ICON PROCESS CONTROLS TVF-450 Industrial Flow Batching Controller User Guide

: September 13, 2024
: ICON PROCESS CONTROLS

ICON PROCESS CONTROLS TVF-450 Industrial Flow Batching Controller

Symbol Explanation

This symbol denotes especially important guidelines concerning the installation and operation of the device. Not complying with the guidelines denoted by this symbol may cause an accident, damage or equipment destruction.

Basic Requirements | User Safety

Do not use the unit in areas threatened with excessive shocks, vibrations, dust, humidity, corrosive gasses and oils.
Do not use the unit in areas where there is risk of explosions.
Do not use the unit in areas with significant temperature variations, exposure to condensation or ice.
The manufacturer is not responsible for any damages caused by inappropriate installation, not maintaining the proper environmental conditions and using the unit contrary to its assignment.
If in the case of a unit malfunction there is a risk of a serious threat to the safety of people or property additional, independent systems and solutions to prevent such a threat must be used.
The unit uses dangerous voltage that can cause a lethal accident. The unit must be switched off and disconnected from the power supply prior to starting installation of troubleshooting (in the case of malfunction).
Do not attempt to disassemble, repair or modify the unit yourself. The unit has no user serviceable parts.

Specifications

General

Optional

Front Panel Description

Function of Push Buttons

Symbol used in the manual : [ESC/MENU]

Functions:

Enter to main menu ( press and hold for at least 3 seconds.)
Exit the current Screen and Enter to the previous menu (or measure mode)
Cancel the changes made in the parameter being edited

Symbol used in the manual : [ENTER/PAUSE]

Functions:

Start to edit the parameter
Enter into the sub-menu
Confirmation of changes made in the parameter being edited
In batch mode: Pause / Start Batching

Symbol used in the manual : [ Σ /RESET]

Functions:

Switching of the display between total and instantaneous measurements or butcher counter (In batcher mode only)
Zeroing the currently displayed counter (Press & Hold for at least 2 Sec), the zeroing must be confirmed by pressing the [ENTER] button

Symbol used in the manual : [ UP ] [ DOWN ]

Functions

Change of the present menu
Modification of the parameter value
Switching of the display between relay thresholds and number of batches counter.

Dimensions

Wiring Diagram

Wire Connection

Loosen Set Screw
Insert Wire
Tighten Set Screw

Due to possible significant interference in industrial installations, appropriate measures assuring correct operation of the unit must be applied. The unit is not equipped with an internal fuse or power supply circuit breaker. For this reason, an external time-delay cut-out fuse with a small nominal current value must be used(recommended bipolar, max. 2A) and a power supply circuit breaker located near the unit.

INSTALLATION

1. The unit is designed for mounting inside housings (control panel, switchboard) ensuring appropriate protection against surges and interference. Metal housings must be connected to the ground in a way that complies with the governing regulations.
Disconnect the power supply before starting assembly.
Check the connections are wired correctly before switching the unit on.

To install the unit, a 90.5 x 43 mm mounting hole (Figure A, B) must be prepared. The thickness of the material of which the panel is made must not exceed 5mm. When preparing the mounting hole take the grooves for catches located on both sides of the housing into consideration (Figure A, B). Place the unit in the mounting hole inserting it from the front side of the panel, and then fix it using the brackets (Figure C). The minimum distances between the center points of multiple units, due to the thermal and mechanical conditions of operation are 115 mm x 67mm (Figure D).

Terminal Descriptions

Power Supply & Relay Connection

Note: Contacts of relay outputs are not equipped with spark suppressors. When using the relay outputs for switching inductive loads (coils, contactors, power relays, electromagnets, motors, etc.) it is required to use additional suppression circuit (typically capacitor 47nF/ min. 250VAC in series with 100R/5W resistor), connected in parallel to relay terminals or (better) directly on the load.

Suppression Circuit Connection

OC-Type Output Connection

Flow Meter Connections

TKM Series : 4-20mA Output

TKS Series : Pulse Output

TKW Series : Pulse Output

TKW Series : 4-20mA Output

TKM | TKP Series: Pulse Output

TIW Series: Pulse Output

TIM | TIP Series: Pulse Output

TIM Series: 4-20mA Output

UF 1000 | 4000 | 5000 – Pulse Output

GPM/Pulse = K factor
450 Terminal| Pin| Description
5| 1| +VDC
31| 2| Pulse
6| 3| -VDC
Note: Jump 5 & 35
UF 1000 | 4000 | 5000 – 4-20mA Output

450 Terminal| Pin| Description
5| 1| +VDC
33| 2| +mA
6| 3| -VDC
Note: Jump 6 & 35

ProPulse (Flying Lead) – Pulse Output

GPM/Pulse = K factor
450 Terminal| Wire Color| Description
5| Red| +VDC
6| Shield| -VDC
31| Blue| Pulse
Note: Jump 5 & 35
ProPulse ® 2 – Pulse Output

Programming K Factor

Programming Relays

Programming Batching

Programming Output (For 4-20mA Output Models)

Resetting Batch

Resetting Totalizer

Setting Decimal Point

Warranty, Returns, and Limitations

Warranty
Icon Process Controls Ltd warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls Ltd for a period of one year from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is solely and exclusively limited to the repair or replacement, at Icon Process Controls Ltd’s option, of the products or components, which Icon Process Controls Ltd examination determines to its satisfaction to be defective in material or workmanship within the warranty period. Icon Process Controls Ltd must be notified pursuant to the instructions below of any claim under this warranty within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted for the one year from the date of replacement.

Returns
Products cannot be returned to Icon Process Controls Ltd without prior authorization. To return a product that is thought to be defective, go to www.iconprocon.com, and submit a customer return (MRA) request form and follow the instructions therein. All warranty and non- warranty product returns to Icon Process Controls Ltd must be shipped prepaid and insured. Icon Process Controls Ltd will not be responsible for any products lost or damaged in shipment.

Limitations
This warranty does not apply to products that: 1) are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures outlined above; 2) have been subjected to electrical, mechanical, or chemical damage due to improper, accidental or negligent use; 3) have been modified or altered; 4) anyone other than service personnel authorized by Icon Process Controls Ltd has attempted to repair; 5) have been involved in accidents or natural disasters; or 6) are damaged during return shipment to Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon Process Controls Ltd where: 1) there is evidence of potentially hazardous material present with the product; or 2) the product has remained unclaimed at Icon Process Controls Ltd for more than 30 days afternoon Process Controls Ltd has dutifully requested disposition. This warranty contains the sole express warranty made by Icon Process Controls Ltd in connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL Icon Process Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE, AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted under the laws of the province of Ontario, Canada. If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty. For additional product documentation and technical support visit: