STERLING 20 Horizontal and Vertical Steam Hot Water Unit Heaters Instruction Manual
- September 11, 2024
- STERLING
Table of Contents
- STERLING 20 Horizontal and Vertical Steam Hot Water Unit Heaters
- Product Information
- Product Usage Instructions
- Application of Unit Heaters
- Horizontal Unit Heaters Construction and Features
- Serpentine Coil Horizontal Unit Heaters Dimensional Data
- Horizontal Unit Heaters Motor Characteristics
- Vertical Unit Heaters Features and General Specifications
- Horizontal and Vertical Unit Heater
- Wiring Diagrams
- Warranty
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
STERLING 20 Horizontal and Vertical Steam Hot Water Unit Heaters
Product Information
Specifications
- Model: HCV-20
- Type: Hydronic Heating Equipment
- Application: Horizontal and Vertical Steam/Hot Water Unit Heaters
- Motor: 115 volt, single speed standard motors
- Steam Pressure Control: SPST switch with a range of 0 to 15 PSIG
- Manual Starters: Single and three-phase models available
Product Usage Instructions
Application of Unit Heaters
The proper choice and placement of a unit heater with regard to building type
and application are crucial. Consider heat loss, CFM, air temperature, and
location of units when designing a job.
Horizontal Unit Heaters
Horizontal unit heaters are available in various outputs and airflows for
design flexibility. Consider the building’s construction and planned usage for
optimal placement.
Steam Performance Data
Refer to the provided steam performance data for accurate information on steam
output.
Hot Water Performance Data
Consult the hot water performance data for details on hot water output.
Mounting Heights and Throws
Ensure proper mounting heights and throws based on the dimensional data
provided.
Piping and Installation
Follow the guidelines for piping and installation as outlined in the manual to
ensure proper functioning of the unit heaters.
FAQ
Q: Can the unit heaters be used with explosion-proof motors?
A: Yes, most sizes can be supplied with single-phase explosion-proof
motors. Refer to page 13 for availability of motors in different
configurations.
Q: Are vertical louvers included with the unit heaters?
A: Vertical louvers are optional accessories that can be installed on
built-to-order units or shipped loose for field installation.
Application of Unit Heaters
The proper choice and placement of a unit heater with regard to building type
(architecturally) and application (area use) are two criteria, the importance
of which cannot be overemphasized.
The first step in the design of a job is typically to determine the heat loss
before considering CFM, final air temperature and quantity and location of
units. ASHRAE and others publish the basic methodology used in calculating the
building or area’s heat loss.
Two requirements which not only affect the heat loss calculation but every other step of the job as well, are a detailed knowledge of the building’s construction and its planned usage. The number of people, types of equipment and daily activities therein should be a strong guiding factor in the overall design.
Horizontal steam/hot water unit heaters are available in a range of outputs
and airflows allowing almost unlimited flexibility in job design.
The following points offer some basic guidelines and suggestions which will be
helpful in designing any job using horizontal steam/hot water unit heaters:
- Always direct airflow to areas of greatest heat loss.
- Adjust throw length with horizontal louvers.
- Use horizontal and vertical louvers for complete directional control of airflow.
- Mount units at the lowest practical and allowable level.
- Select lower CFM models for lower mounting heights and heavily occupied areas.
- The higher a unit must be located, the more CFM is required to get the heat down to the occupied zone.
- More, smaller units will provide better heat distribution than fewer larger ones.
- Watch final air temperatures on units mounted at lower levels or in heavily occupied areas to insure that air is warm enough to avoid drafts being felt.
- On motors with variable speed control use lower CFM rating for design base.
- Watch sound ratings.
Horizontal Unit Heaters Construction and Features
MOTORS
115 volt, single speed motors are standard. Most sizes can be supplied with
single phase, explosion proof motors. For standard motors in 230 volt or
three-phase configuration, and three-phase explosion-proof motors, see page 13
for availability.
FAN GUARDS
All sizes with standard (non-explosion-proof) single phase 115 or 230 volt
motors utilize a wire fan guard as a motor mount. OSHA type fan guards are
standard on all serpentine coil models and header type sizes 18 through 48
equipped with single phase, standard motors only. On header type sizes 60
through 360, OSHA type fan guards can be added as an optional accessory when
equipped with a single phase, standard motor only. Horizontal unit heaters
with OSHA fan guards can be installed in residential applications. All sizes
with three-phase or explosion-proof motors are shelf-mounted and standard fan
guards can be added as an optional accessory.
HORIZONTAL AND VERTICAL LOUVERS
Horizontal louvers are standard on all sizes. Vertical louvers are an optional
accessory on all sizes. Vertical louvers are installed on built to order units
or shipped loose for field installation.
THERMOSTATS
Line voltage wall thermostats are in stock for immediate shipment. All models
are SPST with bi-metal thermometer, set point adjustment, 40 to 90°F (5 to
30°C) range and selector switches. Standard duty models with “off-auto” and
“auto-off-fan” and a heavy duty model with “auto-off-fan” switching are
available. Other models available on request.
STRAP-ON WATER CONTROL
A SPDT strap-on type hot water control with 100° to 240°F
(38 to 116°C) rated at 10 amps at 120 volt is also available. Control can be
used for direct or reverse acting applications as a high or low limit.
STEAM PRESSURE CONTROL
SPST switch opens on a rise in pressure. Control is automati-cally reset, has
a range of 0 to 15 PSIG (0 to 103 KPa) and has an adjustable differential.
Other actions, ranges, circuits and manual reset models are available on
request.
MANUAL STARTERS
Single and three-phase models are available. Standard models are single-speed,
toggle-operated, NEMA Type 1 and are surface-mounted. Note: While these manual
starters can be used with explosion-proof motors, they do not meet
requirements for use in explosion-proof applications.
WALL MOUNTED SPEED CONTROLLERS
Horizontal units up to size 108 and vertical units up to size 104 with
standard motors (115 volt) can be operated at reduced speeds by addition of
optional speed controller. Controller is 5 amps, pre-set at factory for
maximum and minimum speeds, with intermediate speeds infinitely controllable.
All 1/3, 1/2 HP and 230 volt motors operate only at rated speed and CFM – See
performance data charts.
Steam Performance Data — Table 1
Performance based on 2 Lbs steam pressure at heater with air entering @ 60°F.
Maximum Working Pressure 150 PSI, 366°F**
Unit Size
| ****
Output BTU Per **Hour***
| ****
Condensate Lbs Per Hour
| ****
Square Foot EDR
| ****
Final Air Temp
| ****
Motor HP ‡
| ****
Motor RPM
| ****
Nominal CFM
| ****
Outlet FPM
| Nominal Amps
at
115 VAC†
| ****
Nominal Fan Diameter
---|---|---|---|---|---|---|---|---|---|---
18| 18,000| 18.0| 75| 102°F| 16 Watt| 1550| 395| 395| .80| 9″
16,200| 16.2| 68| 105°F| 1350| 330| 330| .80| 9″
24| 24,000| 24.5| 100| 109°F| 16 Watt| 1550| 450| 450| .80| 10″
21,600| 22.0| 90| 112°F| 1350| 380| 380| .80| 10″
36| 36,000| 37.0| 150| 119°F| 25 Watt| 1550| 550| 550| 1.2| 10″
32,400| 33.0| 135| 120°F| 1350| 480| 480| 1.2| 10″
48| 48,000| 49.0| 200| 119°F| 1/20| 1000| 750| 550| 1.4| 12″
43,200| 44.0| 180| 123°F| 900| 630| 460| 1.4| 12″
60| 60,000| 61.0| 250| 121°F| 1/20| 1000| 900| 650| 1.4| 12″
54,000| 55.0| 225| 131°F| 900| 700| 510| 1.4| 12″
72| 72,000| 73.0| 300| 120°F| 1/20| 1000| 1100| 800| 1.4| 14″
64,800| 66.0| 270| 123°F| 900| 950| 700| 1.4| 14″
84| 84,000| 85.0| 350| 115°F| 1/12| 1000| 1400| 900| 2.2| 14″
75,600| 76.0| 315| 123°F| 900| 1100| 750| 2.2| 14″
96| 96,000| 97.0| 400| 123°F| 1/12| 1000| 1400| 930| 2.2| 16″
86,400| 88.0| 360| 132°F| 900| 1100| 800| 2.2| 16″
108| 108,000| 110.0| 450| 115°F| 1/12| 1000| 1800| 1000| 2.2| 16″
97,200| 98.0| 405| 120°F| 900| 1500| 900| 2.2| 16″
120| 120,000| 122.0| 500| 118°F| 1/3| 1140| 1900| 900| 4.5| 18″
—| —| —| —| —| —| —| —| —
132| 132,000| 134.0| 550| 121°F| 1/3| 1140| 2000| 950| 4.5| 18″
—| —| —| —| —| —| —| —| —
144| 144,000| 146.0| 600| 120°F| 1/3| 1140| 2200| 1000| 4.5| 18″
—| —| —| —| —| —| —| —| —
156| 156,000| 160.0| 650| 115°F| 1/3| 1140| 2600| 1150| 4.5| 18″
—| —| —| —| —| —| —| —| —
180| 180,000| 190.0| 770| 135°F| 1/3| 1140| 2200| 800| 4.5| 18″
—| —| —| —| —| —| —| —| —
204| 204,000| 208.0| 850| 124°F| 1/3| 1140| 2900| 1000| 4.5| 18″
—| —| —| —| —| —| —| —| —
240| 240,000| 244.0| 1000| 123°F| 1/3| 1140| 3500| 900| 4.5| 20″
—| —| —| —| —| —| —| —| —
280| 280,000| 280.0| 1100| 121°F| 1/2| 1100| 4200| 980| 5.4| 20″
—| —| —| —| —| —| —| —| —
300| 300,000| 310.0| 1250| 117°F| 1/2| 1100| 5000| 700| 5.4| 24″
—| —| —| —| —| —| —| —| —
360| 360,000| 366.0| 1500| 120°F| 1/2| 1100| 5500| 1000| 5.4| 24″
—| —| —| —| —| —| —| —| —
-
For the lower output, an optional Speed Controller must be ordered.
For Sound Ratings See Pages 6 & 8. -
For further information see page 11, COIL SIZES.
† Stated AMP is full load amps (FLA). AMP draw varies by motor manufacturer ± .2 AMPS. See page 13 for motor data. ‡ Motor HP listed is applicable to standard motor type only. For explosion proof motor HP, see unit installation manual.
Horizontal Unit Heaters Steam Calculations and Correction Factors
| EXAMPLE: –
UNIT SIZE: __ 24
Steam Pressure 10 PSI Entering Air Temp. 40°F
---|---
I. CAPACITY
A. For 2 LBS steam, 60°F entering air
| Read output directly from Table 1, 24,000 BTU/HR (Ref., Std. Unit Size 24)|
B. For higher steam pressures and/or EAT’s above or below 60°F| Multiply
output from Table 1 by appropriate correction factor from Table 2 (below)|
24,000 x 1.29 = 30,960 BTU/HR
II. FINAL AIR TEMPERATURE
A. For 2 LBS steam, 60°F entering air
| Read temperature directly from Table 1, 109°F (Ref., Std. Unit Size 24)|
B. For capacities calculated in IB (above)| __Output from IB + EAT = Final
Air Temperature
1.085 x CFM from Table 1
| __30,960 + 40 =103.4°F
1.085 x 450
III. FINAL AIR VOLUME
A. For 2 LBS steam, 60°F entering air
| ****
Nom. CFM Final
460 + Final Air Temp from Table 1 x from = Air
530 Table 1 Volume
| ****
__460+109 x 450 =483 CFM
530
B. For final air temperatures calculated In IIB (above)
| ****
Nom. CFM Final
460 + Final Air Temp from IIB x from = Air
530 Table 1 Volume
| ****
__460 + 103.4 x 450 = 478 CFM
530
IV. CONDENSATE PER HOUR
A. For 2 LBS steam, 60°F entering air
| ****
ReadLBS per hour from Table 1, 24.5 LBS/HR (Ref., Std. Unit Size 24)
|
B. For capacities calculated in IB (above)
| ****
__Output from IB = LBS per hour of condensate Latent Heat From Table 3
| ****
__30,960 = 32.5 LBS/HR
953
Table 2 — STEAM CORRECTION FACTORS BASED ON 2 LBS STEAM 60°F EAT
ENTERING AIR
TEMPERATURE
| STEAM PRESSURE — LBS PER SQUARE INCH (SATURATED)
---|---
0| 2| 5| 10| 15| 20| 30| 40| 50| 75| 100| 125| 150
30°F| 1.19| 1.24| 1.29| 1.38| 1.44| 1.50| 1.60| 1.68| 1.70| 1.90| 2.02| 2.11|
2.20
40°F| 1.11| 1.16| 1.21| 1.29| 1.34| 1.42| 1.51| 1.60| 1.60| 1.81| 1.93| 2.02|
2.11
50°F| 1.03| 1.08| 1.13| 1.21| 1.28| 1.33| 1.43| 1.51| 1.58| 1.72| 1.84| 1.93|
2.02
60°F| 0.96| 1.00| 1.05| 1.13| 1.19| 1.25| 1.35| 1.43| 1.50| 1.64| 1.75| 1.84|
1.93
70°F| 0.88| 0.93| 0.97| 1.06| 1.12| 1.17| 1.27| 1.35| 1.42| 1.55| 1.66| 1.76|
1.84
80°F| 0.81| 0.85| 0.90| 0.98| 1.04| 1.10| 1.19| 1.27| 1.34| 1.47| 1.58| 1.68|
1.76
90°F| 0.74| 0.78| 0.83| 0.91| 0.97| 1.02| 1.12| 1.19| 1.26| 1.39| 1.50| 1.59|
1.67
100°F| 0.67| 0.71| 0.76| 0.84| 0.89| 0.95| 1.04| 1.12| 1.19| 1.32| 1.42| 1.51|
1.59
Table 3 — PROPERTIES OF SATURATED STEAM
| STEAM PRESSURE IN LBS PER SQUARE INCH GAUGE
---|---
0| 2| 5| 10| 15| 20| 30| 40| 50| 75| 100| 125| 150
Steam
Temperature-°F
| ****
212.0
| ****
218.5
| ****
227.1
| ****
239.4
| ****
249.8
| ****
258.8
| ****
274.0
| ****
286.7
| ****
297.7
| ****
319.9
| ****
337.9
| ****
352.9
| ****
365.9
Latent Heat
of Steam
| ****
970
| ****
966
| ****
961
| ****
953
| ****
946
| ****
940
| ****
929
| ****
920
| ****
912
| ****
891
| ****
881
| ****
868
| ****
857
Hot Water Performance Data — Table 4
Performance based on 200°F EWT, 60°F EAT, 20°F TD
Unit Size
| ****
Output BTU Per **Hour***
| ****
GPM
| ****
Final Air Temp
| Pressure Drop FT/H 2 O| ****
Motor HP †
| ****
Motor RPM
| ****
Nominal CFM
| ****
Outlet FPM
| Nominal Amps
at 115VAC**
| ****
Sound Rating
---|---|---|---|---|---|---|---|---|---|---
108A| 8,030
6,800
| .80| 91°F
90°F
| .80| 16 WATT| 1550
1350
| 245
210
| 250
215
| .80
.80
| II
I
118A| 18,400
15,650
| 1.9| 94°F
96°F
| 2.2| 16 WATT| 1550
1350
| 500
420
| 500
420
| .80
.80
| II
I
125A| 24,800
21,230
| 2.5| 102°F
106°F
| 2.2| 25 WATT| 1550
1350
| 580
460
| 590
450
| 1.2
1.2
| II
I
136A| 35,900
32,300
| 3.6| 99°F
100°F
| 3.0| 1/20| 1000
900
| 850
750
| 550
480
| 1.4
1.4
| II
I
18| 13,050
11,725
| 1.3| 95°F
99°F
| .005| 16 WATT| 1550
1350
| 395
350
| 395
350
| .80
.80
| II
I
24| 17,400
15,600
| 1.8| 96°F
98°F
| .014| 16 WATT| 1550
1350
| 450
380
| 450
380
| .80
.80
| II
I
36| 26,100
23,500
| 2.7| 103°F
103°F
| .09| 25 WATT| 1550
1350
| 550
480
| 550
480
| 1.2
1.2
| II
I
48| 34,800
31,300
| 3.5| 103°F
111°F
| .12| 1/20| 1000
900
| 750
630
| 550
460
| 1.4
1.4
| II
I
60| 43,600
39,200
| 4.4| 105°F
112°F
| .17| 1/20| 1000
900
| 900
700
| 650
510
| 1.4
1.4
| II
I
72| 52,300
47,000
| 5.3| 104°F
106°F
| .23| 1/20| 1000
900
| 1100
950
| 800
700
| 1.4
1.4
| II
I
84| 61,000
54,900
| 6.1| 100°F
106°F
| .24| 1/12| 1000
900
| 1400
1100
| 900
750
| 2.2
2.2
| III
II
96| 69,700
62,700
| 7.0| 106°F
113°F
| .29| 1/12| 1000
900
| 1400
1100
| 930
800
| 2.2
2.2
| III
II
108| 78,400
70,500
| 7.9| 100°F
103°F
| .36| 1/12| 1000
900
| 1800
1500
| 1000
900
| 2.2
2.2
| III
II
120| 87,100
| 8.8| 102°F
| .39| 1/3| 1140
| 1900
| 900
| 4.5
| III
132| 95,800
| 9.6| 104°F
| .41| 1/3| 1140
| 2000
| 950
| 4.5
| IV
144| 104,000
| 10.4| 104°F
| .43| 1/3| 1140
| 2200
| 1000
| 4.5
| IV
156| 113,000
| 11.3| 100°F
| .53| 1/3| 1140
| 2600
| 1150
| 4.5
| IV
180| 118,000
| 11.8| 110°F
| .60| 1/3| 1140
| 2200
| 800
| 4.5
| III
204| 148,100
| 14.9| 107°F
| .79| 1/3| 1140
| 2900
| 1000
| 4.5
| IV
240| 174,000
| 17.4| 106°F
| 1.06| 1/3| 1140
| 3500
| 900
| 4.5
| IV
280| 209,100
| 21.0| 106°F
| 1.33| 1/2| 1100
| 4200
| 980
| 5.4
| IV
300| 230,000
| 23.0| 102°F
| 2.1| 1/2| 1100
| 5000
| 700
| 5.4
| IV
360| 261,300
| 26.2| 103°F
| 2.1| 1/2| 1100
| 5500
| 1000
| 5.4
| IV
For the lower output, an optional Speed Controller must be ordered.
For Fan Diameter See Page 4.
Stated AMP is full load amps (FLA). AMP draw varies by motor manufacturer ± .2
AMPS. See page 13 for motor data. † Motor HP listed is applicable to standard
motor type only. For explosion proof motor HP, see unit installation manual.
Horizontal Unit Heaters Hot Water Calculations and Correction Factors
| ****
EXAMPLE: –
UNIT SIZE: __ 24
Entering Water Temperature 160°F Entering Air Temperature 40°F Water Temperature Drop __ 10°F
---|---
I. CAPACITY @ 20 ° TD:
A. For 200°F EWT, 60°F EAT
| ****
Read output directly from Table 4, 17,400 BTU/HR (Ref., Std. Unit Size 24)
|
B. For EWT and/or EAT above or below Standard| Multiply output from Table 4
by factor from Table 5 (below)
| ****
17,400 x .878 = 15,277 BTU/HR
II. CAPACITY AT OTHER TD’s
A. For TD’s from 5 to 60°F
| Multiply output obtained in IA or IB (above) by appropriate factor from Table 6 (below)| IA – 17,400 x 1.15 = 20,010 BTU/HR
– OR –
IB – 15,277 x 1.15 = 17,569 BTU/HR
III. GPM AT OTHER TD’s
A. For TD’s from 5 to 60°F
| Multiply GPM of unit for 20°F TD, from Table 4
by appropriate factor from Table 6 (below)
| 1.8 x 2.30 = 4.14 GPM (Applies only to units with Std. 200°F EWT, 60°F EAT) For all others calculat using formula – GPM = BTU
500 x TD
IV. CAPACITY AT OTHER RATES OF WATER FLOW| Multiply output from
Table 4 by factor from Table 8 (below)|
V. PRESSURE LOSS AT OTHER TD’s
A. For TD’s from 5 to 60°F
| Multiply PD of unit for 20°F TD, from Table 4
by appropriate factor from Table 6 (below)
| ****
.014 x 5.00 = .07 Ft. H2O
Table 5 — HOT WATER CONVERSION FACTORS BASED ON 200°F ENTERING WATER 60°F ENTERING AIR 20°F TEMPERATURE DROP
ENTERING AIR
TEMPERATURE
| ENTERING WATER TEMPERATURE — 20°F WATER TEMPERATURE DROP
---|---
100°F| 120°F| 140°F| 160°F| 180°F| 200F°| 220°F| 240°F| 260°F| 280°F| 300°F
30°F| 0.518| 0.666| 0.814| 0.963| 1.120| 1.268| 1.408| 1.555| 1.702| 1.850|
1.997
40°F| 0.439| 0.585| 0.731| 0.878| 1.025| 1.172| 1.317| 1.464| 1.609| 1.755|
1.908
50°F| 0.361| 0.506| 0.651| 0.796| 0.941| 1.085| 1.231| 1.375| 1.518| 1.663|
1.824
60°F| 0.286| 0.429| 0.571| 0.715| 0.857| 1.000| 1.143| 1.286| 1.429| 1.571|
1.717
70°F| 0.212| 0.353| 0.494| 0.636| 0.777| 0.918| 1.060| 1.201| 1.342| 1.483|
1.630
80°F| 0.140| 0.279| 0.419| 0.558| 0.698| 0.837| 0.977| 1.117| 1.257| 1.397|
1.545
90°F| 0.069| 0.207| 0.345| 0.483| 0.621| 0.759| 0.897| 1.035| 1.173| 1.311|
1.462
100°F| 0| 0.137| 0.273| 0.409| 0.546| 0.682| 0.818| 0.955| 1.094| 1.230| 1.371
Table 6 — HOT WATER BTU, GPM AND PRESSURE LOSS FACTORS BASED ON STANDARD CONDITIONS OF 200°F ENTERING WATER 60°F ENTERING AIR & 20°F WATER DROP
USE FACTORS FROM THIS TABLE TO OBTAIN APPROXIMATE RESULTS | TEMPERATURE DROP |
---|---|
5°F | 10°F |
To obtain BTU for other Water Temperature Drops, multiply basic BTU rating by applicable Factor.| ****
1.25
| ****
1.15
| ****
1.08
| ****
1.00
| ****
.94
| ****
.90
| ****
.83
| ****
.76
| ****
.72
To obtain GPM for other Water Temperature Drops, multiply basic GPM rating by applicable Factor.*| ****
5.00
| ****
2.30
| ****
1.44
| ****
1.00
| ****
.74
| ****
.59
| ****
.40
| ****
.30
| ****
.24
To obtain Pressure Loss Feet of Water for other temperature Drops, multiply Basic loss at 20°F drop by Factor.| ****
10.00
| ****
5.00
| ****
2.00
| ****
1.00
| ****
.60
| ****
.40
| ****
.20
| ****
.13
| ****
.07
Table 7 — MINIMUM WATER FLOW — GPM
UNIT SIZE MIN. GPM| 108A
.125
| 118A
.125
| 125A
.125
| 136A
.125
| 18
.75
| 24
1.24
| 36
1.24
| 48
1.49
| 60
1.49
| 72
1.62
| 84
1.86
| 96
3.35
---|---|---|---|---|---|---|---|---|---|---|---|---
UNIT SIZE MIN. GPM| 108
3.35
| 120
3.60
| 132
4.09
| 144
4.09
| 156
4.09
| 180
4.34
| 204
4.34
| 240
4.59
| 280
4.59
| 300
6.08
| 360
6.08
|
Table 8 — HEATING CAPACITY FACTORS FOR VARIOUS RATES OF WATER FLOW
% of Rated Water Flow | 25% | 50% | 75% | 100% | 125% | 150% | 175% |
---|---|---|---|---|---|---|---|
BTU/HR Heating Capacity | .80 | .89 | .96 | 1.00 | 1.04 | 1.07 | 1.10 |
Technical Data
The performance data listed on page 6 includes sound ratings. The ratings
provide a guide in determining the acceptable degree of loudness in particular
occupancy situations.
Certain general rules apply to specific selection of unit heaters with regard
to degree of quietness (or loudness);
- The greater the fan diameter, the higher the sound level.
- The higher the motor RPM, the higher the sound level. Note that on most units the lower the speed mode results in lowering the sound rating one increment.
- Selecting a larger number of smaller units generally results in lower overall noise levels than fewer large units.
All horizontal steam and hot water unit heater motors, whether fan guard or shelf-mounted, are isolated from the mechanical mount by resilient isolators. This mounting along with balanced fan blades and excellent overall construction integrity, assures you the utmost in quiet operation.
The following table outlines sound ratings for various applications. The lower the number, the quieter the unit and the lower the sound requirement.
CORRECTIONS WHEN USING GLYCOL SOLUTION IN SYSTEM
Mounting Heights and Throws — Table 9
Unit Size| Maximum Mounting Height| Approximate Maximum
Throw| Unit Size| Maximum Mounting Height| Approximate
Maximum Throw
---|---|---|---|---|---
108A| 8′| 20′| 108| 11′| 40′
118A| 8′| 25′| 120| 12′| 40′
125A| 9′| 29′| 132| 13′| 54′
136A| 9′| 29′| 144| 13′| 55′
18| 8′| 20′| 156| 13′| 55′
24| 8′| 24′| 180| 13′| 53′
36| 9′| 28′| 204| 13′| 55′
48| 9′| 30′| 240| 14′| 57′
60| 10′| 30′| 280| 14′| 57′
72| 10′| 29′| 300| 15′| 58′
84| 10′| 30′| 360| 15′| 60′
96| 11′| 38′|
This table is based on 60°F entering air and either 2 Lbs steam or 200°F water
with a 20°F TD. The data is based on the higher speed CFM throughout
and velocity. Care should be exercised in locating adjacent unit heaters and
allowance should be made for obstruc-tions in the air pattern and conflicting
air currents from other air moving devices.
Dimensional Data
Table 10 – UNIT SIZES 18 THRU 360 (HEADER TYPE)
Unit Size| A
inches
(mm)
| B
inches
(mm)
| C
inches
(mm)
| D
inches
(mm)
| E
inches
(mm)
| F
inches
(mm)
| **G***
inch,es
(mm)
| **H***
inches
(mm)
| J
inches
(mm)
| K
inches
(mm)
| L
inches
(mm)
| M
inches
(mm)
| N
inches
(mm)
| Number
of Louvers
| Nom. Fan Diam.
inches (mm)
| Approx. Ship Wt .
lbs. (kg)
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---
18| 145⁄8
(371)
| 75⁄16
(186)
| 15
(381)
| 7½
(191)
| 61⁄8
(156)
| 215⁄16
(75)
| 3¼
(83)
| 93⁄8
(238)
| 12¼
(311)
| 9½
(241)
| 1¼
(32)
| 2¼
(57)
| 127⁄8
(327)
| 4| 9
(229)
| 26
(11.8)
24
36
| 145⁄8
(371)
| 75⁄16
(186)
| 18
(457)
| 9
(229)
| 61⁄8
(156)
| 215⁄16
(75)
| 3¼
(83)
| 93⁄8
(238)
| 12¼
(311)
| 12½
(318)
| 1¼
(32)
| 2¼
(57)
| 127⁄8
(327)
| 5| 10
(254)
| 30
(13.6)
48| 171⁄8
(435)
| 89⁄16
(217)
| 20½
(521)
| 10¼
(260)
| 57⁄8
(149)
| 215⁄16
(75)
| 511⁄16
(144)
| 117⁄16
(291)
| 14¾
(375)
| 15
(381)
| 1¼
(32)
| 1¾
(44)
| 153⁄8
(391)
| 6| 12
(305)
| 41
(18.6)
60| 171⁄8
(435)
| 89⁄16
(217)
| 20½
(521)
| 10¼
(260)
| 57⁄8
(149)
| 215⁄16
(75)
| 51⁄16
(129)
| 1015⁄16
(278)
| 14¾
(375)
| 15
(381)
| 1¼
(32)
| 1¾
(44)
| 153⁄8
(391)
| 6| 12
(305)
| 41
(18.6)
72| 183⁄8
(467)
| 93⁄16
(233)
| 21¾
(552)
| 107⁄8
(276)
| 6
(152)
| 215⁄16
(75)
| 51⁄16
(129)
| 111⁄16
(281)
| 16
(406)
| 16¼
(413)
| 1¼
(32)
| 1¾
(44)
| 165⁄8
(422)
| 7| 14
(356)
| 44
(19.9)
84| 207⁄8
(530)
| 107⁄16
(265)
| 24¼
(616)
| 121⁄8
(308)
| 61⁄8
(156)
| 215⁄16
(75)
| 511⁄16
(144)
| 1113⁄16
(300)
| 18½
(470)
| 18¾
(476)
| 1¼
(32)
| 1¾
(44)
| 191⁄8
(486)
| 8| 14
(356)
| 47
(21.3)
96
108
| 195⁄8
(498)
| 913⁄16
(249)
| 24
(610)
| 12
(305)
| 65⁄16
(160)
| 33⁄16
(81)
| 7½
(191)
| 1313⁄16
(351)
| 17¼
(438)
| 17½
(445)
| 1½
(38)
| 1¾
(44)
| 177⁄8
(454)
| 8| 16
(406)
| 49
(22.2)
120| 207⁄8
(530)
| 107⁄16
(265)
| 25¼
(641)
| 125⁄8
(321)
| 65⁄16
(160)
| 33⁄16
(81)
| 611⁄16
(170)
| 13
(330)
| 18½
(470)
| 18¾
(476)
| 1½
(38)
| 1¾
(44)
| 191⁄8
(486)
| 8| 18
(457)
| 59
(26.7)
132
144
| 233⁄8
(594)
| 1111⁄16
(297)
| 27¾
(705)
| 137⁄8
(352)
| 65⁄16
(160)
| 33⁄16
(81)
| 75⁄8
(194)
| 14
(356)
| 21
(533)
| 21¼
(540)
| 1½
(38)
| 1¾
(44)
| 215⁄8
(549)
| 9| 18
(457)
| 74
(33.5)
156| 233⁄8
(594)
| 1111⁄16
(297)
| 27¾
(705)
| 137⁄8
(352)
| 65⁄16
(160)
| 33⁄16
(81)
| 77⁄16
(194)
| 13¾
(349)
| 21
(533)
| 21¼
(540)
| 1½
(38)
| 1¾
(44)
| 215⁄8
(549)
| 9| 18
(457)
| 74
(33.5)
180
204
| 245⁄8
(625)
| 125⁄16
(313)
| 29
(737)
| 14½
(368)
| 63⁄8
(162)
| 33⁄16
(81)
| 77⁄16
(194)
| 13¾
(349)
| 22¼
(565)
| 22½
(572)
| 1½
(38)
| 1¾
(44)
| 227⁄8
(581)
| 9| 18
(457)
| 90
(40.8)
240| 277⁄8
(708)
| 1315⁄16
(354)
| 30¼
(768)
| 151⁄8
(384)
| 81⁄8
(206)
| 33⁄16
(81)
| 57⁄8
(149)
| 14
(356)
| 25½
(648)
| 23¾
(603)
| 2
(51)
| 1¾
(44)
| 261⁄8
(664)
| 10| 20
(508)
| 143
(65)
280| 277⁄8
(708)
| 1315⁄16
(354)
| 30¼
(768)
| 151⁄8
(384)
| 81⁄8
(206)
| 33⁄16
(81)
| 95⁄8
(244)
| 17¾
(451)
| 25½
(648)
| 23¾
(603)
| 2
(51)
| 1¾
(44)
| 261⁄8
(664)
| 10| 20
(508)
| 154
(70)
300
360
| 333⁄8
(848)
| 1611⁄16
(424)
| 37¾
(959)
| 187⁄8
(479)
| 9
(229)
| 33⁄16
(81)
| 95⁄8
(244)
| 185⁄8
(473)
| 31
(787)
| 31¼
(794)
| 2
(51)
| 1¾
(44)
| 315⁄8
(803)
| 13| 24
(610)
| 203
(92)
Applies to standard motor with standard fan guard. When optional motors or OSHA fan guards are requested, dimensions will vary according to the substitutions made.
NOTES:
- OSHA guard standard on all serpentine models and header models 18 thru 48 supplied with 1 phase motors (dimensions shown in tables).
- Standard motor and standard guard shown.
- All 3 phase and explosion proof motors are shelf mounted.
- Optional OSHA guards available for all units with standard 1 phase motor.
Specifications
-
GENERAL
Furnish and install, where indicated or scheduled on plans the horizontal steam/hot water unit heater. Unit shall be equipped as specified herein. All units shall be installed in a neat and workmanlike manner in accordance with this specification and the manufacturer’s installation instruction. -
CASING
Casings shall be 20-gauge die-formed steel. Paint finish shall be of lead- free, chromate free, polyester melamine resin base. Finish shall be baked at 400°F. -
COIL SIZES 18 – 360
Coil elements and headers shall be of heavy wall drawn seamless copper tubing. Element tubes shall be brazed into extruded header junctions. Pipe connection saddles shall be of cast bronze. Aluminum fins shall have drawn collars to assure permanent bond with expanded element tubes and exact spacing. All Element Assemblies are submersion tested at the factory at 200 PSI. Under maximum conditions, coils are rated at 150 PSI at 366°F for steam and 150 PSI at 320°F for hot water. We recommend operating pressure of 75 PSI at 320°F for long life. -
MOTORS
Motors shall be totally enclosed, resilient mounted with class “B” windings. All motors shall be designed for horizontal mounting. Motors under 1/3 HP are totally enclosed, frame mounted, 115/1/60 with thermal overload protection and permanently lubricated sleeve bearings with optional solid state speed controller available. 1/3 HP (115/1/60) motors are open frame construction, with thermal overload protection and ball bearings. 1/3 HP
at (230 volt) and 1/2 HP (230 volt) motors are open frame construction, with thermal overload protection and ball bearings. 1/3 and 1/2 HP motors are available in single and 3 phase in open frame construction or explosion-proof housings, all the above are available as options.
EXPLOSION PROOF MOTORS
An enclosed motor whose enclosure is designed and constructed to withstand an
explosion of a specific gas or vapor which may occur within the motor and to
prevent the ignition of this gas or vapor surrounding the machine.
Horizontal unit heater motors comply with the National Electrical Code classification as follows:
- Class I, Group D; all sizes
- Class II, Group F; all sizes
- Class II, Group G; all sizes
- Division I & II Installations
- T-code (T3B)
Explosion proof equipment is not generally available for Class I, Groups A and B and it is necessary to isolate motors from the hazardous area. All explosion proof motors are shelf mounted.
FANS
Fans shall be of the aluminum blade, hub type designed and balanced to assure
maximum air delivery, low motor horsepower requirements and quiet operation.
Blades are spark proof.
FAN GUARDS
Fan guards shall be welded steel, zinc plated or painted. To meet ETL and OSHA
requirements, units mounted below 8 feet from floor must be equipped with an
OSHA fan guard. OSHA fan guards are standard on coil sizes 18 through 48 and
optional on coil sizes 60 through 360 with single phase, standard motors only.
AIR DEFLECTION LOUVERS
Units shall be equipped with horizontal, individually adjustable louvers.
