FRYMASTER FE155 Triton Electric Rethermalizer Instruction Manual
- June 5, 2024
- FRYMASTER
Table of Contents
Triton™ Electric
FE155 Rethermalizer
Installation and Operation Manual 24-Hour Service
Hotline 1-800-551-8633
www.frymaster.com
Email: service@frymaster.com
PRINTED IN THE USA
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
NOTICE
This appliance is intended for professional use only and is to be operated by
qualified personnel only. A Factory Authorized Servicer (FAS) or other
qualified professional should perform installation, maintenance, and repairs.
Installation, maintenance, or repairs by unqualified personnel may void the
manufacturer’s warranty.
NOTICE
Drawings and photos used in this manual are intended to illustrate
operational, cleaning, and technical procedures and may not conform to onsite
management operational procedures.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER
DEAN FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART
PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE
CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL
CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS
AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY
THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO
THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN
UNAUTHORIZED SERVICER.
DANGER
Improper installation, adjustment, maintenance, or service, and unauthorized
alterations or modifications can cause property damage, injury, or death. Read
the installation, operating, and service instructions thoroughly before
installing or servicing this equipment.
DANGER
Adequate means must be provided to limit the movement of this appliance.
Single fryers equipped with legs must be stabilized by installing anchor
straps. All fryers equipped with casters must be stabilized by installing
restraining chains.
DANGER
The front ledge of the unit is not a step. Do not stand on the thermalized.
Serious injury can result from slips or contact with the hot water.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other cooking appliance.
WARNING
No structural material on the fryer should be altered or removed to
accommodate the placement of the fryer under a hood. Questions? Call the
Frymaster Service Hotline at
1-800-551-8633.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The
strip is present to seal the joint between the fry pot. Banging fry baskets on
the strip to dislodge shortening will distort the strip, adversely affecting
its fit. It is designed for a tight fit and should only be removed for
cleaning.
IMPORTANT
The safe and satisfactory operation of Frymaster equipment depends upon its
proper installation. Installation MUST conform with local codes, or in the
absence of local codes, to European Community (CE) Standards.
COMPUTERS FCC
This device complies with Part 15 of the FCC rules. Operation is subject to
the following two conditions:
- This device may not cause harmful interference, and
- This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise
emissions as set out by the ICES-003 standard of the Canadian Department of
Communications. DANGER
THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE
CANCER AND/OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
Operation, installation, and servicing of this product could expose you to
airborne particles of glasswool or ceramic fibers, crystalline silica, and/or
carbon monoxide. Inhalation of airborne particles of glasswool or ceramic
fibers is known to the State of California to cause cancer. Inhalation of
carbon monoxide is known to the State of California to cause birth defects or
other reproductive harm.
NOTICE
The Commonwealth of Massachusetts requires any and all gas products and/or
electrical products attached to a water supply to be installed by a licensed
plumber or pipe fitter.
DANGER
Do not use a water jet to clean this appliance.
WARING
Raise the lid slowly. Trapped steam may escape from beneath the lid.
NOTICE
All units shipped without factory-supplied cords and plug assemblies must be
hardwired using a flexible conduit to the terminal block located on the rear
of the unit. These units should be wired to NEC specifications. Hardwired
units must include the installation of restraint devices.
DANGER
Adequate means must be provided to limit the movement of this appliance
without depending on or transmitting stress to the electrical conduit. A
restraint kit is provided with the fryer. If the restraint kit is missing
contact your local Frymaster Authorized Servicer (FAS) for part number
810-3574.
NOTICE
If this equipment is wired directly into the electrical power supply, a means
for disconnection from the supply having a contact separation of at least 3 mm
in all poles must be incorporated into the fixed wiring.
NOTICE
This equipment must be positioned so that the plug is accessible unless other
means for disconnection from the power supply (e.g., a circuit breaker) are
provided.
NOTICE
If the electrical power supply cord is damaged, it must be replaced by a
Factory Authorized Servicer technician or a similarly qualified person in
order to avoid a hazard.
NOTICE
If this appliance is permanently connected to fixed wiring, it must be
connected by means of copper wires having a temperature rating of not less
than 167°F (75°C).
CHAPTER 1: Introduction
1.1 Parts Ordering and Service Information
In order to assist you as quickly as possible, the Frymaster Authorized
Servicer (FAS) or Service Department representative requires certain
information about your equipment. Most of this information is printed on a
data plate affixed to the inside of the door.
Parts orders may be placed directly with your local FAS or distributor. A list
of Frymaster Factory Authorized Servicers (FASs) is located on the Frymaster
website at www.frymaster.com/service.
If you do not have access to this list, contact the Frymaster Technical
Service Department at 1-800551-8633 or
1-318-865-1711.
When ordering parts, the following information is required:
Model Number:…………………………………………..
Serial Number:……………………………………………
Voltage:………………………………………………………
Item Part Number:…………………………………….
Quantity Needed:………………………………………
Service information may be obtained by contacting your local FAS/Distributor. Information may also be obtained by calling the Frymaster Technical Service Department at 1-800-551-8633 or 1-318-865-1711. When requesting service, please have the following information ready:
Model Number:……………………………………..
Serial Number:………………………………………
Voltage:…………………………………………………
In addition to the model number, serial number, and voltage, please be prepared to describe the nature of the problem and have ready any other information that you think may be helpful in solving your problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual
thoroughly.
Throughout this manual, you will find safety notations enclosed in double-
bordered boxes similar to the ones illustrated below and on the following
page.
**CAUTION
CAUTION boxes contain information about actions or conditions that may
cause or result in a malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may
cause or result in damage to your system, and which may cause your system to
malfunction.
DANGER
DANGER** boxes contain information about actions or conditions that may
cause or result in injury to personnel, and which may cause damage to your
system and/or cause your system to malfunction.
1.3 Equipment Description
The FE155 Series is specifically designed to rethermalize meats, sauces, and
other vacuum packaged foods at a safe temperature range.
The system features a controller and an easy-to-clean vat. Each unit can
rethermalize up to 30 lbs. (13.6 kg) of food an hour.
The cookpot is safeguarded against boil-over by a standpipe overflow drain,
and comes with a 1” cookpot drain for fast, clog-free emptying. The unit has a
rethermalizing/cooking area of 14.25” x 19” (362mm x 482mm) and holds 16.5
gallons (62 liters) of water.
1.4 European Community (CE) Specific Information
The European Community (CE) has established certain specific standards
regarding the equipment of this type. Whenever a difference exists between CE
and non-CE standards, the information or instructions concerned are identified
with a shadowed box like the one at the right.
1.5 Installation, Operating, and Service Personnel
Operating information for Frymaster equipment has been prepared for use by
qualified and/or authorized personnel only, as defined in Section 1.6.
All installation and service on Frymaster equipment must be performed by
qualified, certified, licensed, and or/authorized installation or service
personnel, as defined in Section 1.5.
1.6 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operating personnel are those who have carefully read the
information in this manual and have familiarized themselves with the equipment
functions, or who have had previous experience with the operation of the
equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel is individuals, firms, corporations, or
companies that, either in person or through a representative, are engaged in
and are responsible for the installation of electrical appliances. Qualified
personnel must be experienced in such work, be familiar with all electrical
precautions involved, and have complied with all requirements of applicable
national and local codes.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those that are familiar with Frymaster
equipment and who have been authorized by Frymaster to perform service on
Frymaster equipment. All authorized service personnel are required to be
equipped with a complete set of service and parts manuals and to stock a
prescribed minimum amount of Frymaster equipment parts.
A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the
Frymaster website at
www.frymaster.com/service. Failure to use
qualified service personnel will void the Frymaster warranty on your
equipment.
1.7 Shipping Damage Claim Procedure
Your Frymaster equipment was carefully inspected and packed before leaving the
factory. The transportation company assumes full responsibility for safe
delivery upon acceptance of the equipment for transport.
What to do if your equipment arrives damaged:
- File a claim for damages immediately, regardless of the extent of damages.
- Inspect for and record all visible loss or damage and ensure that this information is noted on the freight bill or express receipt and is signed by the person making the delivery.
- Concealed loss or damage that was unnoticed until the equipment was unpacked should be recorded and reported to the freight company or carrier immediately upon discovery. A concealed damage claim must be submitted within 15 days of the date of delivery. Ensure that the shipping container is retained for inspection.
FRYMASTER DOES NOT ASSUME RESPONSIBILITY
FOR DAMAGE OR LOSS INCURRED IN TRANSIT.
CHAPTER 2: Installation Instructions
2.1 General Installation Requirements
PROPER INSTALLATION IS ESSENTIAL FOR THE EFFICIENT, TROUBLE-FREE OPERATION
OF YOUR THERMALIZED. ANY UNAUTHORIZED ALTERATIONS MADE TO THIS EQUIPMENT WILL
VOID THE FRYMASTER WARRANTY.
Upon arrival, inspect the equipment carefully for visible or concealed damage. Report any damage found immediately (see Shipping Damage Claim Procedure in Chapter 1).
NATIONAL CODE REQUIREMENTS
This equipment is to be installed in compliance with the Basic Plumbing
Code of the Building Officials and Code Administrators International, Inc.
(BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug
Administration.
AUSTRALIAN REQUIREMENTS
To be installed in accordance with AS 5601, local authority, gas, electricity,
and any other relevant statutory regulations.
NOTICE: The Commonwealth of Massachusetts requires any and all products
connected to the gas or water system to be installed by a licensed plumber or
pipe fitter.
ELECTRICAL GROUNDING REQUIREMENTS
All electrically operated appliances must be grounded in accordance with all
applicable national and local codes, and, where applicable, CE codes. All
units (cord connected or permanently connected) should be connected to a
grounded power supply system. A wiring diagram is located on the inside of the
unit door. Refer to the rating plate on the inside of the door for proper
voltages.
FCC COMPLIANCE
The user is cautioned that any changes or modifications to Frymaster computers
not expressly approved by the party responsible for compliance could void the
user’s authority to operate the equipment. Frymaster computers have been
tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. While these devices are verified as
Class A devices, they have been shown to meet the Class B limits. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of the equipment in a
residential area is likely to cause harmful
interference in which case the user will be required to correct the
interference at his own expense.
If necessary, the user should consult the dealer or an experienced radio and
television technician for additional suggestions.
The user may find the booklet “How to Identify and Resolve Radio-TV Interference Problems” helpful. It is prepared by the Federal Communications Commission and is available from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
2.2 Caster/Leg Installation
Depending upon the specific configuration ordered, your unit might have been
shipped without installed casters or legs. If casters or legs are installed,
you may skip this section and proceed to Section 2.3, Pre-Connection
Preparations.
If your unit requires the installation of casters or legs, install them in
accordance with the instructions included in your accessory package.
NOTE: Use only the casters or legs provided by Frymaster for this
equipment.
When the thermalized is leveled in its final position, install the restraints provided with the unit to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection. Install the restraints in accordance with the provided instructions (see illustration below). If the restraints are disconnected for service or other reasons, they must be reconnected before the unit is used.
DANGER
Adequate means must be provided to limit the movement of this appliance
without depending on or transmitting stress to the electrical conduit. A
restraint kit is provided with the fryer. If the restraint kit is missing
contact your local Frymaster Authorized Service Agency (ASA) for part number
810-3574.
2.3 Pre-Connection Preparations
After the unit has been positioned in the area where it will be used, ensure
the following have been accomplished before connecting the unit to the
electrical power source:
- This equipment must be stabilized by installing restraining chains on units equipped with casters or anchor straps on units equipped with legs. Follow the instructions shipped with the castors/legs to properly install the chains or straps.
- Level units are equipped with legs by screwing the legs out approximately one inch, then adjusting them so that the unit is level. For units equipped with casters, there are no built-in leveling devices. The floor where the unit is to be installed must be level.
- If so equipped, connect the water hose(s) to the fitting(s) at the rear of the unit and connect the unit to the water supply.
**DANGER
Do not use a water jet to clean this appliance.
CAUTION
Incoming water pressure for all units should be approximately 40 PSI (2.8
kg/cm²) (275.79 kPa).
DANGER
The maximum allowable incoming water pressure for all units is 80 PSI (5.6
kg/cm²)(551.6 kPa).
The maximum allowable incoming water temperature for all units is 140ºF
(60ºC).
WARNING**
To prevent back flushing, the connection piping should be installed with a
vacuum breaker or means of providing an air gap 1” (2.54 cm) above the cookpot
rim.
NOTE: On units equipped with water hoses, the hoses come with a quick- disconnect coupling. The quick disconnect may be attached to the unit or to the water supply line, or it may be left off entirely, whichever you prefer. If the unit is to be moved frequently (for cleaning or preventive maintenance), Frymaster recommends installing flexible water lines. If the cooker is hard plumbed and then moved, the connections may loosen and eventually cause leaks. Whichever option is chosen, Teflon thread-seal tape, Loctite™ PST56765 or equivalent thread sealer must be used when installing the fittings.
NOTE: Depending on the specific model ordered, either hot {max 140°F
(60°C}) or cold water or both, may be connected to the unit. If available,
connecting hot water will minimize the time required to bring the unit to
operating temperature when filling with fresh water.
