Q CELLS Q.MAXX-G2 Solar Module Series User Manual

Q CELLS Q.MAXX-G2 Solar Module Series

INTRODUCTION

With solar modules from Hanwha Q CELLS Australia Pty Ltd (hereafter referred to as “Q CELLS”) you can directly transform the sun’s limitless energy into environmentally-friendly solar electricity. In order to ensure the maximum performance of your Q CELLS solar modules, please read the following instructions carefully and observe all guidelines. Non-compliance may result in damage and/or physical injury. This installation and operation manual (hereafter also referred to as the “Manual”) provides instructions for the safe installation and operation of crystalline solar modules.

• Please read these instructions carefully before proceeding with your installation.
• Please retain these instructions for the life of the solar modules.
• Please ensure that this Manual is available to the operator at all times.
• This Manual should be given to all subsequent owners or users of the solar modules.
• All supplements received from the manufacturer should be included.
• Please observe all other applicable documents.
• If your questions are not satisfactorily answered in the manual, please contact your system supplier.

Additional information can be found on our website at www.q-cells.com

Intended Use

This manual is valid for Australia and New Zealand. These instructions contain information regarding the safe handling and use of quality crystalline solar modules from Q CELLS and their installation, mounting, wiring, maintenance, and disposal.

Symbols and Labels

The following symbols and labels are used throughout the Manual for ease of use.

1. Beware of possible danger or damage. Categories:
2. Danger: Risk of fatal injury
3. Attention: Risk of serious injury or damage to property
4. Note: Risk of damage to the product

Safety Regulations

In particular, the installer, as well as the operator of a module, is responsible for compliance with all applicable statutory requirements and regulations.

• Unless otherwise specified by any laws or regulations, the following stipulations must be upheld at all times during the installation, operation, and maintenance of the solar modules:
  • This manual.
  • Other applicable stipulations (such as country-specific regulations for pressure equipment, operational safety, hazardous goods, and environmental protection).
  • Regulations and requirements are specific to the system.
  • Any applicable laws and requirements, in particular inter-national, country-specific, regional laws and stipulations governing the planning, installation, and operation of solar power systems and work on roofs.
  • Any valid international, national, and regional regulations governing work with direct current, especially those applicable to the installation of electrical devices and systems, and regulations issued by the respective energy provider governing the parallel operation of solar power systems.
  • Any international, country-specific and regional accident-prevention regulations.
  • Other applicable stipulations are provided by the relevant national institutions regarding safety in the installation and operation of electrical items.

Qualified and Skilled Personnel

Both, the installer and operator are responsible for ensuring that the installation (including connection to the grid), maintenance and dismantling are carried out by trained and qualified specialists with approved training certificates (issued by a state or federal organization) for the respective specialist trade. In Australia, electrical work may only be performed by a CEC-accredited licensed electrician complying with valid accident prevention regulations, and regulations of the local energy provider(s). In New Zealand, electrical work may only be performed by a skilled electrician complying with valid accident prevention regulations, and regulations of the local energy provider(s).

DOCUMENT REVISION 04

• This manual is valid for Australia and New Zealand as of November 1st 2020 for Q.MAXX-G2 solar modules and replaces all earlier versions.
• This manual is subject to change. The datasheets and customer information valid at the point in time when the relevant module was manufactured apply to the installation, mounting, and maintenance procedures for the respective solar modules, as far as no updated document is provided.

Validity

These instructions are only valid for crystalline solar modules from the company Q CELLS as specified at chapter „2.1 Technical Specifications“. Q CELLS assumes no liability for damage resulting from failure to observe these instructions.

• Please observe the wiring and dimensioning of the system.
• The installer of the system is responsible for compliance with all necessary safety regulations during set-up and installation. Q CELLS assumes no liability on the basis of these instructions. Q CELLS is only liable in the context of contractual agreements or in the context of accepted guarantees. Q CELLS accepts no other responsibility for the functionality and safety of the modules.
• Please observe the instructions for any other system components that may be part of the complete solar power system. It may be necessary to carry out a structural analysis for the entire project.

Additional information for the Operator

• Please keep this manual for the entire life of the solar power system.
• Please contact your system supplier for information concerning the formal requirements for solar power systems.
• Please be sure to contact the relevant local authorities and energy providers regarding regulations and permit requirements prior to the installation of the solar power system.