Vertical louvers for four-way air control shall be available as an optional
extra.
Serpentine Coil Horizontal Unit Heaters Dimensional Data
NOTE: Motors are totally enclosed, thermally protected, sleeve bearing, with 2″ (h) x 4″ (w) conduit connection boxes. Nutserts are attached to enclosure for balanced hanging.
Table 11 – STANDARD SPECIFICATION
Unit Size
| H
inches
(mm)
| W
inches
(mm)
| A
inches
(mm)
| B
inches
(mm)
| C
inches
(mm)
---|---|---|---|---|---
108A| 16
(406)
| 18
(457)
| 167⁄32 (412)| 11¼ (286)| 4¼ (108)
118A| 16
(406)
| 18
(457)
| 167⁄32 (412)| 11¼ (286)| 4¼ (108)
125A| 16
(406)
| 18
(457)
| 167⁄32 (412)| 11¼ (286)| 4¼ (108)
136A*| 18½ (470)| 20½ (521)| 1822⁄32 (475)| 13¾ (349)| 511⁄16 (144)
Unit Size
| Number of Louvers| Nominal Fan Diameter
inches (mm)
| Approx. Ship Wt.
lb. (kg)
---|---|---|---
108A| 5| 9 (229)| 22 (10.0)
118A| 5| 10 (254)| 24 (10.9)
125A| 5| 10 (254)| 25 (11.3)
136A*| 6| 12 (305)| 31 (14.0)
DIMENSION “C” IS TO BACK OF MOTOR, NOT MOTOR CONDUIT CONNECTOR AS SHOWN ABOVE.
NOTE: OSHA type fan guard standard on sizes 108A through 136A.
Serpentine Coil Horizontal Unit Heaters Specifications
GENERAL
Furnish and install, where indicated or scheduled on plans the horizontal hot
water unit heater. Unit shall be equipped as specified herein.
All units shall be installed in a neat and workmanlike manner in accordance
with this specification and the manufacturer’s installation instruction.
CASING
Casings shall be 20-gauge die-formed steel. Paint finish shall be of lead-
free, chromate free, polyester melamine resin base. Finish shall be baked at
400°F.
COIL SIZES 108A – 136A
Coil is a serpentine design with seamless copper tubing. Aluminum fins shall
have drawn collars to assure permanent bond with expanded tubes. Tubing
connection shall be 3/8 inch copper tubing, type “M” (.500 OD). Coils shall be
factory tested at 200 PSI. Coils have a max operating entering water
temperature of 320°F.
MOTORS
Motors shall be totally enclosed, resilient mounted with class “B” windings.
All motors shall be designed for horizontal mounting.
FANS
Fans shall be of the aluminum blade type, designed and balanced to assure
maximum air delivery, low motor horsepower requirements and quiet operation.
OSHA FAN GUARDS
OSHA fan guards shall be welded steel, zinc plated or painted. OSHA fan guards
are standard on all models.
AIR DEFLECTION LOUVERS
Units shall be equipped with horizontal, individually adjustable louvers.
Horizontal Unit Heaters Motor Characteristics
Table 12 – TOTALLY ENCLOSED MOTOR TYPE
Unit Sizes
| ****
AMP
| ****
MCA
| ****
HP
| ****
RPM
---|---|---|---|---
115/1/60
18, 24,
108A, 118A
| 0.8| 1.0| 16W| 1550
136A| 1.4| 1.8| 1/20| 1000
36, 125A| 1.2| 1.5| 25W| 1550
48, 60, 72| 1.4| 1.8| 1/20| 1000
84, 96, 108| 2.2| 2.8| 1/12*| 1000
120, 132,
144, 156,
180, 204, 240
| ****
4.5
| ****
5.6
| ****
1/3
| ****
1140
280, 300, 360| 5.4| 6.8| 1/2| 1100
230/1/60
18, 24,
108A, 118A
| 0.4| 0.5| 16W| 1550
136A| 1.4| 1.8| 1/20†| 1000
36, 125A| 0.6| 0.8| 25W| 1550
48, 60, 72| 1.4| 1.8| 1/20†| 1000
84, 96, 108| 2.2| 2.8| 1/12†| 1000
120, 132
144, 156,
180, 204, 240
| ****
4.5
| ****
5.6
| ****
1/3†
| ****
1140
280, 300, 360| 5.4| 6.8| 1/2†| 1100
208-230/460/3/60
48, 60, 72, 84,
96, 108, 120,
132, 144, 156, 180,
204, 240
280, 300, 360
| ****
2.6-2.6/1.3
| ****
3.3-3.3/1.6
| ****
1/2**
| ****
1140
- Optional variable speed switch is available.
- These motors are without thermal overload protection. Motors without thermal overload protection must be installed with the optional manual starter or other field provided overload protection.
NOTE
- All motors are constant speed and operate at top speed as indicated in motor data. Unit sizes 18 through 108, including 108A, 118A, 125A and 136A can be run at reduced speed with addition of optional variable speed switch. This switch is factory-calibrated for low and high speed ratings, with intermediate speeds infinitely controllable. Unit sizes 120 through 360 operate at constant speed as indicated in motor data. All 1/4 HP motors are PSC.
- Motors under 1/3 HP are totally enclosed, frame mounted, 115/1/60 with thermal overload protection and permanently lubricated sleeve bearings with optional speed controller available. 1/3 HP (115/1/60) motors are open frame constant speed with thermal over-load protection and ball bearings. 1/3 HP (230 volt) and 1/2 HP (230 volt) motors are open frame constant speed with thermal overload protection and ball bearings.
Table 13 – EXPLOSION PROOF WITH THERMAL OVERLOAD MOTOR TYPE
Unit Sizes
| ****
AMP
| ****
MCA
| ****
HP
| ****
RPM
---|---|---|---|---
115/1/60
48, 60, 72,
84, 96, 108,
120, 132
| ****
3.7
| ****
4.6
| ****
1/6
| ****
1140
144, 156,
180, 204
| ****
5.4
| ****
6.8
| ****
1/4
| ****
1140
240| 7.8| 9.8| 1/3| 1140
280, 300, 360| 9.6| 12.0| 1/2| 1140
230/1/60
48, 60, 72,
84, 96, 108,
120, 132
| ****
3.7
| ****
4.6
| ****
1/6†
| ****
1140
144, 156,
180, 204
| ****
5.4
| ****
6.8
| ****
1/4†
| ****
1140
240| 3.9| 4.9| 1/3| 1140
280, 300, 360| 4.8| 6.0| 1/2| 1140
230/460/3/60
144, 156,
180, 204,
240, 280,
300, 360
| ****
2.2/1.1
| ****
2.8/1.4
| ****
1/3
| ****
1140
These motors are 115/230 volts.
†230/1/60 unit has 115/1/60 motor supplied with field installed stepdown transformer.
NOTE
- 1/3 and 1/2 HP motors are available as 230 volt single and 3 phase in open frame and explosion-proof housings, all available as options. 1/3 and 1/2 HP motors operate at single speed only.
- Stated AMP draw is full load amp (FLA). AMP draw varies by motor manufacturer ± .2 AMPS. Verify FLA per unit motor data plate.
CAUTION: Select appropriate AMP and MCA for the multiple voltage motors. For example, the AMP and MCA for Models 360 with a 460 volt Totally Enclosed motor is 1.3 and 1.6 respectively.
Vertical Unit Heaters Features and General Specifications
Vertical projection unit heaters provide heat where it is required in
commercial and industrial applications. Mounted near the ceiling, this unit
provides air circulation and reduces stratification, without occupying
otherwise usable building space. Units can be provided with an optional
diffuser for patterned discharge or without a diffuser for higher velocity
‘spot’ heating near doorways and other high-loss areas.
Vertical units are available in fifteen sizes for steam or hot water heating.
Steam capacities range from 140 to 2,580 EDR (26.0 to 705 MBH) (2 PSI w/60°F
EAT).
Hot water capacities range from 18.9 to 519.4 MBH (200°F EWT/20°F drop w/60°F
EAT).
CONSTRUCTION
The unit casing is formed by two square, 20-gauge steel plates. The bottom
plate forms an orifice for air delivery. Air ports are stamped in the top
plate of standard units for easy conversion of low output units.
FAN
The aluminum blade fans are quiet, factory balanced and sturdy for standard or
sparkproof applications.
OPTIONAL OSHA FAN GUARD, LOUVER CONE DIFFUSER
To meet ETL and OSHA requirements, units mounted below 8 feet (2.4 m) must be
equipped with an OSHA Fan Guard. If adjustments to the vertical airlow pattern
are desired, the Louver Cone Diffuser can be installed.
Note: Vertical unit heaters can support either OSHA Fan Guard or the Louver Cone Diffuser – both units cannot be installed on the same unit.
HEATING ELEMENT
Hot water-steam coils are rectangular 3 or 4-sided, one-pass, multiple
circuit, with aluminum fins mechanically bonded to the tubes. Standard coils
are seamless copper tubing. Coils tested at 375 PSI under water. Supply and
return connections are steel pipe. Standard coils have .025 copper tubing
suitable for use on steam pressure to 75 PSI or hot water up to 225 PSI or
325°F.
MOTORS
Standard motors are 115/60/1, totally enclosed, with thermal overload
protection for all vertical units through size 285. Standard motors for sizes
40, 62 and 77 are shaded pole, sleeve bearing. The vertical 104 motor is
permanent split capacitor type with sleeve bearings. Motor for unit sizes 125
through 285 are permanent split capacitor types with permanently lubricated
ball bearings. Motors used on unit sizes 317 through 700 are 230/460/60/3,
totally enclosed, with permanently lubricated ball bearings. Unit sizes
smaller than 317 are also available with 230/460/60/3 motors.
All motors fractional HP and integral HP, have Class “B” insulation. The
115/60/1 motors used as standard on unit sizes 40 through 104 can be operated
at multiple speeds with the addition of a solid-state control.
All units are available with 1140 RPM explosion-proof motors.
EXPLOSION PROOF MOTORS
An enclosed motor whose enclosure is designed and constructed to withstand an
explosion of a specific gas or vapor which may occur within the motor and to
prevent the ignition of this gas or vapor surrounding the machine.
Vertical unit heater motors comply with the National Electrical Code classification as follows:
- Class I, Group D; all sizes
- Class II, Group F; all sizes
- Class II, Group G; all sizes
- Division I & II Installations
- T-code (T3B)
Explosion proof equipment is not generally available for Class I, Groups A and B and it is necessary to isolate motors from the hazardous area.
THERMOSTATS
Line voltage wall thermostats are in stock for immediate shipment. All models
are SPST with bimetal thermometer, set point adjustment, 40 to 90°F (5 to
30°C) range and selector switches. Standard duty models with “off-auto” and
“auto-off-fan” and a heavy duty model with “auto-off-fan” switching are
available. Other models available on request.
STRAP-ON WATER CONTROL
A SPDT strap-on type hot water control with 100° to 240°F (38 to 116°C) rated
at 10 amps at 120 volt is also available. Control can be used for direct or
reverse acting applications as a high or low limit.
STEAM PRESSURE CONTROL
SPST switch opens on a rise in pressure. Control is automati-cally reset, has
a range of 0 to 15 PSIG (0 to 103 KPa) and has an adjustable differential.
Other actions, ranges, circuits and manual reset models are available on
request.
MANUAL STARTERS
Single and three-phase models are available. Standard models are single-speed,
toggle-operated, NEMA Type 1 and are surface-mounted. Note: While these manual
starters can be used with explosion-proof motors, they do not meet
requirements for use in explosion-proof applications.
WALL MOUNTED SPEED CONTROLLERS
Horizontal units up to 108 and vertical units up to 104 with standard motors
(115 volt) can be operated at reduced speeds by addition of optional speed
controller. Controller is 5 amps, pre-set at factory for maximum and minimum
speeds, with intermediate speeds infinitely controllable. All 1/3, 1/2 HP and
230 volt motors operate only at rated speed and CFM – See performance data
charts.
