GGM Gastro EMP.HKT.01 Butcher Type Upright Refrigerators Instruction Manual

: September 15, 2024
: ggm gastro

Table of Contents

GGM Gastro EMP.HKT.01 Butcher Type Upright Refrigerators
Product Usage Instructions
A1 PRODUCT DESCRIPTION
A2 TECHNICAL INFORMATION
INSTALLATION
SAFETY INSTRUCTIONS
OPERATION
CLEANING & MAINTENANCE
TROUBLESHOOTING
SPARE PART LIST-EXPLODING DRAWING
Documents / Resources
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)

GGM Gastro EMP.HKT.01 Butcher Type Upright Refrigerators

GGM-Gastro-EMP-HKT-01-Butcher-Type-Uprigh-Refrigerators-product-
image

Specifications

Product: Dough Weighing Machine
Model: Kasap Tip Dik Buzdolaplari
Dimensions: 475x820x790 mm, 695x860x1000 mm, 430x655x805 mm
Weight: 90 kg, 55 kg, 55 kg
Electric Inlet: 380V
Bunker Capacity: 44 liters
Working Range: 800-1200 grams
Capacity: HKT.01 = 0.46 kg/h, HKT.03 = 0.37 kg/h
Sealing Accuracy: Not specified

Product Usage Instructions

General Information
Before installing the appliance, read the operation and maintenance instructions carefully to prevent damage or injury. Ensure installation is done by qualified personnel following safety regulations.
Installation
Place the product on a flat and stable surface, take precautions against overturning. Only allow professional technicians with proper licenses to handle installation and service. Electrical connections should be made by authorized personnel matching the voltage indicated on the appliance label.
Safety Instructions
Operate the appliance only if trained. In case of malfunction, switch off immediately and have repairs done by authorized service personnel using original spare parts.
Operation
Follow the operating instructions provided in the manual for efficient use of the dough weighing machine.
Cleaning & Maintenance
Regularly clean and maintain the machine as per the instructions to ensure its longevity and performance.
Troubleshooting
Refer to the troubleshooting section in the manual for guidance on resolving common issues.

FAQ

Q: Can the appliance be moved by hand?
- A: No, it must be moved on a pallet with a forklift truck.
Q: What material are the parts that contact food made of?
- A: Parts that contact food are made of stainless steel.
Q: Who should connect the appliance to the electric power supply?
- A: Connection to the electric power supply must be done by an authorized person.

DOUGH WEIGHING MACHINE

GENERAL INFORMATION
Before installing the appliance, read operation and maintenance instructions carefully. Wrong installation and part changing may damage the product or may cause injury on people. These are not in our company’s responsibility to damage the appliance intentionally, negligence, detriments because of disobeying instructions and regulations, wrong connections .Unauthorized intervention to appliance invalidates the warranty.

This instruction manual should be kept in a safe place for future reference.
Installation should be made in accordance with ordinances and security rules of that country by a qualified service personnel.
This appliance has to be used by trained person.
Please turn off the appliance immediately in the event of malfunction or failure. The appliance should be repaired only by authorized service personnel .Please demand original spare part.

A1 PRODUCT DESCRIPTION

Product Code| Dimensions (mm)| Weight (kg)| Packaging

Dimensions (mm)

---|---|---|---
EMP.HKT.01| 475x820x790| 90|
EMP.HKT.02| 695x860x1000| 55|
EMP.HKT.03| 430x655x805| 55|

A2 TECHNICAL INFORMATION

CODE	EMP.HKT.01
Bunker Capacity (lt)	44
Working Range (gr)	50 – 300
Capacity (kg/h)	400
Scealing Accureacy	± % 5
Capacity (adet)	800 – 1200
Power (kw)	HKT.01 = 0,46 / HKT.03 = 0,37
Electric Inlet (V)	380

A3 TRANSPORTATION
This appliance can not be moved by hand from area to area .It must be moved on pallet with forklift truck.

A4 UNPACKING

Please unpack the package according to the security codes and ordinances of current country and get rid from the pack.Parts which contacts with food are produced by stainless steel.All plastic parts are marked by material’s symbol.
Please check that all the parts of appliance had come completely and if they are damaged or not during the shipping.