Other applicable documents

In addition to this Manual following technical information are relevant:

DOCUMENT TYPE

• Product data sheet
• Packaging and transport information

PLANNING

TECHNICAL SPECIFICATIONS

–40 °C to +85 °C (–40 °F to +185 °F)

Junction box protection class|

IP67 with bypass diode

Connector protection class| IP68 and IP65
Fire rating based on ANSI / UL 61730| C / TYPE 2
Max. test load Push / Pull 1| 5,400 Pa / 2,400 Pa
Max. design load Push / Pull 1| 3,600 Pa / 1,600 Pa
Certificates| CE-compliant; IEC 61215:2016; IEC 61730:2016; PV module classification: Class II
1 Test and design load in accordance with IEC 61215:2016, depending on mounting options (see section „2.3 Mounting Options“)

For additional information see the relevant datasheet of the module provided at www.q-cells.com.

Fig. 1: External dimensions (in mm) and  components for Q.MAXX-G2

Installation Site

Please note the following guidelines that apply to the installation site:

• Solar modules are not explosion-proof and are not suitable for use in explosive environments.
• Do not operate solar modules near highly flammable gas and vapors (e.g. gas tanks, gas stations).
• Do not install modules in enclosed space.
• Do not install modules in locations where they may be sub-merged in water (e.g. floodplains).
• Do not use modules as a substitute for the normal roofing (e.g. modules are not watertight).
• Do not install modules in close proximity to air conditioning systems.
• Do not install modules above 4000 m (13120 ft) altitude above sea level.
• Contact with saline water (e.g. spray water from the sea) and salt aggregation on the modules must be avoided.
• Do not bring any chemical substance (e.g. oil, solvent etc.) into contact with any part of the panel. Only substances, which are released by Q CELLS, are allowed to be used during installation, operation and maintenance.
• Any installation of modules on surfaces of water is prohibited. This includes installations on floating as well as pile-based platforms. Q CELLS may extend the coverage of its warranty to such installations, based on a case by case assessment of the system design and location. A prior written consent by the warrantor is required in any case.

The solar modules are designed for the following applications:

• Operating temperatures from –40 °C to +85 °C (–40 °F to +185 °F).
• Pull loads up to max. 4,000 Pa and push loads up to max. 5,400 Pa (see chapter „Mounting Options“).
• Installation using a mounting structure for solar modules.

Prevention of Shadowing Effects

Optimal solar irradiation leads to maximum energy output:

• For this reason, install the modules so that they face the sun.
• Avoid shadowing (due to objects such as buildings, chimneys or trees).
• Avoid partial shading (for example through overhead lines, dirt, snow).

Mounting Structure Requirements

The Modules shall be installed and operated on mounting structures that comply with any applicable laws and stipulations as well as with the following:

• Conform to the necessary structural requirements.
• Compliant with local snow and wind loads.
• Properly fastened to the ground, the roof, or the façade.
• Forces acting on the module are relayed to the mounting substructure.
• Ensures sufficient rear ventilation of the module.
• Avoid the usage of different metals to prevent contact corrosion.
• Allows for stress-free expansion and contraction due to temperature fluctuations.
• Ensure that no additional forces are applied through the mounting system into the module except for the wind and snow loads. Additional forces and moments of torque at the mounting positions caused by torsions, displacements or vibrations in the mounting system are not allowed.
• Ensure that the clamps and the mounting frame are com-patible.

Clamp System Recommendations

Use customary clamps that satisfy the following requirements:

• Clamp width: ≥ 40 mm.
• Clamp height compliant with a 32 mm frame height.
• Clamp depth: 7-12 mm. (applicable for all CL clamping mounting options at section „2.3 Mounting Options“)
• Clamps are not in contact with the front glass.
• Clamps do not deform the frame.
• Clamps that satisfy the structural requirements based on the conditions of the installation site according to the applicable regulations and technical standards.
• Long-term stable clamps that securely affix the module to the mounting frame.

Module Orientation Requirements

1. Vertical or horizontal installation is permitted.
2. Ensure that rain and melting snow can run off freely. No water accumulation.
3. Ensure that the drainage holes in the frame are not covered. No sealing.
4. Maintain the permissible angle of inclination.
5. Minimum angle of inclination: 3°
6. Inclination angles above 75° may be limited by local regulations
7. Standing water on the modules glass needs to be avoided.

MOUNTING OPTIONS

Fig. 2: Installation options for crystalline Q CELLS modules. All dimensions are given in mm. Also observe the maximum test loads and clamping range as specified on the following page.
The illustrated installation options apply for both horizontal and vertical module orientation.

