SEALEY PH20.V4 Folding Crane 2 Tonne Instruction Manual

SEALEY PH20.V4 Folding Crane 2 Tonne

Specifications:

• Model: PH20.V4
• Capacity: 2 tonnes

Product Usage Instructions

Safety Precautions:

It is crucial to adhere to the following safety precautions to ensure safe operation of the Folding Crane:

• Wear safety footwear and protective gloves.
• Keep crane and accessories in good working order.
• Avoid using the crane on soft surfaces like tarmacadam.
• Ensure crane legs and arms are securely locked before use.
• Maintain a clean working area with adequate lighting.
• Avoid overloading the crane and ensure the load does not exceed the maximum capacity.
• Be aware of your surroundings and avoid harnessing loads at angles or using unverified attachments.

Operating Instructions:

1. Before lifting, ensure the crane jib is in the lowest practical position with a clear area above it.
2. Ensure the crane base can support the load and that the center of gravity remains inside the base.
3. Do not allow the load to swing, drop suddenly, or exceed the rated capacity for each jib extension position.
4. Avoid positioning any body part beneath the load during lifting.
5. Only use the crane for lifting purposes, not for moving or transporting loads.

Maintenance:

Regular maintenance is essential for the longevity of the Folding Crane. Follow these guidelines:

• Inspect the crane, lifting slings, support, and beams regularly.
• Take immediate action to repair or replace damaged parts.
• Ensure all accessory lifting devices are certified and in good condition.

FAQ:

• Q: Can I use the Folding Crane on soft surfaces?
  A: No, it is recommended to use the crane on level, firm surfaces like concrete to prevent sinking.

• Q: What should I do if I notice damaged parts on the crane?
  A: Contact your supplier immediately to repair or replace damaged parts to ensure safe operation.

• Q: Is it safe to exceed the maximum lifting capacity of the crane?
  A: No, overloading the crane is dangerous and can lead to accidents. Always adhere to the specified lifting capacities.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

• Refer to instructions
• Wear protective gloves
• Wear safety footwear

SAFETY

• Keep crane, lifting slings, support and beams in good working order and condition. Follow the inspection requirements as described in Section 6, Maintenance. Take immediate action to repair or replace damaged parts by contacting your supplier.
• Ensure that all accessory lifting devices are suitably certified. If crane is damaged, remove from service immediately.
• Ensure the surface on which the crane is used is level, firm and capable of supporting the weight of the crane with maximum load – we recommend concrete. Never use the crane on tarmacadam or other soft surfaces, as the crane may sink in.
• Ensure the crane legs and arms are locked before use.
• Keep children and unauthorised persons away from the working area.
• Keep working area clean and tidy, free from unrelated materials and ensure that there is adequate lighting.
• Ensure that load does not exceed the maximum lifting capacity of the crane. Overloading the crane is dangerous. Where appropriate, use only the lifting points recommended by the manufacturer of the item to be lifted, e.g. vehicle engine.
• Before lifting the load ensure that the crane jib is in the lowest practical position, that there are no obstacles which may snag the load whilst it is being lifted and that the area above the jib is clear.
• To avoid injury, be fully aware of your own and other persons locations in relation to the lifting, and lowering, of the load.
• Keep a sound footing and balance, and ensure the floor is not slippery, and wear non-slip footwear.
• Ensure jib extension locking bolt and nut are in position before lifting.
  • Ensure the centre of gravity always remains inside the crane base.
  • DO NOT harness the load at an angle or use any attachments not verified as fit for purpose.
  • DO NOT allow the load to swing during lifting.
  • DO NOT allow the load to drop suddenly. Lower load with care, ensuring that you are fully aware of the condition of the surface onto which the load is to be placed.
  • DO NOT load crane beyond its rated capacity for each specified jib extension position as indicated in Section 3. The capacity of the crane reduces as the jib is extended.
  • DO NOT position any part of your body beneath the load.
  • DO NOT use the crane to move or transport a load other than for repositioning. The crane is a lifting device only.
  • DO NOT apply any sideways pressure to any part of the crane during lifting or when a load is suspended.
  • DO NOT attempt to adjust the safety valve, which has been set and sealed by the manufacturer.
  • DO NOT use this product to perform a task for which it is not designed.
  • DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.
  • DO NOT climb on the crane.
• When not in use fold the crane down and store in a safe, dry, childproof area.
• This crane is designed for lifting within a garage or workshop environment.
  • WARNING! Failure to heed safety and warning instructions may result in damage and/or personal injury and will invalidate the warranty.