Steam Performance Data — Table 14
Performance based on 2 Lbs steam pressure at heater with air entering @ 60°F.
STANDARD UNITS
Unit Size
| ****
BTU
**Per Hour***
| Condensate Lbs Per Hour| Square Foot EDR| ****
Final Temperature
| ****
Motor HP †
| ****
Motor RPM
| CFM
70 °F
Air Basis
| ****
Outlet Velocity
| Nominal Amps at 115 VAC**| ****
Sound Rating
---|---|---|---|---|---|---|---|---|---|---
40| 41,300| 43| 172| 124°F| 1/40| 1550| 595| 877| 1.2| I
33,600| 55| 140| 131°F| 1150| 436| 658
62| 65,500| 68| 273| 121°F| 1/20| 1550| 989| 1005| 2.1| II
52,800| 55| 220| 129°F| 1150| 706| 727
77| 80,600| 83| 336| 122°F| 1/20| 1550| 1200| 1220| 2.1| II
65,100| 67| 271| 130°F| 1150| 858| 894
104| 101,800| 106| 424| 123°F| 1/8| 1070| 1490| 980| 1.2| II
87,900| 91| 366| 129°F| 850| 1180| 783
125| 124,400| 129| 518| 124°F| 1/6| 1100| 1790| 1170| 2.3| III
144| 152,000| 157| 633| 123°F| 1/6| 1100| 2220| 1045| 2.3| III
164| 173,000| 179| 720| 121°F| 1/6| 1100| 2620| 1230| 2.3| IV
200| 210,200| 208| 838| 118°F| 1/4| 1100| 3200| 1495| 3.6| III
237| 249,800| 260| 1040| 115°F| 1/4| 1100| 4180| 1205| 3.6| IV
285| 283,800| 294| 1180| 119°F| 1/2| 1100| 4430| 1275| 5.4| IV
317| 333,400| 345| 1390| 119°F| 3/4| 1140| 5210| 1500| N/A| IV
367| 386,000| 400| 1610| 118°F| 3/4| 1140| 6140| 1770| N/A| IV
495| 496,000| 514| 2070| 117°F| 1-1/2| 1160| 8020| 1640| N/A| IV
585| 585,000| 605| 2440| 117°F| 1-1/2| 1160| 9450| 1930| N/A| IV
700| 705,000| 729| 2940| 119°F| 3| 1165| 11,000| 2250| N/A| IV
NOTES:
Constant speed units are rated at capacities shown in regular type; capacities
shown in italic faced type apply only to units with multi-speed motors.
- To determine BTU per hour capacities at various steam pressures and entering air temperatures, use conversion factors from Table 17, page 17.Final temperatures at new conditions can be calculated by applying basic formula.
- Stated AMP is full load amps (FLA). AMP draw varies by motor manufacturer ±0.2 AMPS. See Page 25 for motor data. † Motor HP listed is applicable to standard motor type only. For explosion proof motor HP, see unit installation manual.
Steam Performance Data — Table 15
Performance based on 2 Lbs steam pressure at heater with air entering @ 60°F.
LOW OUTPUT UNITS
STANDARD VERTICAL UNITS WITH ALL AIR PORTS OPEN
Unit Size
| ****
BTU
Per Hour
| Condensate Lbs Per Hour| Square Foot EDR| ****
Final Temperature
| ****
Motor HP †
| ****
Motor RPM
| CFM
70° F
Air Basis
| ****
Outlet Velocity
| ****
Sound Rating
---|---|---|---|---|---|---|---|---|---
40L| 34,800| 36| 145| 108°F| 1/40| 1550| 668| 950| I
26,000| 27| 108| 111°F| 1150| 470| 672
62L| 57,200| 59| 238| 104°F| 1/20| 1550| 1200| 1190| I
45,800| 48| 191| 109°F| 1150| 862| 858
77L| 68,000| 71| 283| 106°F| 1/20| 1550| 1360| 1350| II
55,000| 57| 229| 111°F| 1150| 995| 992
104L| 85,400| 89| 356| 108°F| 1/8| 1070| 1640| 1050| II
71,200| 74| 296| 111°F| 850| 1290| 827
125L| 111,000| 115| 462| 107°F| 1/6| 1100| 2180| 1390| III
144L| 125,000| 130| 524| 109°F| 1/6| 1100| 2360| 1080| III
164L| 149,000| 154| 620| 107°F| 1/6| 1100| 2920| 1340| IV
200L| 176,800| 183| 736| 108°F| 1/4| 1100| 3390| 1560| III
237L| 214,900| 224| 895| 104°F| 1/4| 1100| 4500| 1270| IV
285L| 251,800| 260| 1050| 106°F| 1/2| 1100| 5040| 1420| IV
317L| 291,000| 302| 1210| 107°F| 3/4| 1140| 5700| 1610| IV
367L| 344,000| 356| 1430| 108°F| 3/4| 1140| 6600| 1870| IV
495L| 428,000| 446| 1785| 102°F| 1-1/2| 1160| 9380| 1860| IV
585L| 515,000| 533| 2140| 106°F| 1-1/2| 1160| 10,300| 2060| IV
700L| 620,000| 642| 2580| 108°F| 3| 1165| 11,900| 2380| IV
NOTES:
Constant speed units are rated at capacities shown in regular type; capacities
shown in italic faced type apply only to units with multi-speed motors.
To determine BTU per hour capacities at various steam pressures and entering
air temperatures, use conversion factors from Table 17, page 17. Final
temperatures at new conditions can be calculated by applying basic formula.
† Motor HP listed is applicable to standard motor type only. For explosion proof motor HP, see unit installation manual.
Vertical Unit Heaters Steam Calculations and Correction Factors
| EXAMPLE: –
UNIT SIZE: __ 40
Steam Pressure 10 PSI Entering Air Temp. 40°F
---|---
I. CAPACITY
A. For 2 lbs. steam, 60°F entering air
| ****
Read output directly from Tables 14 & 15: 41,300 BTU/HR
|
B. For higher steam pressures and/or EAT’s above or below 60°F| Multiply
output from Tables 14 & 15 by appropriate correction factor from Table 16
(below)| ****
41,300 x 1.27 = 52,451 BTU/HR
II. FINAL AIR TEMPERATURE
A. For 2 LBS steam, 60°F entering air
| ****
Read temperature directly from Tables 14 & 15: 124°F
|
B. For capacities calculated in IB (above)| __Output from IB + EAT = Final
Air Temperature
1.085 x CFM from Table 14
| __52,451 + 40 = 121.0°F
1.085 x 595
III. FINAL AIR VOLUME
A. For 2 LBS steam, 60°F entering air
| Nom. CFM Final
460 + Final Air Temp from Table 14 x from = Air
530 Table 14 Volume
| ****
__460+124 x 595 = 655 CFM
530
B. For final air temperatures calculated In II B (above)
| Nom. CFM Final
460 + Final Air Temp from IIB x from = Air
530 Table 14 Volume
| ****
460+121.0 x 595 = 652 CFM
530
IV. CONDENSATE PER HOUR
A. For 2 LBS steam, 60°F entering air
| ****
Read LBS per hour from Tables 14 & 15: 43 LBS/HR
|
B. For capacities calculated in IB (above)| _Output from IB = LBS per hour
of condensate Latent Heat From Table 17| 52,451_ = 55.0 LBS/HR
953
Table 16 — STEAM CORRECTION FACTORS BASED ON 2 LBS. STEAM 60°F EAT
ENTERING AIR
TEMPERATURE
| STEAM PRESSURE — LBS PER SQUARE INCH (SATURATED)
---|---
0| 2| 5| 10| 15| 20| 30| 40| 50| 75
30°F| 1.18| 1.22| 1.27| 1.34| 1.40| 1.45| 1.53| 1.61| 1.67| 1.79
40°F| 1.11| 1.15| 1.20| 1.27| 1.32| 1.37| 1.46| 1.53| 1.59| 1.71
50°F| 1.03| 1.07| 1.12| 1.19| 1.25| 1.30| 1.39| 1.46| 1.52| 1.64
60°F| 0.96| 1.00| 1.05| 1.12| 1.18| 1.23| 1.32| 1.39| 1.45| 1.57
70°F| 0.90| 0.93| 0.98| 1.05| 1.11| 1.16| 1.25| 1.32| 1.38| 1.49
80°F| 0.83| 0.86| 0.91| 0.98| 1.04| 1.09| 1.18| 1.25| 1.31| 1.42
90°F| 0.76| 0.80| 0.85| 0.91| 0.97| 1.02| 1.11| 1.18| 1.24| 1.36
100°F| 0.69| 0.73| 0.78| 0.85| 0.90| 0.96| 1.04| 1.11| 1.17| 1.29
Table 17 — PROPERTIES OF SATURATED STEAM
| STEAM PRESSURE IN LBS PER SQUARE INCH GAUGE
---|---
0| 2| 5| 10| 15| 20| 30| 40| 50| 75
Steam
Temperature-°F
| ****
212.0
| ****
218.5
| ****
227.1
| ****
239.4
| ****
249.8
| ****
258.8
| ****
274.0
| ****
286.7
| ****
297.7
| ****
319.9
Latent Heat
of Steam
| ****
970
| ****
966
| ****
961
| ****
953
| ****
946
| ****
940
| ****
929
| ****
920
| ****
912
| ****
891
NOTE
- Ratings apply only to free inlet and discharge without diffusers.
- All motors are constant speed and operate at top speed as indicated in motor data. Sizes 40 through 104 can be run at reduced speed with addition of optional variable speed switch. This switch is factory-calibrated for low and high speed ratings, with intermediate speeds infinitely controllable. Sizes 164 through 700 operate at constant speed as indicated in motor data.
- For specific motor data refer to motor specifications on page 25.
To correct for entering air temperatures, use 1°F temperature rise for each foot in mounting height. As an example, 60°F air is required at work area (5 feet above floor) units are to be mounted at (20 feet) above floor. Mounting height (20 feet) minus work height (5 feet) equals differential (15 feet) or, 15°F rise in air temperature at unit air inlet. Correct for actual inlet air temperature of 75°F (60°F + 15°F = 75°F EAT) on Table 16.
Hot Water Performance Data — Table 18**
STANDARD OUTPUT UNITS
Unit Size| Water Temp Drop| Output MBH| ****
GPM
| H 2 O
Pressure
Drop
| Final Air Temp| Motor HP †| Motor RPM|
Nominal CFM| Outlet Velocity| Sound Rating
---|---|---|---|---|---|---|---|---|---|---
40
| 10°F
20°F
30°F
| 28.8
22.7
16.7
| 5.93
2.34
1.15
| .37
.06
.02
| 104.6°F
95.2°F
85.9°F
| ****
1/40
| ****
1550
| ****
595
| ****
877
| I
40*
| 10°F
20°F
30°F
| 22.9
18.1
13.4
| 4.71
1.87
.92
| .24
.04
.01
| 108.3°F
98.3°F
88.4°F
| ****
1/40
| ****
1150
| ****
436
| ****
658
| I
62
| 10°F
20°F
30°F
| 48.1
39.6
31.1
| 9.92
4.08
2.14
| 1.05
.19
.06
| 104.8°F
96.9°F
89.0°F
| ****
1/20
| ****
1550
| ****
989
| ****
1005
| II
62*
| 10°F
20°F
30°F
| 38.1
31.5
24.8
| 7.85
3.24
1.71
| .67
.13
.04
| 109.7°F
101.1°F
92.4°F
| ****
1/20
| ****
1150
| ****
706
| ****
727
| II
77
| 10°F
20°F
30°F
| 58.7
48.4
38.1
| 12.11
4.99
2.62
| .98
.18
.05
| 105.1°F
97.2°F
89.3°F
| ****
1/20
| ****
1550
| ****
1200
| ****
1220
| II
77*
| 10°F
20°F
30°F
| 46.5
38.5
30.5
| 9.59
3.97
2.09
| .63
.12
.03
| 110.0°F
101.2°F
92.7°F
| ****
1/20
| ****
1150
| ****
858
| ****
894
| II
104
| 10°F
20°F
30°F
| 77.2
68.3
59.3
| 15.91
7.03
4.08
| 2.06
.44
.16
| 106.6°F
101.2°F
95.8°F
| ****
1/8
| ****
1070
| ****
1528
| ****
980
| II
104*
| 10°F
20°F
30°F
| 63.7
56.5
49.2
| 13.13
5.82
3.38
| 1.43
.31
.11
| 108.6°F
103.1°F
97.6°F
| ****
1/8
| ****
850
| ****
1208
| ****
783
| II
125
| 10°F
20°F
30°F
| 94.9
83.7
72.5
| 19.55
8.63
4.98
| 3.04
.65
.23
| 108.9°F
103.1°F
97.3°F
| ****
1/6
| ****
1100
| ****
1790
| ****
1170
| III
144| 10°F
20°F
30°F
| 117.6
105.2
92.8
| 24.24
10.84
6.38
| 4.32
.96
.36
| 108.8°F
103.7°F
98.5°F
| 1/6| 1100| 2220| 1045| III
Performance based on 200°F EWT, 20°F TD, 60°F EAT. Performance at 10°F & 30°F TD is also shown.