MOUNTING OPTIONS

Specifications

MODULE TYPE

| MOUNTING OPTION| POSITION OF CLAMPS* [MM]| TEST LOAD

PUSH / PULL** [PA]

| DESIGN LOAD PUSH / PULL [PA]| SAFETY FACTOR
---|---|---|---|---|---
Q.MAXX-G2| CL1a / CL3**| 250 – 450|

5400 / 2400

|

3600 / 1600

|

1.5

FB1 / FB2| 380
IP1| –
CL1a / CL1b| 0 – 550|

2400 / 2400

|

1600 / 1600

CL2a (with rails) / CL2b (without rails)| 0 – 300
CL4| 0 – 300

CL5

| short side: 0 – 250

long side: 300 – 450

|

4000 / 4000

|

2670 / 2670

The below mounting options are only possible under certain conditions.

MODULE TYPE

|

MOUNTING OPTION

|

POSITION OF CLAMPS* [MM]

| TEST LOAD

PUSH / PULL*** [PA]

| DESIGN LOAD

PUSH / PULL*** [PA]

|

SAFETY FACTOR

---|---|---|---|---|---
Q.MAXX-G2| IP2| –| 2400 / 2200| 1600 / 1470| 1.5
*    Distance between outer edge of module and middle of the clamp.

** Loads according to IEC 61215-2:2016.

*** Test procedure according to IEC 61215-2:2016. Mounting options do not fulfill the requirements of the standards.

ATTENTION

Ä The loads in the table are related to the mechanical stability of the solar modules. The mechanical stability of the mounting system including clamps has to be evaluated by the system supplier. The listed test load values for Q CELLS were determined with the following clamp parameters: clamp width = 40 mm and clamp depth = 10 mm. The system installer is responsible for the determination of location-specific load requirements.

Ä Ensure, that the sub construction does not touch the junction box (even under load). The clamps or insertion profiles etc. must also not touch the glass (even under load).

Ä Ensure, that the junction box’s connection cables do not run between the laminate and the mounting rails.

Ä CL1b: Minimum clearance between frame bottom edge and substructure: ≥ 30 mm, short rails are permissible if they overlap with the module less than 210 mm.

Ä A minimum support depth of 15 mm is required on the backside of the module for IP1, IP2, CL2b, CL3, CL4 and CL5. For the front side of the module for IP1 and IP2, this minimum support depth should be 10 mm.

Ä For CL1, CL2a and CL3 with rails: Ensure that the module frame is fixed directly on the rail of the substructure (no spacer allowed between the module and substructure).

Ä The module bends under loads. Therefore, sharp objects (e.g. screws) must not be mounted near the module backside.

Ä Use M8 corrosion-proof screws and washers (diameter ≥ 15.8 mm or ≥ 0.62 in) for FB1 and FB2 mounting.

ATTENTION

• The loads in the table are related to the mechanical stability of the solar modules. The mechanical stability of the mounting system including clamps has to be evaluated by the system supplier. The listed test load values for Q CELLS were determined with the following clamp parameters: clamp width = 40 mm and clamp depth = 10 mm. The system installer is responsible for the determination of location-specific load requirements.
• Ensure, that the sub construction does not touch the junction box (even under load). The clamps or insertion profiles etc. must also not touch the glass (even under load).
• Ensure, that the junction box’s connection cables do not run between the laminate and the mounting rails.
• CL1b: Minimum clearance between frame bottom edge and substructure: ≥ 30 mm, short rails are permissible if they overlap with the module less than 210 mm.
• A minimum support depth of 15 mm is required on the back side of the module for IP1, IP2, CL2b, CL3, CL4 and CL5. For the front side of the module for IP1 and IP2, this minimum support depth should be 10 mm.
• For CL1, CL2a and CL3 with rails: Ensure that the module frame is fixed directly on the rail of the substructure (no spacer allowed between the module and substructure).
• The module bends under loads. Therefore, sharp objects (e.g. screws) must not be mounted near the module backside.
• Use M8 corrosion-proof screws and washers (diameter ≥ 15.8 mm or ≥ 0.62 in) for FB1 and FB2 mounting.

ELECTRICAL LAYOUT

Module Selection

For detailed key electrical data, please refer to the actual data sheet referring to the relevant Module (available at www.q-cells.com).

• For maximum energy yields, mismatches of specified electric current (IMPP) of more than 5 % should be avoided for all modules connected in series.

Safety Factor

During normal operation, a module may generate a greater current and / or higher voltage than that determined under standardised test conditions. Please use a safety factor of 1.25 for the following:

• Calculating the voltage measurement values (VOC) of components
• Calculating the current measurement values (ISC) of conductors
• Sizing of control systems connected to the outlets of the solar modules
• Please follow the valid national guidelines for the installation of electrical systems.
• Please refer to the latest revision of AS / NZS 5033 (including all relevant amendments) and the Clean Energy Council Guidelines (for Australia).

Series Connection

The connection of modules in series is only permitted up to the maximum system voltage as listed in the applicable datasheet of all the relevant modules to be installed.

