Frymaster 8196194 Heated Landing Zone HLZ Instruction Manual

8196194 Heated Landing Zone HLZ

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Specifications

• Product: Heated Landing Zone (HLZ)
• Manufacturer: Frymaster, L.L.C.
• Address: P.O. Box 51000, Shreveport, Louisiana 71135-1000
• Phone: 1(318)865-1711, 1 (800) 24 FRYER

Product Usage Instructions

1. Safety Precautions

For your safety, do not store or use gasoline or other flammable
vapors near this appliance. Follow proper installation guidelines
to ensure safe operation.

2. Installation

Follow the HLZ Installation/Setup instructions provided in the
manual. Ensure compliance with local electrical codes or national
standards for electrical installations.

3. Operation

Plug the appliance into a properly grounded three-prong outlet.
Do not remove the grounding prong. The appliance is intended for
indoor use only. Do not use water jets for cleaning.

4. Computer Operation and Programming

Refer to the manual for instructions on programming temperature
settings and operating the computer interface. Follow guidelines to
change display units from Fahrenheit to Celsius if needed.

5. Operator Troubleshooting

If you encounter issues with the equipment, refer to the
troubleshooting section of the manual for guidance on resolving
common problems.

FAQ

Q: Can the HLZ be used outdoors?

A: No, the HLZ is intended for indoor use only and is not
suitable for outdoor environments.

Q: How should I clean the HLZ?

A: Do not use water jets to clean the equipment as it may cause
damage and void warranties. Refer to the cleaning instructions
provided in the manual.

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OPERATOR’S MANUAL HEATED LANDING ZONE (HLZ)
This equipment chapter is to be inserted in the Equipment Manual.
MANUFACTURED BY FRYMASTER, L.L.C. P.O. BOX 51000
SHREVEPORT, LOUISIANA 71135-1000 PHONE 1(318)865-1711 1 (800) 24 FRYER

TABLE OF CONTENTS

1. WARRANTY INFORMATION

………………………………………………………………………1

1.1 Warranty Provisions – Heated Landing Zone

……………………………………………..1

1.2 Parts Return

……………………………………………………………………………….1

1.3 Warranty Exclusions

………………………………………………………………………………1

2. PARTS ORDERING AND SERVICE INFORMATION

……………………………2

2.1 Ordering Parts

……………………………………………………………………………2

2.2 Service Information

……………………………………………………………………….2

3. INSTALLATION AND OPERATION

…………………………………………………..3

3.1 HLZ Installation/Setup ……………………………………………………………………..3

3.2 HLZ Operation …………………………………………………………………………………………3

4. HLZ MODEL/COMPONENT IDENTIFICATION /

……………………………………..4

5. COMPUTER OPERATION AND PROGRAMMING

…………………………………5

5.1 Programming Temperature

………………………………………………………………5

5.2 Computer Operation

………………………………………………………………………..6

5.2 Fahrenheit to Celsius Display Change

………………………………………7

6. OPERATOR TROUBLESHOOTING

…………………………………………………………8

Printed in the United States

Frymaster L.L.C., 8700 Line Avenue 71108 318-865-1711 FAX 318-862-2394 Service Hotline 1-800-24-FRYER

819-6194 (04/05)

• 8196194*

OPERATOR’S MANUAL HEATED LANDING ZONE (HLZ)

THIS OPERATOR’S MANUAL SUPERCEDES ALL PREVIOUS EDITIONS OF THE HLZ

OPERATOR’S MANUAL.

HLZ

FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND NEAR THIS OR ANY OTHER APPLIANCE.

DANGER Safe and satisfactory operation of your equipment depends on its proper installation.
Installation must conform to local codes or, in the absence of local codes, with the latest edition of your national electrical code, i.e. National Electrical Code, NFPA 70 (USA);
Canadian Electrical Code Part 1, CSA-C22.1; or European Community standards (CE).
If this appliance is equipped with a three-prong grounding plug for your protection against electrical shock, it must be plugged directly into a properly grounded three-prong outlet. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS UNIT!

THIS APPLIANCE IS INTENDED FOR INDOOR USE ONLY. IT IS NOT SUITABLE FOR OUTDOOR USE.

DO NOT USE WATER JETS TO CLEAN THIS EQUIPMENT. THE EQUIPMENT WILL BE DESTROYED AND ALL WARRANTIES VOIDED

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS/LIQUIDS NEAR ANY

COOKING APPLIANCE

.

