Q CELLS Q.PEAK DUO XL-G10.2 High-Efficiency Module Instruction Manual

Q CELLS Q.PEAK DUO XL-G10.2 High-Efficiency Module Instruction Manual

INTRODUCTION

With solar modules from Hanwha Q CELLS America Inc.(hereafter referred to as “Q CELLS”) you can directly transform the sun’s limitless energy into environmentally-friendly solar electricity.
In order to ensure the maximum performance of your Q CELLS solar modules, please read the following instructions completely and carefully and observe all guidelines. Non-compliance may result in damage and/or physical injury.

This installation manual provides instructions for the safe installation and operation of crystalline solar modules.

• Please read these instructions carefully before proceeding with your installation.
• Please retain these instructions for the life of the solar modules.
• Please ensure that this installation manual is available to the operator at all times.
•  This installation manual should be given to all subsequent owners or users of the solar modules.
• All supplements received from the manufacturer should be included.
• Please observe all other applicable documents.
• If your questions are not satisfactorily answered in the manual, please contact your system supplier.

Additional information can be found on our website at www.q-cells.us.

Intended Use
This Manual is valid in North America for Q CELLS solar modules.
These instructions contain information regarding the safe handling and use of quality crystalline solar modules from Q CELLS and their installation, mounting, wiring, maintenance.

Symbols and Labels
The following symbols and labels are used throughout the installation manualfor ease of use.

procedure.
| Prohibited.

Beware of possible danger or damage.
Categories:

• Danger: Risk of fatal injury.
• Attention: Risk of serious injury or damage to property.
• Note: Risk of damage to product.

Units
Where both Imperial and U.S. units (for example inches) are shown, metric units are definitive. References to “Data Sheet” or “Module
Data Sheet” refer to the Module Data Sheet applicable to the module being used.

Safety Regulations
The installer and solar module operator are responsible for compliance with all applicable statutory requirements and regulations.

The following regulations and standards must be upheld at all times during the installation, operation, and maintenance of the solar modules:

• Installation and Operation Manual.
• Other applicable documents (such as country-specific regulations for pressure equipment, operational safety, hazardous goods, and environmental protection).
• Regulations and requirements specific to the system.
• Applicable country-specific laws, regulations, and provisions governing the planning, installation, and operation of solar power systems and work on roofs.
• Any valid international, national and regional regulations governing work with direct current, especially those applicable to the installation of electrical devices and systems, and regulations issued by the respective energy provider governing the parallel operation of solar power systems.
• Accident-prevention regulations.

Certified Personnel
Both, the operator and installer are responsible for ensuring that the installation, maintenance, connection to the grid, and dismantling are carried out by trained and qualified electricians and engineers with approved training certificates (issued by a state or federal organization) for the respective specialist trade. Electrical work may only be performed by an officially certified tradesperson in accordance with the applicable safety standards, accident prevention regulations, and the regulations of the local energy provider.

Validity
These instructions are only valid for crystalline solar modules from the company Q CELLS as specified at chapter „2.1 Technical Specifications“. Q CELLS assumes no liability for damage resulting from failure to observe these instructions.

• Please observe the wiring and dimensioning of the system.

• The installer of the system is responsible for compliance with all necessary safety regulations during set-up and installation. Q CELLS assumes no liability on the basis of these instructions. Q CELLS is only liable in the context of contractual agreements or in the context of accepted guarantees. Q CELLS accepts no other responsibility for the functionality and safety of the modules.

• Please observe the instructions for any other system components that may be part of the complete solar power system.
  It may be necessary to carry out a structural analysis for the entire project.

• If your questions are not satisfactorily answered in the manual, please contact your system supplier.
  Additional information can be found on our website at www.q-cells.us.

Information for the Operator

• Please keep this installation manual for the entire life of the solar power system.
• Please contact your system supplier for information concerning the formal requirements for solar power systems.
• Please be sure to contact the relevant local authorities and energy providers regarding regulations and permit requirements prior to installation of the solar power system. Your financial success depends on the fulfillment of these requirements.

Other applicable documents
This installation manual is only valid in combination with the following technical information.

DOCUMENT TYPE

Product data sheet
Packaging and transport information

MISUSE OR INCORRECT USE OF SOLAR MODULES VOIDS THE  LIMITED WARRANTY AND MAY CREATE A SAFETY HAZARD AND RISK PROPERTY DAMAGE. THIS INCLUDES IMPROPER INSTALLATION OR CONFIGURATION, IMPROPER MAINTENANCE, UNINTENDED USE, AND UNAUTHORIZED MODIFICATION.