6. Connect the desired drain plumbing to the drain valve. NOTE: Ensure
drain plumbing is connected in accordance with local codes. Wastewater from
the water bath unit should not be discharged directly below the appliance.
Rising steam can harm the cabinet and the electrical components.
2.4 Connecting to the Electrical Supply
DANGER
This unit must be connected to the voltage and phase specified on the rating
and serial number plate located on the inside of the equipment door. To
determine the appropriate wire size, refer to the POWER REQUIREMENTS chart
at the bottom of this page.
- If the unit is not equipped with an installed power cord, open the door and remove the contactor box cover. Position the unit to gain access to the rear and remove the lower back panel.
- Install a CE-approved harmonized cord rated for a minimum of 32 amps at 415 VAC minimum with 5 wires, including a neutral and ground. It must be oil and water-resistant. Make the connections in accordance with the wiring diagram below.
- Install the supplied strain relief, Oflex SKZ21 (8071210), which has a wide range of 15 to 23 mm, and replace the lower back panel and contactor box cover.
- Install a CE-approved plug rated for a minimum of 32 amps at 415 VAC. It must be a 3-phase, 5-wire type with neutral and ground and be oil and water-resistant.
Power Requirements
Use copper wire ONLY, suitable for at least 170°F (75°C)
ELECTRIC COOKER MODEL FE155
Volts| Phase| kW| Amps (per leg)| Minimum Wire Size
208| Single| 8| 39.| 8
220| Single| 9| 41.| 8
208| 3| 8| 22.| 10
220| 3| 9| 24.| 10
240| Single| 11.| 45.| 6
440| Single| 9| 21.| 10
240| 3| 11.| 26.| 10
440| 3| 9| 12.| 12
480| Single| 11.| 22.| 10
480| 3| 11.| 13.| 12
CE Power Requirements
Use copper wire ONLY, suitable for at least 75°C
ELECTRIC COOKER MODEL FE155
Volts| Phase| kW| Amps (per leg)| Minimum Wire Size
220/400| 3| 10.| 14.| 4.1 1 mm
Field Connection Wiring Diagrams
**
**CHAPTER 3: Operating Instructions
3.1 Finding Your Way Around the FE155
3.2 Controller
This equipment uses a specialized controller.
1. Displays: at setpoint alternate between dashed lines and 5 inns (for
simmer). L 0 is displayed below setpoint, 8 0 1L when the
boil/boost key is pressed.| 2. Temperature Keys: pressing either key
displays the actual temperature on the left, and setpoint on the right,
alternating with _5 inns _Press again to toggle to the original display.|
3. Boil/ Boost Key: Raises water temperature to boil, from simmer, in
about seven minutes. Launch cook cycles with timer keys; temperature keys are
inactive. Displays show boil. Reverts to simmer temperature if a cook cycle is
not started in 15 minutes.
---|---|---
4. ON/OFF| 5. Keypad: enter cook times. temperatures.| 6.
Timer Key: press to start the timed cook.
Controller Operation
- Ensure the main power switch (behind the cabinet door) is on.
- Press either the ON/OFF button to turn the controller on.
- The controller displays LO as it rises to the setpoint.
- At the setpoint, the controller displays alternate between dashed lines and 5 inns.
- Enter time or temperature changes (see programming instructions below).
- Press a Temperature key to toggle the display to actual temperature on the left, and setpoint on the right. Press again to toggle back.
Simmer
- Place product in vat and press desired timer key. Display alternates between S inn and remaining cook time.
- COOC appears and an alarm sounds when the cooking time elapses. Cook cycles won’t start if the controller is displaying LO.
- Remove the product and press the timer key to halt the alarm.
NOTE: Controller returns to simmer mode if a boil cook cycle is not initiated within 15 minutes of pressing the boil/boost key.
Boil/Boost
- Press the boil/ boost key. Most rethermalizing is done at 190195°F, the simmering temperature range. This key allows a quick change to boiling temperature without changing the controller.
- Display changes to 80IL.
- The temperature rises to boil from a simmer in about 7 minutes.
- Follow programming instructions to change cook time if necessary.
- Place product in vat and press the desired timer key.
- COOC appears and an alarm sounds when the cooking time elapses.
- Remove the product and press the timer key to halt the alarm and return to simmer mode.
NOTE: Pressing the boil/boost key with the controller OFF produces a CodE display, which is used in initial programming. ON/OFF keys are inactive. Press any other key four times to clear the display and reactivate the ON/OFF keys.