For capacities at other conditions, use the correction multipliers in the tables on page 22.
Speed controller option is required for reduced ratings.
† Motor HP listed is applicable to standard motor type only. For explosion
proof motor HP, see unit installation manual.
Hot Water Performance Data — Table 19**
STANDARD OUTPUT UNITS
Unit Size| Water Temp Drop| Output MBH| ****
GPM
| H 2 O
Pressure Drop
| Final Air Temp| Motor HP †| Motor RPM|
Nominal CFM| Outlet Velocity| Sound Rating
---|---|---|---|---|---|---|---|---|---|---
164
| 10°F
20°F
30°F
| 132.4
118.6
104.8
| 27.29
12.22
7.20
| 3.67
.81
.30
| 106.6°F
101.7°F
96.9°F
| 1/6| ****
1100
| 2620| 1230| IV
200
| 10°F
20°F
30°F
| 156.2
139.7
123.2
| 32.20
14.40
8.47
| 5.02
1.11
.41
| 105.0°F
100.2°F
95.5°F
| 1/4| ****
1100
| ****
3200
| ****
1495
| ****
III
237
| 15°F
20°F
30°F
| 188.9
180.1
162.7
| 25.95
18.56
11.18
| 3.92
2.10
.82
| 101.8°F
99.9°F
96.0°F
| 1/4| ****
1100
| ****
4162
| ****
1205
| ****
IV
285
| 15°F
20°F
30°F
| 215.4
205.4
185.3
| 29.60
21.17
12.73
| 5.02
2.68
1.04
| 104.8°F
102.7°F
98.5°F
| 1/2| ****
1100
| ****
4430
| ****
1275
| ****
IV
317
| 15°F
20°F
30°F
| 254.9
242.9
218.9
| 35.03
25.03
15.04
| 6.88
3.67
1.42
| 105.1°F
103.0°F
98.7°F
| 3/4| ****
1140
| ****
5210
| ****
1500
| ****
IV
367
| 15°F
20°F
30°F
| 294.7
280.8
253.1
| 40.49
28.94
17.39
| 6.60
3.52
1.36
| 104.2°F
102.2°F
98.0°F
| 3/4| ****
1140
| ****
6140
| ****
1770
| ****
IV
495
| 15°F
20°F
30°F
| —
368.1
333.6
| —
37.93
22.92
| —
5.81
2.29
| —
102.3°F
98.3°F
| 1-1/2| ****
1160
| ****
8020
| ****
1640
| ****
IV
585
| 15°F
20°F
30°F
| 451.2
431.1
391.0
| 62.00
44.43
26.86
| 8.78
4.72
1.86
| 104.0°F
102.0°F
98.1°F
| 1-1/2| ****
1160
| ****
9450
| ****
1930
| ****
IV
700
| 15°F
20°F
30°F
| —
519.4
470.9
| —
53.52
32.35
| —
5.29
2.08
| —
103.5°F
99.5°F
| 3| ****
1165
| ****
11,000
| ****
2250
| ****
IV
Performance based on 200°F EWT, 20°F TD, 60°F EAT. Performance at 10°F & 30°F TD is also shown.
For capacities at other conditions, use the correction multipliers in the
tables .
† Motor HP listed is applicable to standard motor type only. For explosion
proof motor HP, see unit installation manual.
Hot Water Performance Data — Table 20**
LOW OUTPUT UNITS
STANDARD VERTICAL UNITS WITH ALL AIR PORTS OPEN
Unit Size| Water Temp Drop| Output MBH| ****
GPM
| H 2 O
Pressure Drop
| Final Air Temp| Motor HP †| Motor RPM|
Nominal CFM| Outlet Velocity| Sound Rating
---|---|---|---|---|---|---|---|---|---|---
40L
| 10°F
20°F
30°F
| 23.9
18.9
14.0
| 4.92
1.95
.96
| .26
.04
.01
| 92.9°F
86.1°F
79.3°F
| ****
1/40
| ****
1550
| ****
668
| ****
950
| ****
I
40L*
| 10°F
20°F
30°F
| 16.7
13.5
—
| 3.45
1.39
—
| .13
.02
—
| 92.8°F
86.4°F
—
| ****
1/40
| ****
1150
| ****
470
| ****
672
| ****
I
62L
| 10°F
20°F
30°F
| 41.5
34.2
27.0
| 8.56
3.53
1.85
| .80
.15
.04
| 91.9°F
86.3°F
80.7°F
| ****
1/20
| ****
1550
| ****
1200
| ****
1190
| ****
II
62L*
| 10°F
20°F
30°F
| 32.4
26.9
21.3
| 6.68
2.77
1.46
| .50
.09
.03
| 94.7°F
88.7°F
82.8°F
| ****
1/20
| ****
1150
| ****
862
| ****
858
| ****
II
77L
| 10°F
20°F
30°F
| 48.9
40.5
32.0
| 10.09
4.17
2.20
| .69
.13
.04
| 93.2°F
87.4°F
81.7°F
| ****
1/20
| ****
1550
| ****
1360
| ****
1350
| ****
II
77L*
| 10°F
20°F
30°F
| 38.5
32.0
25.4
| 7.94
3.29
1.75
| .44
.08
.02
| 95.7°F
89.6°F
83.5°F
| ****
1/20
| ****
1150
| ****
995
| ****
992
| ****
II
104L
| 10°F
20°F
30°F
| 63.7
56.5
49.2
| 13.13
5.82
3.38
| 1.43
.31
.11
| 93.5°F
89.7°F
85.9°F
| ****
1/8
| ****
1070
| ****
1752
| ****
1050
| ****
II
104L*
| 10°F
20°F
30°F
| 54.5
48.5
42.4
| 11.24
4.99
2.91
| 1.06
.23
.08
| 93.5°F
89.8°F
86.1°F
| ****
1/8
| ****
850
| ****
1499
| ****
827
| ****
II
125L
| 10°F
20°F
30°F
| 83.7
73.9
64.2
| 17.24
7.62
4.41
| 2.40
.51
.18
| 95.4°F
91.3°F
87.1°F
| ****
1/6
| ****
1100
| ****
2180
| ****
1390
| ****
III
144L
| 10°F
20°F
30°F
| 95.4
85.5
75.6
| 19.66
8.81
5.20
| 2.92
.65
.24
| 97.3°F
93.4°F
89.5°F
| ****
1/6
| ****
1100
| ****
2360
| ****
1080
| ****
III
Performance based on 200°F EWT, 20°F TD, 60°F EAT. Performance at 10°F & 30°F TD is also shown.
For capacities at other conditions, use the correction multipliers in the tables .
Speed controller option is required for reduced ratings.
† Motor HP listed is applicable to standard motor type only. For explosion
proof motor HP, see unit installation manual.
Hot Water Performance Data — Table 21**
Unit Size| Water Temp Drop| Output MBH| ****
GPM
| H 2 O
Pressure Drop
| Final Air Temp| Motor HP †| Motor RPM| Nominal
CFM
| Outlet Velocity| Sound Rating
---|---|---|---|---|---|---|---|---|---|---
164L
| 10°F
20°F
30°F
| 112.3
100.7
89.2
| 23.15
10.38
6.13
| 2.70
.60
.22
| 95.4°F
91.8°F
88.1°F
| ****
1/6
| ****
1100
| ****
2920
| ****
1340
| ****
IV
200L
| 10°F
20°F
30°F
| 135.8
121.8
107.3
| 27.98
12.52
7.37
| 3.85
.85
.32
| 96.9°F
93.0°F
89.2°F
| ****
1/4
| ****
1100
| ****
3390
| ****
1560
| ****
III
237L
| 10°F
20°F
30°F
| 168.5
153.8
139.1
| 34.72
15.85
9.56
| 6.75
1.56
.61
| 94.5°F
91.4°F
88.4°F
| ****
1/4
| ****
1100
| ****
4507
| ****
1270
| ****
IV
285L
| 10°F
20°F
30°F
| 188.9
180.1
162.7
| 25.95
18.56
11.18
| 3.92
2.10
.82
| 94.5°F
92.9°F
89.7°F
| ****
1/2
| ****
1100
| ****
5040
| ****
1420
| ****
IV
317L
| 10°F
20°F
30°F
| 220.9
210.6
189.9
| 30.35
21.70
13.05
| 5.26
2.81
1.09
| 95.7°F
94.1°F
90.7°F
| ****
3/4
| ****
1140
| ****
5700
| ****
1610
| ****
IV
367L
| 10°F
20°F
30°F
| 260.7
248.5
224.2
| 35.82
25.61
15.40
| 5.24
2.80
1.09
| 96.4°F
94.7°F
91.3°F
| ****
3/4
| ****
1140
| ****
6600
| ****
1870
| ****
IV
495L
| 10°F
20°F
30°F
| —
310.5
281.7
| —
32.00
19.35
| —
4.23
1.67
| —
90.5°F
87.7°F
| ****
1-1/2
| ****
1160
| ****
9380
| ****
1860
| ****
IV
585L
| 10°F
20°F
30°F
| 394.4
377.0
342.2
| 54.19
38.85
23.51
| 6.83
3.68
1.45
| 95.3°F
93.7°F
90.6°F
| ****
1-1/2
| ****
1160
| ****
10,300
| ****
2060
| ****
IV
700L
| 10°F
20°F
30°F
| —
453.7
411.7
| —
46.76
28.28
| —
4.11
1.62
| —
95.1°F
91.9°F
| ****
3
| ****
1165
| ****
11,900
| ****
2380
| ****
IV
Performance based on 200°F EWT, 20°F TD, 60°F EAT. Performance at 10°F & 30°F
TD is also shown.
For capacities at other conditions, use the correction multipliers in the
tables on page 22.
† Motor HP listed is applicable to standard motor type only. For explosion
proof motor HP, see unit installation manual.