INSTALLATION

Please place the product to straight and sturdy ground, please take necessary steps against possibility of overturn.
Technician who will serve for installation and service for the appliance must be professional on this subject and must have installation and service licenses by the company.
Connection to Electric Power Supply must be done by authorized person .
Please be sure that the voltage connected to appliance must be equal with the voltage which is on appliance’s label.

This appliance must be connected to an earthed outlet in accordance with safety rules and standards.

Appliance’s earthing must be connected to earthing line on panel which is nearest to electric installation.
Connection to the main fuse and leak current fuse must be done in accordance with the current regulations.

SAFETY INSTRUCTIONS

| Do not use the device in facilities without adequate lighting.
---|---
| Do not install the device close to flammable and explosive materials.
| Do not run the device idle.
| Do not load too much below/over the capacity of the device.
| Do not interfere with the device without using appropriate protective equipment.
| In case of fire, flame flashing for any reason in the area where the device is used, quickly turn off the gas valves and electrical switches (if any) and use a fire extinguisher. Never use water to extinguish the flame.
| Damages caused by lack of grounding connection will not be covered by the warranty.
| Do not place heavy items on the device.
| This appliance can be used by children aged 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.

Children should not play with the device.

****| Cleaning and user maintenance should not be made by children without supervision.

OPERATION

*Control Panel (HKT.01)

$GGM-Gastro-EMP-HKT-01- Butcher-Type-Upright- Refrigerators- $2$$

A : On – Off Button
B : Start Button
C : Stop Button
D : Emergency Stop Button
E : Dough Weight Adjustment

Weight Apparatus Dia (mm)| Swıtch Min (GR)| Swıtch Max (GR)
---|---|---
Ø 35| 60| 105
Ø 40| 70| 136
Ø 45| 82| 185
Ø 50| 95| 205
Ø 55| 110| 220
Ø 60| 130| 255
Ø 65| 150| 285
Ø 70| 160| 310

Lift the front cover to adjust the dough weight.
Select the apparatus sent with the machine according to the table above, and open the two wing nuts under the front cover and install the throat you chose.
Turn the On – Off switch to On side and start the machine (A).
Open the lid on the top of the machine and throw the dough you prepared into the dough chamber. ((flour the so that the dough does not stick))
Adjust the weight of the dough (E) you want to buy according to the table to min. and max. do as.
Press the Start (B) button to prepare the dough.

Control Panel (HKT.03)

A : Emergency Stop Button
B : Start Button
C : Stop Button
Flour the dough slot and auger before use.
Press the start button (B)
Your dough enters the auger slot from the funnel under the Ke start machine.
Gather the dough as meringue from the sides of the dough spiral.

CLEANING & MAINTENANCE

HKT.01 ( Cleanıng & Maıntenance )

$GGM-Gastro-EMP-HKT-01- Butcher-Type-Upright- Refrigerators- $5$$

A : Front Cover
B : Engine Group
C : Dough setting sensor
D : Top cover
E : Dough pushing auger
F : Dough mouth
G : Wing nut
H : Helical wing nut
I : Dough Cutting Knife

$GGM-Gastro-EMP-HKT-01- Butcher-Type-Upright- Refrigerators- $7$$

J : Front Cover
K : Spiral peripheral chamber
L : Silicone Gasket

CLEANING AND MAINTENANCE AFTER EVERY USE

For HKT.01; After each dough cutting process

Open the front cover. (A) (Picture – 1)
Clean the sensor inside the dough weight adjustment knob (C). (Picture – 1)
Clean the dough cutter blade (I). (Picture – 3)
Remove and clean the dough hopper (F) by unscrewing the dough neck wing nuts (G). (Picture – 2)
Unscrew the wing nut (H) (Picture – 3) at the back of HKT.01 and remove the dough pushing auger (E) and clean it. (Picture – 2)
Put the removed apparatus back in the same way.

For HKT.03

Lift the dough auger (J) upwards and clean it. (Picture – 5)
Turn the bowl (K) surrounding the dough auger slightly to the left and remove it from the pin slot and lift it. (Picture – 5)
Remove the dough turning rubber (L). (Picture – 5)
After cleaning, place the bowl surrounding the dough auger into the pin slot in the same way and lock it to the right.
If the locking is not done, dough decoration cannot be done from the bottom of the bowl.
Insert the auger.
While cleaning the device, make sure that the plug is not in the socket or the switch is turned off.
Clean the outer surface of the device with a wet cloth, then dry it.
Do not use acid and derivative materials for cleaning the device.
While cleaning the device, do not wash the device with water. Otherwise, water will get into the electric motor and cause it to burn.

PERIODIC CLEANING AND MAINTENANCE

Maintained should be done only by authorised personnel.
Do maintained in two weeks of periods.
The wastewater discharge height of the device should not be higher than the distance of the exit pipe of the machine. Otherwise, the device cannot discharge the wastewater.

TROUBLESHOOTING

THE DEVICE DOES NOT WORK|

Check whether the plug of the device is plugged into the socket.
Check the electrical connections.
Check the door sensors.

---|---
STICKY DOUGH|

Sprinkle flour on the places where the dough touches.
Check the flour-water mixture in the dough.

---|---
DEVICE STOPPED|

The device may stop due to low voltage. In this case, check the voltage..
The device may stop when overloaded. In this case, drain

some of the material in the chamber and wait for the engine to cool for a while..

---|---

If the dough cutting and decoration is not done in appropriate quality,
If any of the security functions are not working,
Do not use the device.

If these problems are still going on, contact with our authorized service.

SPARE PART LIST-EXPLODING DRAWING

PRODUCT CODE: EMP.HKT.01

(IMPORTED)

| M.ELK-SLT-BTL-010
25| 19 MM MOMENTARY 220 VOLT GREEN LIGHT METAL BUTTON

(IMPORTED)

| M.ELK-SLT-BTL-011
26| LOCKED EMERGENCY STOP-B200E(EMAS)| M.ELK-SLT-BTL-007
27| SWICH LATHE| YSC-ERS.HKT-LZ-0055
28| SWICH COLLECTION SHEET| YSC-ERS.HKT-LZ-0057
29| SWICH BINDING SHEET| YSC-ERS.HKT-LZ-0056
30| SWICH CASING SAC-1| YSC-ERS.HKT-LZ-0054
31| MAGNETIC SENSOR (MMS-301-1-0-3)| M.ELK-SWC-KTG-001
---|---|---
32| PIZZATO BRAND MK V11D15 BRAND SWICH| M.ELK-SWC-EMAS-008
33| SWITCH FINISHER ALUMINUM| YTL-ERS.HKT-KS-0034
34| SWITCH TOP ALUMINUM 43 mm| YTL-ERS.HKT-2CN-0001
35| SWITCH ALUMINUM MOTION PART| YTL-ERS.HKT-KS-0033
36| SWICH ALUMINUM MOVEMENT SCREW| YTL-ERS.HKT-KS-0036
37| SWICH ALUMINUM FIXING SHAFT| YTL-ERS.HKT-KS-0035
38| SWICH FIXED ALUMINUM| YTL-ERS.HKT-KS-0032
39| OVEN BUTTON METAL| M.ENJ-ERS-PLS-PS-018
40| SWICH FIXING SHEET| YSC-ERS.HKT-LZ-0053
41| BLADE MOTOR CONNECTING LAMA SUPPORT SC| YSC-ERS.HKT-LZ-0024
42| RING (471-15)| B-SEG-SYH-002
43| KNIFE SWICH BINDING SHEET| YSC-ERS.HKT-LZ-0027
44| KNIFE SWITCH (ZCP21)| M.ELK-SWC-EMAS-007
45| BLADE MOTOR REDUCER SHAFT 100 mm| YTL-ERS.HKT-KS-0025
46| 5555 WEDGE| M.KAM-5555
47| BLADE REDUCER CONNECTION| YTL-ERS.HKT-KS-0010
48| Dough CUTTING KNIFE| M.BCK-HKT-001
49| M510 BUTTERFLY BOLT| M.AKS-KLP-BKL-031
50| CHASSIS| –
51| M840 DIAMETER 40 BUTTERFLY WITH BAKALIT HANDLE| M.AKS-KLP-BKL-029
52| MICA HOLDER| YTL-ERS.HKT-KS-0004
53| worm geared motor| M.ELK-MTR-RLM-033
54| RING (471-25)| B-SEG-SYH-005
55| REDUCER FLANGE ESV-50 ETİAL 150 GRAY| M.MON-RDK-017
56| (6205 2RS) ORS RULMAN| M.RLM-NRM-029
57| ø120 GEAR ALUMINUM| YTL-ERS.HKT-KS-0021
58| KAMA 8825| M.KAM-8825
59| KAMA 8835| M.KAM-8835
60| GEAR MOTOR GEAR SHAFT 224 mm| YTL-ERS.HKT-KS-0024
61| 3/8-2-25 READY CHAIN GEAR| M.MON-DSL-026
62| MOTOR CONNECTION PLATIN SHEET| YSC-ERS.HKT-LZ-0062
63| KNIFE MOTOR SWITCH CONNECTING SHEET| YSC-ERS.HKT-LZ-0021
64| BLADE MOTOR SWITCH HIDING SHEET| YSC-ERS.HKT-LZ-0020
65| BLADE MOTOR CONNECTING SHEET| YSC-ERS.HKT-LZ-0026
66| DOUGH HOLDING SHEET| YSC-ERS.HKT-LZ-0052
---|---|---
67| worm geared motor| M.ELK-MTR-RLM-034
68| BLADE MOTOR CLOSING SHEET| YSC-ERS.HKT-LZ-0019
69| SWITCH POLYEMITE| YTL-ERS.HKT-KS-0014
70| ø26×12 THROW BEARING| M.RLM-ITM-001
71| BLADE MOTOR BEARING BUSH| YTL-ERS.HKT-KS-0009
72| ø42×25 THROW BEARING| M.RLM-ITM-002
73| BLADE MOTOR HINGE| YTL-ERS.HKT-KS-0008
74| BEZE RAMP SC-LOWER| YSC-ERS.HKT-LZ-0051
75| KNIFE MOTOR PROTECTION CONNECTING SHEET| YSC-ERS.HKT-LZ-0063
76| ALUMINUM THROAT SHEET| YSC-ERS.HKT-LZ-0028
77| ø170 ALUMINUM THROAT| YTL-ERS.HKT-KS-0022
78| EMP.HKT.01-Ø65 Dough Mouth POLYEMITE| YTL-ERS.HKT-KS-0050
79| EMP.HKT.01-Ø45 Dough Mouth POLYEMITE| YTL-ERS.HKT-KS-0046
80| EMP.HKT.01-Ø50 Dough Mouth POLYEMITE| YTL-ERS.HKT-KS-0047
81| EMP.HKT.01-Ø55 Dough Mouth POLYEMITE| YTL-ERS.HKT-KS-0048
82| EMP.HKT.01-Ø40 Dough Mouth POLYEMITE| YTL-ERS.HKT-KS-0045
83| EMP.HKT.01-Ø60 Dough Mouth POLYEMITE| YTL-ERS.HKT-KS-0049
84| EMP.HKT.01-Ø70 Dough Mouth POLYEMITE| YTL-ERS.HKT-KS-0051
85| EMP.HKT.01-Ø35 Dough Mouth POLYEMITE| YTL-ERS.HKT-KS-0044
86| MICA FRONT COVER FRONT SHEET| YSC-ERS.HKT-LZ-0009
87| MICA COVER WASHER| YTL-ERS.HKT-KS-0001
88| MICA COVER FIXING SHAFT| YTL-ERS.HKT-KS-0002
89| FRONT COVER MIC| M.AKS-GNL-MK-014
90| PİMADOR NİK.ZAMAK M4*114 MM HANDLE D.A:97MM| M.AKS-KLP-LUX-005
91| MICA FRONT COVER INTERMEDIATE MOUNT| ARA-ERS.HKT-0002
92| DOUBLE CHAIN (06B-2 -5 MT)| HMH-ERS-029
93| MECHANICAL SWICH TK| M.MEK-SWC-001
94| TOP LOCK FIXING SHEET| YSC-ERS.HKT-LZ-0072

SPARE PART LIST-EXPLODING DRAWING

PRODUCT CODE: EMP.HKT.02

PRODUCT CODE : EMP.HKT.03

ELECTRIC CIRCUIT SCHEMA

Documents / Resources

| GGM Gastro EMP.HKT.01 Butcher Type Upright Refrigerators [pdf] Instruction Manual
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