PLANNING

TECHNICAL SPECIFICATIONS

For additional information see the relevant datasheet of the module provided at www.q-cells.us.

°F (–40 °C to +85 °C)
Junction box protection class| ≥ IP67 with bypass diode
Connector protection class| IP67 or IP68
Fire rating based on ANSI / UL 61730| C / TYPE 1
Max. test load Push / Pull 1 [lbs/ft²]| 113 / 63

(5,400 Pa / 3,000 Pa)

Max. design load Push / Pull 1 [lbs/ft²]| 75 / 42

(3,600 Pa / 2,000 Pa)

Middle rail| Yes
Certificates| Quality Controlled PV by TÜV Rheinland; CE-compliant; IEC 61215:2016; IEC 61730:2016; PV module classification: Class II; UL 61730
1 Test and design load in accordance with IEC 61215:2016, depending on mounting options (see section „2.3 Mounting Options“)

Fig. 1: External dimensions (in inch (mm)) and components for Q.PEAK DUO XL-G10.2 and Q.PEAK DUO XL-G10.c

REQUIREMENTS

Installation Site
Please note the following guidelines that apply to the installation site:

• Solar modules are not explosion-proof and are not suitable for use in explosive environments.
• Do not operate solar modules near highly flammable gas and vapors (e.g. gas tanks, gas stations).
• Do not install modules in enclosed space.
• Do not install modules in locations where they may be submerged in water (e.g. floodplains).
• Do not use modules as a substitute for the normal roofing (e.g. odules are not watertight).
• Do not install modules in close proximity to air conditioning systems.
• Do not install modules above 13,120ft (4,000m) altitude above sea level.
• Contact with saline water (e.g. spray water from the sea) and salt aggregation on the modules must be avoided.
• Do not bring any chemical substance (e.g. oil, solvent etc.) into contact with any part of the panel. Only substances, which are released by Q CELLS, are allowed to be used during installation, operation and maintenance.
• Any installation of modules on surfaces of water is prohibited.
  This includes installations on floating as well as pile-based platforms. Q CELLS may extend the coverage of its warranty to such installations, based on a case by case assessment of the system design and location. A prior written consent by the warrantor is required in any case.

Prevention of Shadowing Effects
Optimal solar irradiation leads to maximum energy output:

• For this reason, install the modules so that they face the sun.
• Avoid shadowing (due to objects such as buildings, chimneys or trees).
• Avoid partial shading (for example through overhead lines, dirt, snow).

Limitations
The solar modules are designed for the following applications:

• Operating temperatures from –40°F to +185°F.
• Pull loads and push loads according to chapter „2.3 Mounting Options“ (‘Test Load’ in accordance with IEC 61215 and ‘Design Load ×1.5’ in accordance with UL 61730).
• Installation using a mounting structure for solar modules.

Mounting Structure Requirements
Requirements for the mounting structure:

• Conform to the necessary structural requirements.

• Compliant with local snow and wind loads.

• Properly fastened to the ground, the roof, or the façade.

• Forces acting on the module are relayed to the mounting substructure.

• Ensures sufficient rear ventilation of the module.

• Avoid the usage of different metals to prevent contact corrosion.

• Allows for stress-free expansion and contraction due to temperature fluctuations.

• Ensure that no additional forces are applied through the mounting system into the module except for the wind and snow loads.
  Additional forces and moments of torque at the mounting positions caused by torsions, displacements or vibrations in the mounting system are not allowed.

• Ensure that the clamps and the mounting frame are compatible.

Clamp System Recommendations
Use customary clamps that satisfy the following requirements:

• Clamp width: ≥1.5in (38mm).
• Clamp height compliant with a 1.38in (35mm) frame height.
• Clamp depth: 0.2-0.47in (5-12mm). (applicable for all CL and TC clamping mounting options at section „2.3 Mounting Options“)
• Clamps are not in contact with the front glass.
• Clamps do not deform the frame.
• Clamps that satisfy the structural requirements based on the conditions of the installation site according to the applicable regulations and technical standards.
• Long-term stable clamps that securely affix the module to the mounting frame.