HAZARD COMMUNICATION STANDARD, (HCS) – THE PROCEDURES IN THIS MANUAL

INCLUDE THE USE OF CHEMICAL PRODUCTS. THESE CHEMICAL PRODUCTS WILL BE

PRINTED IN BOLD FACE, FOLLOWED BY THE ABBREVIATION (HCS) IN THE TEXT PORTION

OF THE PROCEDURE. SEE THE HAZARD COMMUNICATION STANDARD (HCS) MANUAL FOR

THE APPROPRIATE MATERIAL SAFETY DATA SHEET (MSDS). HCS

HCS

MSDS

.
ii

HEATED LANDING ZONE CHAPTER 1: WARRANTY INFORMATION

The Frymaster Corporation makes the following limited warranties to the original purchaser only for this equipment and

its replacement parts

:

1.1 Warranty Provisions ­ Heated Landing Zone (HLZ)

A. The Frymaster Corporation warrants all components against defects in material and workmanship for a period of 1

year

1

.

B. All parts, with the exception of fuses, are warranted for 1 year after installation date of cabinet

1

.

C. If any parts, except fuses, become defective during the first year after installation date, Frymaster will also pay

straight-time labor costs to replace the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way)

1

160

80

.

1.2 Parts Return

All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for

credit. After 60 days, no credit will be allowed

60

60

1.3 Warranty Exclusions
This warranty does not cover equipment that has been damaged due to misuse, abuse, alteration, or accident such as :

· improper or unauthorized repair

;

· failure to follow proper installation instructions and/or scheduled maintenance procedures as prescribed in your MRC

cards

MRC

;

· improper maintenance

;

· damage in shipment

;

· abnormal use

;

· removal, alteration, or obliteration of the rating plate

;

This warranty also does not cover

:

· transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel time over two (2)hours 160

80

2

;

· overtime or holiday charges

;

· consequential damages (the cost of repairing or replacing other property which is damaged), loss of time, profits, use

or any other incidental damages of any kind

.

There are no implied warranties or merchantability or fitness for any particular use or purpose

.

For international warranty, the above procedures apply, except that the customer is responsible for freight and duty

charges

.

1

HEATED LANDING ZONE CHAPTER 2: PARTS/SERVICE INFORMATION /

2.1 Ordering Parts

Parts orders may be placed directly with your local Frymaster Factory Authorized Service Center (FASC)/distributor. A list of

Frymaster FASCs/distributors was included with the unit when shipped. If you do not have access to this list, please contact

the Frymaster Service Department at 1-800-24- FRYER or 1-318-865-1711.

Frymaster

Frymaster

1-800-24- FRYER 1-318-865-171 Frymaster

To speed up your order, the following information is required

:

Model Number _____

Serial Number

Voltage __

Item Part Number

Quantity Needed

2.2 Service Information

Service may be obtained by contacting your local Frymaster Authorized Service Center/Distributor. Service information may be obtained by calling the Frymaster Service Department. The following information will be needed in order to assist you

quickly and efficiently

Frymaster

Frymaster

:

Model Number _____

Serial Number

Nature of the Problem

Additional information (i.e. cooking environment, time of day) may be helpful in solving your service problem. Contact your service technician.
.
RETAIN AND STORE THIS MANUAL IN THE EQUIPMENT MANUAL FOR FUTURE USE.

2

HEATED LANDING ZONE CHAPTER 3: INSTALLATION AND OPERATION

The Heated Landing Zone or HLZ is designed to hold assembled sandwiches. By circulating heated air evenly across the open staging area, the Heated Landing Zone keeps sandwiches hot without drying or cooking. The Heated Landing

Zone meets all McDonald’s standards for safety, efficiency, food safety, and cleanliness. HLZ

HLZ

HLZ

3.1 HLZ Installation/Setup

Upon arrival, inspect the HLZ for concealed damage. Immediately report any damage to the delivering freight company.

Claims must be filed within 15 days after receipt of the unit. Make sure that the unit is placed on an even surface and

that the area surrounding the HLZ is free of clutter that would interfere with airflow.

15

HLZ

Install Optional Burger Bumper (Units Built Before 10/98)

10/98

The burger bumper may be placed on either side of the HLZ to prevent

pass through of product. Burger bumpers are provided by the kitchen

equipment supplier. See Figure 1.