Vertical Unit Heaters Hot Water Calculations and Correction Factors
| ****
EXAMPLE: –
UNIT SIZE: __ 40
Entering Water Temp. 160°F Entering Air Temp. 40°F Water Temperature Drop __ 10°F
---|---
I. CAPACITY @ 20 °F TD:
A. For 200°F EWT, 60°F EAT
| ****
Read output directly from Tables 18 – 21, 22,700 BTU/HR (Ref., Std. Unit Size 40, p. 18)
|
B. For EWT and/or EAT above or below Standard| Multiply output from Tables 18
– 21
by factor from Table 22 (below)
| ****
22,700 x .878 = 19,931 BTU/HR
II. CAPACITY AT OTHER TD’s
A. For TD’s from 5 to 60°F
| Multiply output obtained in IA or IB
(above) by appropriate factor from Table 23
(below)
| IA – 22,700 x 1.15 = 26,105 BTU/HR
– OR –
IB – 19,931 x 1.15 = 22,921 BTU/HR
III. GPM AT OTHER TD’s
A. For TD’s from 5 to 60°F
| Multiply GPM of unit for 20°F TD, from Table 18
by appropriate factor from Table 23 (below)
| 2.34 x 2.30 = 5.38 GPM (Applies only to units with Std 200°F EWT, 60°F EAT) For all others calculate using formula – GPM = BTU
500 x TD
IV. PRESSURE LOSS AT OTHER TD’s
A.For TD’s from 5 to 60°F
| Multiply PD of unit for 20°F TD, from Tables 18 – 21
by appropriate factor from Table 23 (below)
| ****
.06 x 5.00 = .30 Ft. H2O
Table 22 — HOT WATER CONVERSION FACTORS BASED ON 200°F ENTERING WATER 60°F ENTERING AIR 20°F TEMPERATURE DROP
ENTERING AIR
TEMPERATURE
| ENTERING WATER TEMPERATURE — 20°F WATER TEMPERATURE DROP
---|---
100°F| 120°F| 140°F| 160°F| 180°F| 200°F| 220°F| 240°F| 260°F| 280°F| 300°F
30°F| 0.518| 0.666| 0.814| 0.963| 1.120| 1.268| 1.408| 1.555| 1.702| 1.850|
1.997
40°F| 0.439| 0.585| 0.731| 0.878| 1.025| 1.172| 1.317| 1.464| 1.609| 1.755|
1.908
50°F| 0.361| 0.506| 0.651| 0.796| 0.941| 1.085| 1.231| 1.375| 1.518| 1.663|
1.824
60°F| 0.286| 0.429| 0.571| 0.715| 0.857| 1.000| 1.143| 1.286| 1.429| 1.571|
1.717
70°F| 0.212| 0.353| 0.494| 0.636| 0.777| 0.918| 1.060| 1.201| 1.342| 1.483|
1.630
80°F| 0.140| 0.279| 0.419| 0.558| 0.698| 0.837| 0.977| 1.117| 1.257| 1.397|
1.545
90°F| 0.069| 0.207| 0.345| 0.483| 0.621| 0.759| 0.897| 1.035| 1.173| 1.311|
1.462
100°F| 0| 0.137| 0.273| 0.409| 0.546| 0.682| 0.818| 0.955| 1.094| 1.230| 1.371
To obtain the BTU capacity for conditions other than those in the basic capacity tables, multiply the basic rating (200°F entering water, 60°F entering air) by the proper constant from the above tables.
Table 23 — HOT WATER BTU, GPM AND PRESSURE LOSS FACTORS BASED ON STANDARD CONDITIONS OF 200°F ENTERING WATER 60°F ENTERING AIR & 20°F WATER DROP
USE FACTORS FROM THIS TABLE TO OBTAIN APPROXIMATE RESULTS | TEMPERATURE DROP |
---|---|
5°F | 10°F |
To obtain BTU for other Water Temperature Drops, multiply basic BTU rating by applicable Factor.| ****
1.25
| ****
1.15
| ****
1.08
| ****
1.00
| ****
.94
| ****
.90
| ****
.83
| ****
.76
| ****
.72
To obtain GPM for other Water Temperature Drops, multiply basic GPM rating by applicable Factor.*| ****
5.00
| ****
2.30
| ****
1.44
| ****
1.00
| ****
.74
| ****
.59
| ****
.40
| ****
.30
| ****
.24
To obtain Pressure Loss Feet of Water for other temperature Drops, multiply Basic loss at 20°F drop by Factor.| ****
10.00
| ****
5.00
| ****
2.00
| ****
1.00
| ****
.60
| ****
.40
| ****
.20
| ****
.13
| ****
.07
Table 24 — MINIMUM WATER FLOW — GPM
UNIT SIZE | 40 | 62 | 77 | 104 | 144 | 164 | 200 | 237 | 317 | 367 |
---|---|---|---|---|---|---|---|---|---|---|
MIN. GPM | .55 | .55 | .55 | .55 | .82 | .82 | 1.10 | 1.10 | 1.10 | 1.10 |
Table 25 — HEATING CAPACITY FACTORS FOR VARIOUS RATES OF WATER FLOW
% of Rated Water Flow | 25% | 50% | 75% | 100% | 125% | 150% | 175% |
---|---|---|---|---|---|---|---|
BTU/HR Heating Capacity | .80 | .89 | .96 | 1.00 | 1.04 | 1.07 | 1.10 |
Vertical Unit Heaters Dimensional Data
Table 25 – FIGURE 6 — ROUGHING IN DIMENSIONAL DATA – MODEL SIZE 40-77
Unit Capacity
(MBH)
| Fan Dia. inches
(mm)
| A
inches
(mm)
| B
inches
(mm)
| C
inches
(mm)
| D
inches
(mm)
| E
inches
(mm)
| F
inches
(mm)
| G
inches
(mm)
| H
inches
(mm)
| K
inches
(mm)
| L
Min inches
(mm)
| P NPT
inches
(mm)
| R
inches
(mm)
| S
inches
(mm)
| T
inches
(mm)
| U
inches
(mm)
| V
inches
(mm)
| Approx. Ship Wt. lbs
(kg)
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---
40| 11-1/4| 18-1/4| 4-5/8| 1-1/4| 11-3/4| 3/4| 4| 11| 1-3/8| 1-7/8| 7| 1-1/2|
3-5/8| 6-5/8| 2-3/4| 11| 3-5/8| 32
(286)| (464)| (117)| (32)| (298)| (19)| (102)| (279)| (35)| (48)| (178)| (38)|
(92)| (168)| (70)| (279)| (92)| (15)
62| 13-1/2| 21-1/4| 4-5/8| 1-5/8| 14| 1| 4| 14| 1-3/8| 1-7/8| 7| 1-1/2| 3-5/8|
7-1/8| 2-3/4| 14| 3-5/8| 40
(343)| (540)| (117)| (41)| (356)| (25)| (102)| (356)| (35)| (48)| (178)| (38)|
(92)| (181)| (70)| (356)| (92)| (18)
77| 13-1/2| 21-1/4| 6-1/8| 1-5/8| 14| 1| 3| 14| 1-3/8| 1-7/8| 7| 1-1/2| 3-5/8|
8-5/8| 2-3/4| 14| 3-5/8| 43
(343)| (540)| (156)| (41)| (356)| (25)| (76)| (356)| (35)| (48)| (178)| (38)|
(92)| (219)| (70)| (356)| (92)| (20)
Table 26 – FIGURE 7 — ROUGHING IN DIMENSIONAL DATA – MODEL SIZE 104-700
Unit Capacity
(MBH)
| Fan Dia. inches
(mm)
| A
inches
(mm)
| B
inches
(mm)
| C
inches
(mm)
| D
inches
(mm)
| E
inches
(mm)
| F
inches
(mm)
| G
inches
(mm)
| H
inches
(mm)
| K
inches
(mm)
| L
Min inches
(mm)
| P NPT
inches
(mm)
| R
inches
(mm)
| S
inches
(mm)
| T
inches
(mm)
| U
inches
(mm)
| V
inches
(mm)
| Approx. Ship Wt. lbs
(kg)
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---
104| 16-3/4| 25-1/4| 6-1/8| 2| 17-1/2| 1-1/8| 3| 17| 1-3/8| 2-3/4| 7| 1-1/2|
4-1/8| 9-1/8| 2-3/4| 17| 4-1/8| 63
(425)| (641)| (156)| (51)| (445)| (29)| (76)| (432)| (35)| (70)| (178)| (38)|
(105)| (232)| (70)| (432)| (105)| (29)
125| 16-3/4| 25-1/4| 6-1/8| 2| 17-1/2| 1-3/4| 3| 17| 1-3/8| 2-3/4| 7| 1-1/2|
4-1/8| 9-3/4| 2-3/4| 17| 4-1/8| 64
(425)| (641)| (156)| (51)| (445)| (44)| (76)| (432)| (35)| (70)| (178)| (38)|
(105)| (248)| (70)| (432)| (105)| (29)
144| 19-3/4| 29-1/2| 6-1/8| 2-3/8| 20-5/8| 1-1/4| 4| 20-1/2| 1-3/4| 3-1/2| 7|
2| 4-1/2| 9-5/8| 2-3/4| 20-1/2| 4-1/2| 80
(502)| (749)| (156)| (60)| (524)| (32)| (102)| (521)| (44)| (89)| (178)| (51)|
(114)| (244)| (70)| (521)| (114)| (36)
164| 19-3/4| 29-1/2| 6-1/8| 2-3/8| 20-5/8| 1-3/4| 4| 20-1/2| 1-3/4| 3-1/2| 7|
2| 4-1/2| 10-1/8| 2-3/4| 20-1/2| 4-1/2| 80
(502)| (749)| (156)| (60)| (524)| (44)| (102)| (521)| (44)| (89)| (178)| (51)|
(114)| (257)| (70)| (521)| (114)| (36)
200| 19-3/4| 29-1/2| 7-5/8| 2-3/8| 20-5/8| 2| 4| 20-1/2| 1-3/4| 3-1/2| 7| 2|
4-1/2| 12| 2-3/4| 20-1/2| 4-1/2| 86
(502)| (749)| (194)| (60)| (524)| (51)| (102)| (521)| (44)| (89)| (178)| (51)|
(114)| (305)| (70)| (521)| (114)| (39)
237| 25-1/4| 37-1/2| 7-5/8| 3| 26-3/8| 1| 3-1/2| 28| 1-3/4| 3-1/2| 7| 2|
4-3/4| 11-5/8| 2-3/4| 18| 9-3/4| 134
(641)| (953)| (194)| (76)| (670)| (25)| (89)| (711)| (44)| (89)| (178)| (51)|
(121)| (295)| (70)| (457)| (248)| (61)
285| 25-1/4| 37-1/2| 7-5/8| 3| 26-3/8| 1-1/4| 3-1/2| 28| 1-3/4| 3-1/2| 7| 2|
4-3/4| 11-3/4| 2-3/4| 18| 9-3/4| 139
(641)| (953)| (194)| (76)| (670)| (32)| (89)| (711)| (44)| (89)| (178)| (51)|
(121)| (298)| (70)| (457)| (248)| (63)
317| 25-1/4| 37-1/2| 7-5/8| 3| 26-3/8| 2-1/8| 4| 28| 1-3/4| 3-1/2| 7| 2|
4-3/4| 12-3/4| 2-3/4| 18| 9-3/4| 139
(641)| (953)| (194)| (76)| (670)| (54)| (102)| (711)| (44)| (89)| (178)| (51)|
(121)| (324)| (70)| (457)| (248)| (63)
367| 25-1/4| 37-1/2| 9-1/8| 3| 26-3/8| 2| 3-1/2| 28| 1-3/4| 3-1/2| 7| 2|
4-3/4| 14-1/8| 2-3/4| 18| 9-3/4| 146
(641)| (953)| (232)| (76)| (670)| (51)| (89)| (711)| (44)| (89)| (178)| (51)|
(121)| (359)| (70)| (457)| (248)| (66)
495| 30-1/2| 42| 9-1/8| 3-1/2| 31-1/4| 1-5/8| 3| 30| 2-1/4| 4-1/4| 7| 2-1/2|
6| 14-1/4| 3| 30| 6| 294
(775)| (1067)| (232)| (89)| (794)| (41)| (76)| (762)| (57)| (108)| (178)|
(64)| (152)| (362)| (76)| (762)| (152)| (133)
585| 30-1/2| 42| 12-1/8| 3-1/2| 31-1/4| 2-1/8| 3| 30| 2-1/4| 4-1/4| 7| 2-1/2|
6| 17-3/4| 3| 30| 6| 307
(775)| (1067)| (308)| (89)| (794)| (54)| (76)| (762)| (57)| (108)| (178)|
(64)| (152)| (451)| (76)| (762)| (152)| (139)
700| 30-1/2| 42| 13-5/8| 3-1/2| 31-1/4| 3| 4| 30| 2-1/4| 4-1/4| 7| 2-1/2| 6|
20-1/4| 3| 30| 6| 366
(775)| (1067)| (346)| (89)| (794)| (76)| (102)| (762)| (57)| (108)| (178)|
(64)| (152)| (514)| (76)| (762)| (152)| (166)
Table 27 – FIGURE 8
LOUVER CONE DIFFUSER ROUGHING-IN DIMENSIONS
Unit
Size
| ****
A
| ****
B
| ****
C
| ****
D
| Number of
Louvers
---|---|---|---|---|---
40| 161/2| 141/4| 61/2| 25/8| 8
62 & 77| 201/4| 171/8| 81/2| 31/8| 8
104 & 125| 241/4| 21 8| 93/4| 315/16| 8
144, 164 & 200| 283/8| 243/4| 111/2| 45/8| 8
237, 285, 317 & 367| 351/2| 311/2| 133/4| 45/8| 12
495, 585, 700| 411/2| 371/4| 171/2| 43/4| 12
Vertical Unit Heaters Mounting Heights & Throws, Technical Data — Table 28