Module Orientation Requirements

• Vertical or horizontal installation is permitted.
• Ensure that rain and melting snow can run off freely. No water accumulation.
• Ensure that the drainage holes in the frame are not covered. No sealing.

MOUNTING OPTIONS

Fig. 2: Installation options for crystalline Q CELLS modules. All dimensions are given in inch (mm in brackets). Also observe the maximum test loads and clamping range as specified on page 9.
The illustrated installation options apply for both horizontal and vertical module orientation.

Specifications

MODULE TYPE| MOUNTING OPTION| *POSITION OF CLAMPS [IN (MM)]| TEST LOAD PUSH / PULL [PA]| DESIGN LOAD PUSH / PULL [PA]
---|---|---|---|---
Q.PEAK DUO XL-G10.2 Q.PEAK DUO XL-G10.c| FB1| 17.9 (454)| 5400 / 3000| 3600 / 2000
CL1a| 11.8 – 21.6 (300 – 550)| 5400 / 2400| 3600 / 1600
FB2| 17.9 (454)| 3600 / 3000| 2400 / 2000
mFB2| 17.9 (454)| 3400 / 3000| 2260 / 2000
CL3 / mCL3| 11.8 – 21.6 (300 – 550)| 3600 / 3000| 2400 / 2000
IP1| –
TB1b| 28.1 (713)
TB2b**| Outer side: 28.1 (713)

Inner side: 28.1 / 17.9 (713 / 454)

CL1b| 11.8 – 21.6 (300 – 550)| 3000 / 2400| 2000 / 1600
TB1a| 35.8 (908)| 2500 / 2400| 1660 / 1600

TB2a

| Outer side: 35.8 (908)

Inner side: 35.8 / 28.1 / 17.9

(908 / 713 / 454)

| 2700 / 2400| 1800 / 1600

The below mounting options are only possible under certain conditions.

MODULE TYPE| MOUNTING OPTION| POSITION OF CLAMPS [MM]| TEST LOAD PUSH / PULL [PA]| DESIGN  LOAD PUSH / PULL* [PA]| SAFETY FACTOR
---|---|---|---|---|---
Q.PEAK DUO XL-G10.2 Q.PEAK DUO XL-G10.c| TC1| 35.8 – 37.7 (908 – 958)| 2400 / 2200| 1600 / 1460|

1.5

CL1a| 0.79 – 21.6 (20 – 550)| 2400 / 2000| 1600 / 1330
      Distance between outer edge of module and middle of the clamp (see table „2.3 Mounting Options“ on page 7); consider further details below.
   Loads according to IEC 61215-2:2016 and UL 61730.
Test procedure according to IEC 61215-2:2016 and UL 61730. Loads for these mounting options do not fulfill the requirements of the standards.

ATTENTION

• The loads in the table are related to the mechanical stability of the solar modules. The mechanical stability of the mounting system including clamps has to be evaluated by the system supplier. The listed test load values for Q CELLS were determined with the following clamp parameters: clamp width = 1.58in (40mm) and clamp depth = 0.39in (10mm). The system installer is responsible for the determination of location-specific load requirements.
• Ensure, that the subconstruction does not touch the junction box (even under load). The clamps or insertion profiles etc. must also not touch the glass (even under load).
• CL1b: Using of short mounting rails are permissible, if they overlap with the module less than 11.2in (285mm). Minimum height of the short mounting rails should be ≥1.18in (30mm) (clearance between frame bottom edge and roof top).
• Ensure, that the junction box’s connection cables do not run between the laminate and mounting rails.
• A minimum support depth of 0.59in (15mm) is required on the back side of the module. Ensure minimum support depth of 0.39in (10mm) on the front side of the module for IP1.
• For CL1a, CL3, mCL3, FB1, FB2 and mFB2 with rails: Ensure hat the module frame is fixed directly on the rail of the substructure (no spacer allowed between the module and substructure).
• For mCL3 and mFB2: Mounting rails need to extend beyond the middle of clamps or middle of mounting holes by at least 0.79in (20mm). Clamps must not extend beyond the mounting rails.
• The module bends under loads. Therefore, sharp objects (e.g. screws) must not be mounted near the module backside.
• Outer mounting holes (hole size: 0.34in × 0.63in (8.5mm × 16mm)) require M8 corrosion-proof screws and washers (diameter ≥0.62in (15.8mm)). Mounting screws and washers should have the same material properties.
• Inner tracker mounting holes (hole size: 0.28in × 0.39in (7mm × 10mm)) require M6 corrosion-proof screws and washers (diameter ≥0.52in (13.2mm)). Mounting screws and washers should have the same material properties.
• Unbalanced loads (e.g. snow overhangs, snowdrifts) which result in locally significantly increased loads must be removed or avoided by technical measures.