HLZ

Install Filter Screen (Units Built After 10/98) 10/98
The filter screen is design to prevent debris from entering the computer Cowl Assembly and clogging the blower assembly. Simply fit the part on to the vent opening of the computer cowl assembly. The filter screen will snap into position. If equipped with an optional holding screw, tighten screw to pull the filter screen snug into position.

Power Requirements Voltage ­ 208 VAC and 240 VAC models are available 208VAC 240VAC Frequency ­ 60 Hz -60HZ Single phase 20 amp service 20

3.2 HLZ Operation

1. Plug the unit into the power source.

2. See Chapter 5, Computer Operation and Programming, for proper

computer setup and operation.

3. Place product in the HLZ in accordance with the restaurant’s

established procedures.

4. When closing the store, remove all product from the HLZ and perform

daily preventive maintenance in accordance with the MRC. Turn the

computer OFF.

MRC

DANGER If the 240 VAC model is operated on 208 VAC, the unit will heat slowly and may not reach maximum temperature. If the 208 VAC model is operated on 240 VAC, component damage is likely. To ensure proper operation, the power source should match the voltage on the rating plate on the bottom 240VAC
208VAC
208VAC 240VAC

THIS APPLIANCE IS EQUIPPED WITH A GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK

HAZARD AND MUST BE PLUGGED INTO A PROPERLY GROUNDED RECEPTACLE. DO NOT CUT OR

REMOVE THE GROUNDING PRONG FROM THIS PLUG.

1

3

HEATED LANDING ZONE CHAPTER 4: HLZ MODEL/COMPONENT IDENTIFICATION
/ HLZ
4

HEATED LANDING ZONE CHAPTER 5: COMPUTER OPERATION AND PROGRAMMING

HLZ Computer.

5.1 Programming Temperatures

You are able to program the setpoint temperature of both the air heater and the heater plate via the computer interface.

The heater plate factory default is set to the McDonald’s standard of 160°F. The air heater factory default is set to the

McDonald’s standard of 220°F. If the factory default temperature settings are acceptable, skip to Section 7.2, Page 6.

160°F

220°F

7.2 6

Ensure that the HLZ computer is OFF (nothing in the display). Press , then enter 1, 2, 3, 3. Use the numerals in the

upper right-hand corner of each key. HLZ

OFF

1233

The display will read SET and the LEDs on both the Heater Plate button (1) and the Air Heater button (4) will light (see

previous diagram, HLZ Computer). Press the button that corresponds to the heater you wish to program. SET

1

4 LED

HLZ

Press the UP and DOWN arrow keys to achieve the desired set-point temperature, then press the button once. Both

heater LEDs will light

.

When both heaters are programmed, press again to store the programmed setpoints and exit the programming

mode OR press either of the buttons (1 or 4) to change the setpoint temperature for a heater. Program as

previously described.

1

4

5

HEATED LANDING ZONE CHAPTER 5: COMPUTER OPERATION AND PROGRAMMING

5.2 Operation

1. Press the power button, turning the HLZ on (the display will light and cycle through an initialization sequence). The

display will read -LO- until the air heater and heater plate are within 15°F of setpoint. It will take approximately 10

minutes for the HLZ to achieve operating temperature.

HLZ

-LO-

15°F

HLZ

10

NOTE: A small LED will light in the display when the heater plate or air heater is energized. LED

Press to turn on the computer. The display will read -LO- until both heaters are within 15° F of setpoint.
15°F

-LO-

2. When the HLZ is ready for operation, the display reads R E d y (ready). Place product in the HLZ in accordance with

the restaurant’s established procedures HLZ

Redy(ready)

NOTE: To check the actual temperature of a heater, press the corresponding Temperature button once. To check the setpoint temperature of a heater, press the button twice (an indicator will light when the setpoint is displayed).

6

HEATED LANDING ZONE CHAPTER 5: COMPUTER OPERATION AND PROGRAMMING

5.3 Switching Between Fahrenheit and Celsius Temperature Scales

Follow these steps to switch between Fahrenheit and Celsius temperature displays (refer to diagram, HLZ Computer, on

Page 5-1)

5-1HLZ

:

1. Unplug unit from power supply

.

2. Press and hold either temperature bulb button

.