Programming
- Cooking Temperature change: Press the temperature key until the current temperature is displayed on the right side. Enter the desired temperature with the right keypad.
- An illuminated dot between the last digit and the F indicates the change was accepted. Temperatures below 125°F and above 210°F can’t be entered. The controller will default to its lowest setting, 125°F, upon a lower temperature entry and to its highest setting, 210°F, upon a higher temperature entry.
- Cooking Time change: Press the temperature key until the display alternates between a 5 inn and a dashed line. Enter the desired time, in minutes and seconds, on the keypad. Press the timer key to ensure the desired time is in place. Press the timer key a second time to stop the timer.
WARING
Raise the lid slowly. Trapped steam may escape from beneath the lid.
CAUTION
The electronic circuitry in your controller can be affected adversely by
current fluctuations and electrical storms. Should it fail to function or
program properly for no apparent reason, the controller should be reset by
unplugging the controller harness from the rear of the controller and plugging
it back into the controller. This could prevent a service call.
3.3 Start-Up Procedure
CAUTION
If this is the first time the unit is being used after installation, refer to
Section 3.5, Boiling-Out the Cookpot.
-
Before turning the equipment on, ensure that:
• The unit is connected to the water supply.
• The water supply is turned on.
• The unit is plugged into an outlet of appropriate voltage (check rating plate to verify).
• The electrical power supply to the equipment is turned on.
• Drain in place.
• The main power switch is on. -
Press the controller power ****switch.
If the cookpot is not full, the AutoFill will add water. When the water covers the upper float switch, the AutoFill solenoid valve will cut off the water. If the water level drops below the upper float switch during operation, the solenoid valve will open and add water to the cookpot.
When the water level is above the lower float switch, the elements will energize. When the unit reaches the setpoint, the display will alternate between dashed lines and S inn. Pressing either temperature key displays the actual temperature on the left, and setpoint on the right.
3.4 Draining
- Allow the water to cool.
- Turn the main power switch off.
- Slowly open the drain valve.
- Close the drain valve and turn on the main power switch to refill the unit.
WARNING
Use extreme caution if draining hot water. Severe burns can be caused by hot
water and steam. Follow all restaurant safety procedures.
3.5 Boiling-Out the Cookpot
To ensure that the vat is free of any contamination, the vat must be boiled
out before first use.
- Close the drain valve and fill the cookpot with a solution of cold water and 1 cup of detergent.
- Place the unit into operation.
- Allow the unit to simmer for one hour.
- Turn the unit off with the main power switch and allow the solution to cool. Add cold water and stir. Drain the solution and clean the vat thoroughly.
- Rinse the vat at least twice by filling it with clean water and draining it.
NOTE: The water inlet is controlled by the main power switch. It must be off during draining and cleaning to ensure the vat doesn’t refill unexpectedly.
3.6 Shutting the FE155 Down
- Turn the unit off by pressing the main power switch in the cabinet.
- If shutting down at the end of the day, drain and clean the cookpot and lower the lid.
CHAPTER 4: Preventive Maintenance
4.1 Daily Checks and Services
Inspect Cooking System and Accessories for Damage
Look for loose or frayed wires and cords, leaks, foreign material in the
cookpot or inside the cabinet, and any other indications that the thermalized
accessories are not ready and safe for operation.
Clean Cabinet Inside and Out
Clean inside the cabinet with a dry, clean cloth. Wipe all accessible metal
surfaces and components to remove accumulations of oil, dust, or cooking
residue.
Clean the outside of the cabinet with a clean cloth dampened with dishwashing
detergent, removing oil, dust, or cooking residue.
**DANGER**
Never attempt to clean this equipment during the rethermalizing/cooking
process or when the cookpot is filled with hot water and/or food products.
Clean Float Switch Assemblies, Vat
Press the controller power switch to the OFF position. Clean the float
switches with a solution of detergent and warm water. A Scotchbrite™ or
equivalent nylon pad may be used to scrub away any accumulated mineral
deposits. Verify that both floats move freely up and down on the rod. Using a
Scotchbrite™ or similar abrasive pad and a solution of detergent and warm
water, clean the inside of the vat, paying particular attention to the
elements.
Rinse the vat thoroughly with clean water at least twice.
4.2 Quarterly Checks and Services
Check Controller Set Point Accuracy
- Fill the cookpot with water. Press the controller power switch, and allow the unit to heat to the setpoint. Insert a good-grade thermometer or pyrometer probe into the cookpot, with the end touching the temperature probe at the lower right front of the cookpot.
