Honeywell PK 80109 Micro Switch GK Series Safety Switch Instruction Manual
- June 3, 2024
- Honeywell
Table of Contents
PK 80109 Micro Switch GK Series Safety Switch
Instruction Manual
Installation Instructions for the Dual Entry Key Operated Safety Interlock Switch (GK Series)
PK 80109 Micro Switch GK Series Safety Switch
WARNING
IMPROPER INSTALLATION
- Consult with local safety agencies and their requirements when designing a machine-control link, interface and all control elements that affect safety.
- Strictly adhere to all installation instructions.
Failure to comply with these instructions could result in death or serious injury.
MOUNT, WIRE, SEAL AND TEST SWITCH
WARNING
IMPROPER OPERATION
- Ensure key travels to the given minimum insertion distance to ensure switch contact transfer.
- Ensure key travels to maximum extraction distance to ensure correct operation of the positive break mechanism.
- Do not exceed 100 N [22.4 lb] actuation force.
- Do not use the key as a stop for the door.
Failure to comply with these instructions could result in death or serious injury.
-
Refer to:
• Page 6 for wiring configurations and switch mounting dimensions.
• Page 7 for specifications.
• Pages 8-10 for key mounting dimensions. -
Rotate head (if desired):
• Using the TORX® tamper resistant bit (included), loosen tamper-proof screws and remove head.
• Rotate head to desired position (90° increments), ensuring seal remains in correct position while reassembling head.
• Torque tamper-proof screws 1,36 Nm to 1,80 Nm [12 in-lb to 16 in-lb]. -
Ensure proper clearance for switch and key at mounting location.
-
Align switch and key together before mounting.
-
Mount switch and key:
• Torque switch to mounting surface: 4,9 Nm to 5,9 Nm [43 in-lb to 52 in-lb] using M5 or #10 screws.
• Torque key to mounting surface: 4-2,8 Nm [21 in-lb to 25 in-lb] using M5 or10 screws.
-
Refer to circuit diagram on switch housing. Diagram depicts safety switch when key is inserted.
-
Remove tamper-proof screws on cover plate.
-
Connect stranded wire (0,75 mm² to 2,5 mm², 18-14 AWG) or solid wire (0,75 mm² to 1,5 mm², 18-16 AWG) to connector terminals (use 90 °C wire when ambient temperature is over 75 °C):
• Torque connector to secure cable to switch enclosure (if required): 1,8 Nm to 2,2 Nm [16 in-lb to 19 in-lb].
• Torque switch terminal screws: 0,8 Nm to 1,0 Nm [7 in-lb to 9 in-lb] M3.
• Torque ground screw: 0,8 Nm to 1,0 Nm [7 in-lb to 9 in-lb] M3. -
Seal conduit opening according to instructions in PK 80112.
-
Reassemble cover plate, and torque cover screws to 0,5 Nm [4.4 in-lb].
-
Plug unused key entry window with snap fit cover (included).
-
Perform functional tests:
• Open and close protective guard several times to ensure key slides easily into switch head.
• Open and close protective guard several times to ensure switch contacts transfer (change state) in each state.
• Ensure the normally closed contacts open when protective guard is open.
• Ensure hazardous motion does not start when protective guard is open.
LED 1 = Green (power on)
LED 2 = Yellow (output status)
A = Terminal
B = Red wire
C = Black wire
L = Load
Designation and
Utilization Category| Rated Operational Current Ie (A) at Rated
Operational Voltage Ue (V)
---|---
| 24 V| 120 V| 240 V| 380 V| 480 V| 500 V| 600 V
AC15| A300| —| 6:00 AM| 3:00 AM| —| —| —| —
AC15| A600| —| 6:00 AM| 3:00 AM| 1,9 A| 1,5 A| 1,4 A| 1,2 A
DC13| Q300| 2,8 A| 0,55 A| 0,27 A| —| —| —| —
Rated thermal current (Ith)| 10:00 AM| Sealing| IP67; NEMA 1, 4, 12, 13
Rated impulse withstand (Uimp)| 2500 V| Pollution degree| 3
Rated insulation voltage (Ui)| 300 V, 600 V| Operating temperature range| -25
°C to 80 °C [-13 °F to 185 °F]
Short-circuit protective device
(type/maximum rating)| Class J fuse (10 A/600 V)| Mechanical life| 1,000,000
operations
Conditional short-circuit current| 1000 A| —| —|
Complies with:
• Low Voltage Directive 73/23/EEC, as amended by directive 93/68/EEC.
• Machinery Directive 98/37/EEC only as the directives relate to the
components being used in a safety function.
• IEC/EN60947-1, IEC/EN60947-5-1.
MCTF (Mechanical Life): > 1,000,000 cycles with single-sided confidence limit
of 95%
MCTF (Electrical Life): 63,750 cycles
Highest SIL Capability: SIL3 (HFT:1), IEC 61508-2: 2010
Proof Test Interval : 1 Year
Designation and utilization category
Rated operational current Ie (A) at rated operational voltage Ue (V)
Rated thermal current (Ith)
Rated impulse withstand (Uimp)
Rated insulation voltage (Ui)
Short-circuit protective device (type/maximum rating)
Conditional short-circuit current
Sealing
Pollution degree
Operating temperature range
Mechanical life
Operations
`Complies with:
• Low Voltage Directive 73/23/EEC, as amended by directive 93/68/EEC.
• Machinery Directive 98/37/EEC only as the directives relate to the
components being used in a safety function.
• IEC/EN60947-1, IEC/EN60947-5-1.
MCTF (Mechanical Life): > 1,000,000 cycles with single-sided confidence limit
of 95%
MCTF (Electrical Life): 63,750 cycles
Highest SIL Capability: SIL3 (HFT:1), IEC 61508-2: 2010
Proof Test Interval : 1 Year
- Minimum insertion distance
- Maximum insertion distance
- Minimum swing radius
- Swing adjustment screw
- Minimum insertion distance
- Maximum insertion distance
- Minimum swing radius
- Swing adjustment screw
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective
materials and faulty workmanship.
Contact your local sales office for warranty information. If warranted goods
are returned to Honeywell during the period of coverage, Honeywell will repair
or replace without charge those items it finds defective. The foregoing is
Buyer’s sole remedy and is in lieu of all other warranties, expressed or
implied, including those of merchantability and fitness for a particular
purpose.
Specifications may change without notice. The information we supply is
believed to be accurate and reliable as of this printing. However, we assume
no responsibility for its use.
While we provide application assistance personally, through our literature and
the Honeywell web site, it is up to the customer to determine the suitability
of the product in the application.
1-800-537-6945 USA
+49 (0) 69 8064 444 Germany
FAX: 1-815-235-6545 USA
1-800-737-3360 Canada
+44 (0) 161 251 4079 UK
info.sc@honeywell.com
1-815-235-6847 International
+33 (0) 4 76 41 7200 France
Sensing and Productivity Solutions Honeywell
1985 Douglas Drive North
Golden Valley, Minnesota 55422
honeywell.com
PK80109-10-ML IL50 GLO Printed in USA
October 2015
© 2015 Honeywell International Inc. All rights reserved.
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