3. Plug unit back into power supply with button depressed

.

4. S T O R will be shown in the display STOR.

5. Release the temperature button

.

6. Press the power button

.

Now, the unit will display the temperature in Celsius rather than Fahrenheit

.

7

HEATED LANDING ZONE CHAPTER 6: OPERATOR TROUBLESHOOTING

Symptom
No computer display; no flow from air tower

No flow from air tower

After 20 minutes of operation computer display

shows PROB 20

PROB

After 20 minutes of operation computer display

shows HI 20

HI

After 20 minutes of operation computer display

shows LO 20

LO

Possible Cause
No power Circuit breaker out Low voltage Bad fuse Bad transformer Hi-limit out
Bad latching relay

RTD probe has failed. Isolate failed component by checking temperature of air and heater plate with the temperature display keys on the computer. The plate temperature should be within ± 15°F of setpoint. The air heat should be within ± 25°F of setpoint. If both temperatures are good, the
computer is likely bad.

± 15°

±

25°F

Plate heater, plate heater relay or RTD are faulty. RTD

Air heater, air heater relay or RTD are faulty RTD

8

THIS PAGE INTENTIONALLY LEFT BLANK

Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE 1-800-551-8633

819-6194 MAR 2005

Planned Maintenance System: Maintenance Requirement Card (MRC)
Pictures and additional Information : Corresponding Chapter of Equipment Manual

Heated Landing Zone (HLZ)
Frymaster L.L.C.
Precaution
HAZARD COMMUNICATION STANDARD (HCS) ­ The procedure(s) in this manual include the use of chemical products. These chemical products will be highlighted with italic letters followed by the abbreviation (HCS). See Hazard Communication Standard(HCS) manual for the appropriate Material Safety Data Sheet(s) (HCS).(HCS)

When Daily and as needed. Tools McD® All Purpose Super Concentrate (A.P.C.) (HCS); Stainless steel pan filled with lukewarm water.
When Monthly. Tools McD® All Purpose Super Concentrate (A.P.C.)(HCS), A.P.C. (H.C.S) ,stainless steel pan filled with lukewarm water, nylon pot brush, clean sanitized towel.

Heated Landing Zone Cleaning HZA
Note: Do not use McD Sink Sanitizer (HCS) to clean the stainless steel surfaces of the Heated Landing Zone. (HCS) HLZ
Note: DO NOT use any other tool or medium to clean the Heated Landing Zone than what is prescribed in this maintenance guide. Wire brushes, abrasive pads, or metal scrapers will permanently damage heated surfaces. HLZ HLZ
DO NOT use any other cleaner than McD A.P.C. (HCS). Using other compounds may result in damage to control components. A.P.C.
1. At the end of the operating day, turn the computer to the OFF position.
2. Let the unit cool. 3. Use a wet, clean/sanitized cloth to clean the heated surfaces of the unit. A
nylon pot brush may be used for hard to remove stains or food items. 4. Wipe clean all stainless steel surfaces with another clean, sanitized towel that has been soaked in McD A.P.C. (HCS) solution. McD A.P.C.
Heated Landing Zone Filter Screen Cleaning
1. Remove filter screen. 2. Use a wet, clean/sanitized cloth to clean the filter screen. A nylon pot brush
may be used for hard to remove stains or food items 3. Dry filter screen with a clean, sanitized cloth and reinstall on the heated landing zone unit. HLZ

When Semi-annually . Tools Atkins Digital Thermometer with appropriate patch cord. Atkins

Heated Landing Zone Temperature Calibration
1. Ensure the Heated Landing Zone is clean. HLZ 2. Twenty minutes after the unit has been turned on and the heaters have
achieved operating temperature ( appears in the display), plug the digital thermometer into the receptacle that corresponds to the heater you wish to measure. The plugs are marked “AIR” and “PLATE” for easy identification. Allow 3 minutes for the thermometer to stabilize. 20 “Air””PLATE()”, 3. Read the temperature on the thermometer. The temperature read from the thermometer should be within ± 15 degrees F for the air heater or ± 10 degrees F for the heater plate of the temperature as read by the computer. Press the heater temperature switch once to get the actual temperature reading. See the Equipment Manual for computer switch identification. ± 15F ± 10F 4. Call your local Factory Authorized Service Center if any heater is out of tolerance.

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