MAXIMUM MOUNTING HEIGHT IN FEET FOR VERTICAL UNIT HEATERS WITH AND WITHOUT LOUVER CONE DIFFUSER
Unit Size| Steam Pressure (PSI)| Unit Size| Steam
Pressure (PSI)
---|---|---|---
2| 5| 10| 50| 75| 2| 5| 10| 50|
75
40| 10.5
12.5
| 10.0
12.0
| 10.0
12.0
| 9.0
11.0
| 8.0
10.0
| 144L| 18.0
22.5
| 17.5
22.0
| 17.5
21.5
| 15.0
18.5
| 14.0
18.0
40*| 8.0
9.0
| 8.0
8.5
| 8.0
8.5
| 8.0
8.0
| 8.0
8.0
| 164| 18.0
22.5
| 17.5
22.0
| 17.0
21.5
| 14.5
19.0
| 14.0
18.0
40L| 12.5
14.5
| 12.0
14.0
| 12.0
13.5
| 10.5
12.0
| 9.5
11.5
| 164L| 22.0
27.5
| 21.5
27.0
| 21.0
26.5
| 18.5
23.5
| 17.5
22.5
40L*| 9.0
10.5
| 8.5
10.0
| 8.5
10.0
| 8.0
9.0
| 8.0
8.5
| 200| 22.0
27.5
| 21.5
27.0
| 21.0
26.5
| 18.5
24.0
| 17.5
23.0
62| 12.0
14.5
| 11.5
14.0
| 11.5
14.0
| 10.0
12.0
| 9.5
11.5
| 200L| 25.5
31.5
| 25.0
31.0
| 24.5
30.5
| 22.0
27.0
| 21.0
26.0
62*| 9.5
11.5
| 9.0
11.0
| 9.0
11.0
| 8.0
9.5
| 8.0
9.0
| 237| 20.0
25.0
| 19.5
24.0
| 19.0
23.5
| 17.0
20.5
| 16.0
19.5
62L| 15.0
19.0
| 14.5
18.5
| 14.5
18.5
| 12.5
16.5
| 12.0
16.0
| 237L| 24.0
29.5
| 23.5
28.5
| 23.0
28.0
| 20.0
24.5
| 19.0
23.5
62L*| 11.5
14.0
| 11.0
13.5
| 11.0
13.5
| 9.5
12.0
| 8.0
11.5
| 285| 21.0
26.0
| 20.5
25.5
| 20.0
25.0
| 17.5
22.0
| 17.0
21.0
77| 15.0
18.5
| 14.5
18.0
| 14.0
17.5
| 12.0
15.5
| 11.5
13.5
| 285L| 25.5
32.0
| 25.0
31.0
| 24.5
30.0
| 21.0
26.0
| 20.0
25.0
77*| 11.0
13.5
| 10.5
13.0
| 10.5
13.0
| 9.0
11.5
| 8.5
11.0
| 317| 24.0
30.0
| 23.0
29.0
| 22.0
28.0
| 20.0
25.0
| 19.0
24.0
77L| 18.0
22.0
| 17.5
21.0
| 17.5
21.0
| 15.0
19.0
| 14.0
18.0
| 317L| 29.0
36.0
| 28.5
35.0
| 28.0
34.0
| 25.0
30.0
| 24.0
29.0
77L*| 13.0
17.0
| 12.5
16.5
| 12.0
16.0
| 11.0
14.0
| 10.5
13.5
| 367| 28.5
35.5
| 28.0
35.0
| 27.5
34.0
| 24.0
30.0
| 23.0
29.0
104| 14.0
17.0
| 13.5
16.5
| 13.0
16.0
| 11.5
14.0
| 11.0
13.5
| 367L| 32.5
41.0
| 31.5
40.0
| 30.5
39.0
| 27.5
35.0
| 26.5
33.5
104*| 11.0
13.5
| 10.5
13.0
| 10.5
13.0
| 9.5
12.0
| 9.0
11.5
| 495| 29.5
36.5
| 29.0
36.0
| 28.5
35.5
| 25.0
32.0
| 24.0
30.5
104L| 17.5
21.5
| 17.0
21.0
| 16.5
20.5
| 15.0
18.5
| 14.5
17.5
| 495L| 35.0
43.5
| 34.0
42.5
| 33.0
41.5
| 29.0
35.0
| 28.0
34.0
104L*| 15.0
18.5
| 14.5
18.0
| 14.5
18.0
| 13.0
16.0
| 12.5
15.0
| 585| 34.0
42.5
| 33.0
41.5
| 32.0
40.5
| 28.0
36.0
| 27.0
34.5
125| 16.0
19.5
| 15.5
19.0
| 15.5
18.5
| 14.0
17.0
| 13.5
16.0
| 585L| 37.0
46.5
| 36.0
45.5
| 35.0
44.5
| 31.0
39.0
| 30.0
37.0
125L| 21.0
26.0
| 20.5
25.5
| 20.0
25.0
| 17.5
22.5
| 17.0
21.5
| 700| 38.5
48.0
| 37.5
47.0
| 36.5
46.0
| 32.0
40.0
| 30.5
39.0
144| 15.5
19.0
| 15.0
18.5
| 14.5
18.0
| 13.0
16.0
| 12.0
15.5
| 700L| 42.5
53.0
| 41.5
52.0
| 40.5
51.0
| 35.0
44.0
| 33.5
42.0
NOTES:
-
- = Low Speed
- L = Vertical low output model with all air ports open
Figures in bold face show maximum mounting height with louver cone diffusers set vertically.
To meet ETL and OSHA requirements, units mounted below 8 feet from floor must be equipped with an OSHA fan guard. Please see page 28 for ordering information.
Above table based on 60°F entering air temperature. In providing for the use of diffusers, it must be remembered that adjustment of a LCD to deflect air toward horizontal immediately lowers the mounting height limit.
Mounting Height Correction Factors
Water °F | 150 | 160 | 170 | 180 | 190 | 200 |
---|---|---|---|---|---|---|
Temperature | (°C) | (66) | (71) | (77) | (82) | (88) |
Steam
Pressure
| PSI| —| —| —| —| —| —
(kPa)| —| —| —| —| —| —
Correction Factor| 1.32| 1.27| 1.23| 1.18| 1.14| 1.09
Water
Temperature
| °F| 210| 219| 227| 239| 250| 259
---|---|---|---|---|---|---|---
(°C)| (99)| (104)| (108)| (115)| (121)| (126)
Steam| PSI| —| 2| 5| 10| 15| 20
Pressure (kPa)| —| (13.8)| (34.5)| (68.9)| (103.4)| (137.9)
Correction Factor| 1.05| 1.00| 0.97| 0.94| 0.89| 0.86
Water
Temperature
| °F| 267| 280| 287| 298| 307| 320
---|---|---|---|---|---|---|---
(°C)| (131)| (138)| (142)| (148)| (153)| (160)
Steam| PSI| 25| 35| 40| 50| 60| 75
Pressure (kPa)| (172.4)| (241.3)| (275.8)| (344.7)| (413.6)|
(517.1)
Correction Factor| 0.83| 0.80| 0.76| 0.73| 0.70| 0.69
MAXIMUM SPREAD IN FEET
Unit Size:| 40| 62| 77| 104| 125| 144|
164| 200| 237| 285| 317| 367| 495| 585|
700
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---
Spread (Ft.)| 15| 17| 20| 24| 26| 27| 28| 32| 35| 37| 45| 50| 54| 57| 60
NOTE: The “spread” is the diameter of the comfort zone at floor level. Projected by the vertical unit without the louver cone diffuser. Based on two pounds steam pressure and 60°F entering air.
TECHNICAL DATA
Propylene Glycol, when sizing equipment for systems that will utilize a
Propylene Glycol solution consider the factors shown .
Vertical Unit Heaters Motor Characteristics
Table 29 – TOTALLY ENCLOSED MOTOR TYPE
Table 30 – EXPLOSION PROOF WITH THERMAL OVERLOAD MOTOR TYPE
- Optional variable speed switch is available.
- These motors have automatic thermal overload protection or impedance protection.
† These motors are without thermal overload protection. Motors without thermal
overload protection must be installed with the optional manual starter or
other field provided overload protection.
‡ These motors are 230/460 volts only.
NOTE
- All motors are constant speed and operate at top speed as indicated in motor data. Models through 1/8 HP can be run at reduced speed with addition of optional variable speed switch. This switch is factory-calibrated for low and high speed ratings, with intermediate speeds infinitely controllable. Sizes 164 through 700 operate at constant speed as indicated in motor data.
- Stated draw is full load amps (FLA). AMP draw varies by motor manufacturer ± .2 AMPS.
- Models 317 through 700 are not available for either Totally Enclosed or Explosion Proof with Overload 115/1/60 motor types.
CAUTION: Select appropriate AMP MCA, and MOP for the multiple voltage motors. For example, the AMP, MCA, and MOP for Model 40 with a 230 volt Totally Enclosed motor is 1.1, 1.4, and 2.5 respectively.
Horizontal and Vertical Unit Heater
Piping and Installation
The illustrations below depict different typical piping configurations. Proper
selection should be based on the operational characteristics of the source
supply. For selection and sizing of piping, traps, filters and other piping
specialities, ASHRAE guides and specialty manufacturer’s literature should be
consulted. We assume that the type and total design of systems has been
selected or approved by a qualified engineer. The installation and service
manual should be consulted for further information on installation, operation,
drainage and system cleaning.
Piping and installation is typical for both horizontal and vertical unit heaters – except side connections Figure 13.
Wiring Diagrams
Figure 14
- For internal wiring and overload protection on all starters, consult the control manufacturer for details.
- When using thermostatic control with a manual starter, be sure that the electrical rating of the thermostat is sufficient to carry the motor current.
- Refer to pages 13 and 25 for motor characteristics of individual unit heaters.
Warranty
STEAM/HOT WATER UNIT HEATER WARRANTY
The products in this catalog are warranted by the manufacturer to be free from
defects in material and workmanship for a period of one (1) year from the date
of shipment from the manufacturer’s plant. The manufacturer’s liability under
this warranty is limited to replacing or repairing at our option, F.O.B. our
plant any defective component or assembly returned to our factory prepaid and
with proper return authorization documents. All repairs or replacements are
made subject to factory inspection. No liability is accepted for consequential
damages, freight or labor charges.
This warranty does not cover damages or failure due to improper installation or piping, corrosive atmospheric conditions, misuse or negligence by others.
TERMS OF SALE
- No obligation is assumed by this corporation to sell to anyone holding this book any of the items listed herein.
- An order is not a valid order until acknowledged by the manufacturer.
- The manufacturer reserves the right to make changes in design, material or accessory vendors without notice and without obligation to incorporate such changes in products of prior manufacture.
- Additional sales and freight terms are contained in the price list.
Horizontal
Hydronic Unit Heaters
Model Number Description
Vertical
Hydronic Unit Heaters
Model Number Description
HVAC PRODUCTS
260 NORTH ELM ST. WESTFIELD, MA 01085
413-564-5540
www.sterlinghvac.com
A MESTEK COMPANY
References
Read User Manual Online (PDF format)
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