1. Take into account all possible operating situations and all relevant technical norms and regulations when designing the system. It has to be ensured that the maximum system voltage, including all necessary safety margins, is not exceeded.
2. Take the voltage limit of the inverter into account when determining the maximum number of modules in the string.

Parallel Connection

Modules may be damaged by the occurrence of reverse currents (caused by module defects, ground leaks, or defective insulation).

• Ensure that the maximum reverse current load capacity indicated in the data-sheet is met.  In order to limit reverse currents that may occur, we recommend using the following safety options:
• parallel-connected strings : Please refer to the latest revision of AS / NZS 5033 (including all relevant amendments) for parallel string overcurrent protection requirements.
• Use overcurrent devices (e.g. fuses) according to the relevant standards in each string. Use gPV-fuses according to IEC 60269-6. Observe the maximum permitted number of strings as indicated in the specifications provided by the respective string fuse manufacturer and the technical guidelines.

NOTE
When installing different product versions, the lowest minimum permitted reverse current load capacity applies.

Inverters

Inverters with or without transformers may be used.

SAFETY AND TRANSPORT

PREPARATION OF INSTALLATION

MODULE INSTALLATION

ELECTRICAL CONNECTION

When disconnecting an electric circuit carrying direct current, electric arcs can occur that may result in life-threatening injuries.

• Do NOT unplug the cable when under load.
• Do NOT connect any exposed cable ends.
• Electrical work may only be performed by qualified and skilled personnel (see page 3).

A solar module generates electrical current and voltage even at a low intensity of illumination. Sparks and electric arcs may result from the separation of a closed circuit. These can result in life-threatening injuries. The danger increases when several modules are connected in series.

• Ä Please be aware of that the entire open circuit voltage is active even at low levels of solar irradiation.
• Please follow the valid national regulations and safety guidelines for the installation of electrical devices and systems.
• Please make sure to take all necessary safety precautions. With module or phase voltages of more than 120 V, the safety extra-low voltage range is exceeded.
• Carry out work on the inverter and the wiring with extreme caution.
• Ensure that the modules are disconnected at the inverter prior to separation.
• Be sure to observe the time intervals specified by the inverter manufacturer after switching off the inverter.
• Make sure that the plugs can not be connected unintentionally.
• Before working on the contacts, check them for safety extra-low voltage.
  
  

CONNECTION OF MODULES

AFTER INSTALLATION

GROUNDING

Protective Grounding

The modules must be grounded in accordance with the local statutory regulations.

FAULTS AND DEFECTS

• Do not attempt to fix any problems yourself (e.g., glass cracks, damaged cables).
• Please contact an installer or Q CELLS Technical Customer Service Department.

DISPOSAL

• Do not disconnect modules by yourself.
• Please contact an installer or Q CELLS Technical Customer Service Department.
• Dispose of modules in accordance with the local disposal regulations.

MAINTENANCE AND CLEANING

Q CELLS solar modules are known for a long operating life and minimal maintenance effort and expense. Dirt and grime are usually washed away by rain. If the module is fully or partially shaded by dirt or debris (e.g., plants, bird droppings), it needs to be cleaned to prevent a loss of performance.

Maintenance

• The PV system has to be inspected regularly by certified personnel:
• The time intervals and extent of the inspection can depend on local circumstances (e.g. salt, ammonia content in the air, high humidity etc.). The customer/operator must inform himself about time intervals and extend of necessary inspections.
• Inspections have to be performed especially after extraordinary events (e.g. storm, hail, high snow loads etc.)
• During the inspections, it has to be checked that the components are secure, undamaged and clean

Cleaning

• Only clean modules that have cooled down.
• Do not carry or wear any electrically conductive parts.
• Never access the installation area alone or without taking adequate security precautions.
• Please commission a trade specialist.
• Remove snow and ice carefully without force (e.g. with a very soft broom).
• Do not scratch off dirt.
• Rinse dirt (dust, leaves, etc.) off with lukewarm water or use, only for the glass surface, an alcohol-based glass cleaner. Do not use abrasive detergents or surfactants for any part of the panel.
• Use a soft cellulose cloth (kitchen roll) or sponge to carefully wipe off stubborn dirt. Do not use microfleece wool or cotton cloths. Isopropyl alcohol (IPA) can be used selectively to remove stubborn dirt and stains within one hour after emergence.
• Please follow the safety guidelines provided by the IPA manufacturer.
• Do not let IPA run down between the module and the frame or into the module edges.

HANWHA Q CELLS AUSTRALIA PTY LTD
Suite 1, Level 1, 15 Blue Street North Sydney, NSW 2060 Australia

References

• Qcells
• Main - Q CELLS Australia

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