ELECTRICAL LAYOUT

Module Selection
For detailed key electrical data, please refer to the product data sheet for the respective product. (available at www.q-cells.us).
For maximum energy yields, mismatches of specified electric current (IMPP) of more than 5% should be avoided for all modules connected in series.

Safety Factor
During normal operation, a module may generate a greater current and/or higher voltage than that determined under standardized test conditions. Accordingly, the values of ISC and VOC marked on the module should be multiplied by a facot of 1.25 when determining:

• the component voltage ratings,
• conductor ampacities,
• fuse sizes,
• size of controls connected to the PV output

Refer to Section 690-8 of the National Electrical Code for an additional multiplying factor of 125 percent (80 percent derating) which might be applicable.

Please follow the valid national guidelines for the installation of electrical systems (refer to section 690-8 of the NEC for an additional multiplying factor of 125 percent [80 percent derating] which may be applicable).

Series Connection
Connection of modules in series is only permitted up to the maximum system voltage as listed in the applicable data sheet.

• Take into account all possible operating situations and all relevant technical norms and regulations when designing the system.
  This will ensure that the maximum system voltage, including all
  necessary safety margins, is not exceeded.

• Take the voltage limit of the inverter into account when determining the maximum number of modules in the string.

Parallel Connection
Modules may be damaged by the occurrence of reverse currents (caused by module defects, ground leaks, or defective insulation).
Ensure that the maximum reverse current load capacity indicated
in the data sheet is met.
In order to limit reverse currents that may occur, we recommend
using the following safety options.

1. Layout with a limited number of parallel connected strings:
   Without undertaking further current blocking measures, a maximum of two module strings may be operated in parallel on a single inverter or MPP tracker.

2. Layout with string fuses:
   Use overcurrent devices (e.g. fuses) according to the relevant standards in each string. Use gPV-fuses according to IEC 60269-6.
   Observe the maximum permitted number of strings as indicated in the specifications provided by the respective string fuse manufacturer and the technical guidelines.

NOTE!
When installing different product versions, the lowest minimum permitted reverse current load capacity applies.

Inverters
Inverters with or without transformers may be used.

INSTALLATION

SAFETY AND TRANSPORT

PREPARATION OF INSTALLATION

MODULE INSTALLATION

ELECTRICAL CONNECTION

SAFETY

DANGER!
Risk of fatal injury due to electric shock!

When disconnecting an electric circuit carrying direct current, electric arcs can occur that may result in life-threatening injuries.

• Do NOT unplug the cable when under load.
• Do NOT connect any exposed cable ends.
• Electrical work may only be performed by qualified and skilled personnel.

A solar module generates electrical current and voltage even at a low intensity of illumination. Sparks and electric arcs may result from the separation of a closed circuit. These can result in life-threatening injuries. The danger increases when several modules are connected in series.

• Please be aware of that the entire open circuit voltage is active even at low levels of solar irradiation.
• Please follow the valid national regulations and safety guidelines for the installation of electrical devices and systems.
• Please make sure to take all necessary safety precautions. With module or phase voltages of more than 120V, the safety extralow voltage range is exceeded.
• Carry out work on the inverter and the wiring with extreme caution.
• Ensure that the modules are disconnected at the inverter prior to separation.
• Be sure to observe the time intervals specified by the inverter manufacturer after switching off the inverter.
• Make sure that the plugs can not be connected unintentionally.
• Before working on the contacts, check them for safety extralow voltage.

ELECTRICAL INSTALLATION SAFETY

CONNECTION OF MODULES

AFTER INSTALLATION

GROUNDING

Protective Grounding
In order to prevent electrical shock or fire, the frame of the module as well as any non-current-carrying metal parts of the system must be grounded. While this section provides some information about grounding the Q CELLS frames and modules, reference should be made to local statutes and regulations for specific requirements on grounding. The U.S. National Electrical Code addresses these issues in Article 250.