- When the controller displays a series of four dashes, press the switch to show the temperature. The measured temperature should be within ± 5ºF (2ºC) of the displayed water temperature. If the reading is outside that range, contact a Factory Authorized Servicer (FAS) for assistance.
5.3 Periodic/Annual Checks
Frymaster recommends that the unit be inspected annually by a Factory Authorized Servicer for the following checks and adjustments:
- Verify that the heating element wires are in good condition and that leads have no visible fraying or insulation damage.
- Verify that heating elements are in good condition with no build-up. Inspect the elements for signs of extensive dry-firing.
- Verify that the float switches are in good working order and free of debris and build-up.
- Verify the heating-element amp-draw is within the allowed range as indicated on the appliance’s rating plate.
- Verify that the temperature and high-limit probes are properly connected, tightened, and functioning properly and that mounting hardware and probe guard are present and properly installed.
- Verify that component box and contactor box components (i.e. controller/controller, relays, interface boards, transformers, contactors, etc.) are in good condition and free from moisture buildup, rust, and other debris.
- Verify that component box and contactor box wiring connections are tight and that wiring is in good condition.
- Verify that all safety features (i.e. contactor shields, drain safety switches, reset switches, etc.) are present and functioning properly.
- Verify that the fry pot/cookpot is in good condition and free of leaks and that the fry pot/cookpot insulation is in serviceable condition.
- Verify that all wiring harnesses and connections are tight and in good condition.
CHAPTER 5: Troubleshooting\Inspection
5.1 Introduction
This chapter provides an easy reference guide to the more common problems that
may occur during the operation of this equipment. The troubleshooting guide is
intended to help you correct, or at least accurately diagnose, problems with
the equipment. Although the chapter covers the most common problems reported,
you may encounter a problem not covered. In such instances, the Frymaster
Technical Service Department will help you identify and resolve the problem.
When troubleshooting a problem, always use a process of elimination, starting
with the simplest solution and working through to the most complex. Never
overlook the obvious and try to establish a clear idea of why the problem
occurred.
If the troubleshooting and corrective actions in this chapter do not solve the
problem, the problem is probably beyond the scope of most operators. Call your
Factory Authorized Servicer for assistance. If you have doubts as to the
proper action to take, do not hesitate to call the Frymaster Technical Service
Department or your local Frymaster Authorized Servicer for assistance.
Before calling a servicer or the Frymaster HOTLINE (1-800-551-8633):
- Verify that electrical cords are plugged in and that circuit breakers are on.
- Verify that water supply valves are open and that drain valves are fully closed.
**DANGER
Hot water can cause severe burns. Never attempt to move this equipment when
filled with hot water or to transfer hot water from one container to another.
DANGER
Use extreme care when performing electrical circuit tests. Live circuits will
be exposed.
WARNING**
Inspection, testing, and repair of electrical components should be performed
only by qualified service personnel. The equipment should be unplugged when
servicing, except when electrical tests are required.
5.2 Operator Troubleshooting Guide
PROBLEM | POSSIBLE CAUSES | CORRECTIVE ACTION |
---|---|---|
The controller does not activate. | A. No power to the unit. | A. Turn on the |
circuit breaker.
B. Controller not turned on.| B.Press controller ON/OFF key.
C.Main power switches off.| C. Turn the main power switch on.
Autofill does not add water.| A. Water not turned on.| A. Turn the water on.
B. Upper float stuck in up position.| B.Clean float switch assembly (see
Section 4.1).
C.Malfunctioning solenoid valve.| C. Call FAS.
Autofill does not shut off when the cookpot is full.| A.Dirty/sticking upper
float switch.
B.Malfunctioning solenoid valve.| A.Clean float switch assembly (see Section
4.1).
B.Call FAS.
Water will not heat (controller is on, water is at normal level, but LO is not
showing on the controller).| A. Dirty/sticking lower float switch.| A. Clean
float switch assembly (see Section 4.1).
Water will not heat (water above lower water level sensor and LO is showing on
the controller).| A. Defective controller.| A. Call FAS.
B. Malfunctioning element or another component in the heating system.| B. Call
FAS.
The water heats but does not reach the setpoint.| A. Defective controller.| A.
Call FAS.
B. Malfunctioning element.| B. Call FAS
The timer does not count down.| A. Operator error.| A. Push a product button.
B. Defective controller.| B. Call FAS
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Part Number FRY_IOM_8196663 06/2022