection to unusual conditions or stress, before important work or at least once a year.

Testing and inspection by Hilti Measuring Systems Service does not relieve the user of the obligation to check the scanning tool before and during use.

Troubleshooting

Total station/controller is not in working order

▶ Insert the battery correctly.

▶ Contact HILTI service.

Disposal

WARNING

Risk of injury. Hazards presented by improper disposal.

• Improper disposal of the equipment may have the following consequences: The burning of plastic components generates toxic fumes which may present a health hazard. Batteries may explode if damaged or exposed to very high temperatures, causing poisoning, burns, acid burns or environmental pollution. Careless disposal may permit unauthorized and improper use of the equipment. This may result in serious personal injury, injury to third parties and pollution of the environment.

Most of the materials from which Hilti products are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, your old tools, machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti sales representative for further information.

In accordance with the European Directive on waste electrical and electronic equipment and its implementation in conformance with national law, electric tools or appliances that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

• Disposal of electric tools or appliances together with household waste is not permissible.

Manufacturer’s warranty

• Please contact your local Hilti representative if you have questions about the warranty conditions.

FCC statement (applicable in US) / IC statement (applicable in Canada)

This equipment has been tested and found to comply with the limits for a class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause interference to radio communications.

However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by taking the following measures:

• Re-orient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment to a power outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced TV/radio technician for assistance.

Changes or modifications not expressly approved by Hilti may restrict the user’s authorization to operate the equipment.

This device is in compliance with paragraph 15 of the FCC Regulations and RSS-210 of the ISED Regulations. Operation is subject to the following two conditions:

• This device shall cause no harmful interference.
• This device must accept any interference received, including interference that may cause undesired operation.

EC Declaration of Conformity I UK Declaration of Conformity

Manufacturer:
Hilti Corporation FeldkircherstraBe 100 9494 Schaan I Liechtenstein

Importer:

Hilti (Gt. Britain) Limited
1 Trafford Wharf Road. Old Trafford Manchester. M17 1BY

POS 150 (01) I POS 180 (01)

• Serial Numbers: 1-99999999999

2014/53/EU I Radio Equipment Regulations 2017

• EN 55011 :2016 + A1:2017
• EN 61326-1:2013

2011/65/EU I The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012

• EN 300 328 V2.1.1
• EN 301 489-1 V2.2.0

2006/66/EG I Battery Directive

• EN 301 489-17 V3.2.0

Dr. Tahar Zrilli
Head of Quality and Process Management Business Area Electric Tools & Accessories

Schaan, 13.09.2021

Thomas Hillbrand
Head of BU Measuring Systems
Business Unit Measuring Systems

Hilti Corporation
LI-9494 Schaan
Tel.:+423 234 21 11
Fax:+423 234 29 65
www.hilti.group.

Hilti = registered trademark of Hilti Corp., Schaan.

References

• HILTI Country selector
• HILTI Country selector

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