Proper grounding is achieved by bonding all exposed non currentcarrying metal equipment to the appropriately sized equipment grounding conductor (EGC) or racking system that can be used for integrated grounding.

Q CELLS frames are protected from corrosion with an anodized coating, which has to be penetrated in order to ensure proper bonding. The different methods listed below are suggested methods for an appropriate bond between the frame and the EGC or racking system (that will have to be properly grounded). The method appropriate for any individual installation will depend on multiple factors.

Option A: Use of a grounding lug
A listed grounding lug can be bonded to the frame using the grounding holes pre-drilled in the frame. These holes are marked with a ground symbol, as shown below on the frame section drawing: To install the grounding lug, follow the specified instructions of the manufacturer.
The grounding lug should be made of stainless steel or tin plated metals such as aluminum to avoid corrosion.

The grounding lug should be attached to the frame grounding hole using a stainless steel screw, toothed lock washer or KEPS nut (in order to penetrate the anodized layer) and backing nut. Care should be taken to avoid the use of grounding hardware of dissimilar metals, which may lead to corrosion.

Option B: Integrated grounding methods
The Q CELLS modules can be bonded with the racking system using UL1703 or UL2703 certified integrated grounding methods.
The racking system will then have to be grounded so that the overall system is properly grounded. The listed racking system and grounding device should be installed in accordance with the manufacturers’ instructions. An example of such integrated grounding method is the use of a WEEB clip or Schletter plate between the module and the racking system, when mounting the module.

The WEEB washers are generally compatible with Q CELLS modules, however each combination module/racking system requires a specific WEEB washer size. Note that WEEB clips are intended for single use only; they must not be reused after removal or loosening. Refer to Wiley’s installation instructions for the specific use of WEEB washers.

An example of such integrated grounding method is the use of a washer recognized as meeting UL2703 requirements between the module and the racking system, when mounting the module. For example, WEEB washers are generally compatible with Q CELLS modules, however each combination module / racking system requires a specific WEEB washer size. Note that WEEB washers are intended for single use only; they must not be reused after removal or loosening. Refer to Wiley’s installation instructions for the specific use of WEEB washers.

FAULTS AND DEFECTS

DANGER!
Risk of fatal injury due to electric shock!

• Do not attempt to fix any problems yourself (e.g. glass cracks, damaged cables).
• Please contact an installer or Q CELLS Technical Customer Service Department.

DISPOSAL

• Do not disconnect modules yourself.
• Please commission a trade specialist.
• Dispose of modules in accordance with the local disposal regulations.

MAINTENANCE AND CLEANING

Q CELLS solar modules are known for a long operating life and minimal maintenance effort and expense. Dirt and grime are usually washed away by rain. If the module is fully or partially shaded by dirt or debris (e.g., plants, bird droppings), it needs to be cleaned to prevent a loss of performance.

Maintenance

• The PV system has to be inspected regularly by certified personnel.
• The time intervals and extent of the inspection can depend on local circumstances (e.g. salt, ammonia content in the air, high humidity etc.). The customer /operator must inform himself about time intervals and extend of necessary inspections.
• Inspections have to be performed especially after extraordinary events (e.g. storm, hail, high snow loads etc.)
• During the inspections it has to be checked that the components are secure, undamaged and clean.

Cleaning

WARNING!
Risk of injury due to hot and live modules!

• Only clean modules that have cooled down.
• Do not carry or wear any electrically conductive parts.

WARNING!
Risk of falling due to unsecured access!

NOTE!
Module surface damage may occur!

• Remove snow and ice carefully without force (e.g. with a very soft broom).
• Do not scratch off dirt. Ä Rinse dirt (dust, leaves, etc.) off with lukewarm water or use, only for the glass surface, an alcohol-based glass cleaner. Do not use abrasive detergents or surfactants for any part of the panel.
• Use a soft cellulose cloth (kitchen roll) or sponge to carefully wipe off stubborn dirt. Do not use micro fleece wool or cotton cloths.

Isopropyl alcohol (IPA) can be used selectively to remove stubborn dirt and stains within one hour after emergence.

• Please follow the safety guidelines provided by the IPA manufacturer.
• Do not let IPA run down between the module and the frame or into the module edges.

HANWHA Q CELLS AMERICA INC.
400 Spectrum Center Drive
Suite 1400
Irvine, CA 92618
USA

TEL +1 949 748 59 69
EMAIL [email protected]
WEB www.q-cells.us

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