INTRODUCTION

2tonne Folding crane – economy model. Folds for easy storage, freeing valuable workshop space when not in use. Heavy-duty castors. Weighs only 77kg and is perfect for mobile or workshop use. Pump access from side. Delivered in knock- down form for reduced freight cost. Some self-assembly required.

IDENTIFICATION:

• Supplier: Sealey Power Products, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk, IP32 7AR.
• Model No: PH20.V4

SPECIFICATION

TECHNICAL DATA
Rated Capacity Safe Working Load (SWL) 2t

• Lifting Capacity in Position 1: ……………………………….2000kg
• Lifting Capacity in Position 2: ……………………………….1500kg
• Lifting Capacity in Position 3: ……………………………….1000kg
• Lifting Capacity in Position 4: …………………………………500kg
• Model No:…………………………………………………………….PH20

For a description of in-service and out-of-service conditions see Section 1 Safety, Section 6 Maintenance.
The crane is fitted with a bypass valve that will prevent the ram from over- extending.
For applications see Section 1 Safety
For the control system, see fig.1 for the release valve, pump assembly and handle. Operation is explained in Section 5.
For ground condition requirements, see Section 1 Safety
For information on parts and materials requiring specialized repair techniques see Section 6 Maintenance.

ASSEMBLY

Numbers in brackets refer to item numbers as shown in the parts diagram. Part number 7 is not shown on the parts diagram but is a flat washer M14 single.

1. Assembly procedure is as follows. (Numbers in brackets refer to the parts diagram – please refer to this for appropriate positioning).
2. Attach wheels (22) to the appropriate points on the base (29) using bolts, washers, lock washers and nuts (2,3,4,5).
3. Attach wheels (23-small wheels) to appropriate points on base (29) using bolts, washers and lock washers (1,3,4).
4. Attach wheels (22) to appropriate points on the legs (30) using bolts, washers, lock washers and nuts (2,3,4,5).
5. Slot the legs (30) into the base (29) and secure with pins (6), and use R clips to secure these.
6. Attach the post (26) to the front of the base (29) using bolts, washers, lock washers and nuts (10,7,8,9).
7. Attach supports (27) to the base (29) using bolts, washers, lock washers and nuts (10,7,8,9).
8. Attach the tops of the supports (27) to the post (26) using bolt, washer, lock washer and nut (10,7,8,9).
9. Attach the base of the ram unit (28) to the lower fixing point of the post (26) using bolt, washer, lock washer and nut (11,12,13,14).
10. Attach the boom (25) to the top of the post (26) using bolt, washer, lock washer and nut (15,18,19,20).
11. Attach the piston head of the ram unit (28) to appropriate point on the boom (25) using bolt, washer, lock washer and nut (17,12,13,14).
12. Slot the boom extension (24) into the boom (25) and secure using pin (16) and use an R clip to secure this. Be sure to select the correct extension for the weight to be lifted.
13. Attach the hook and chain (31) to the boom using bolt, washer, lock washer and nut (21,7,8,9).
14. Open the release valve of the ram by turning anticlockwise using the groove in the pump handle (32) provided. Pump the ram 10-20 times. This is necessary to flush the hydraulic system and purge any air that may be present.
15. Pull the jib up slightly, close the release valve (turn clockwise) and pump the handle. The jib should now raise. Pump the jib up and then lower it slowly by opening the release valve. This is to confirm that the oil level is correct. Close the release valve. The crane is now ready for use. Ensure it is not damaged in any way. Should you experience any problems, contact your supplier immediately.

STORAGE.

1. Always store the crane fully closed so that the jib is in the lowest position and the ram is closed.
2. To save space the legs may be folded into the upright position and secured in place using the Lock Pins (fig.2).

OPERATION

(Refer to Section 6 regarding inspection before every use).

• Use the pump handle recess to tighten the release valve, turning firmly clockwise.

• Place the handle into pump socket and pump, the jib will raise. Continue to pump until the jib reaches the height at which the load can be secured.

• Connect the crane hook to the load using a suitable sling or support beam. Be aware of the load weight, and check that it is within the capacity of the crane (at the jib extension you are using) and the sling or support beam. When removing engines ensure the weight to be lifted is known. Use only the lifting points recommended by the vehicle manufacturer.

• Lift only from directly above the load.
  WARNING! DO NOT lift the load at an angle

• To lower load, position the handle on the release valve at the base of the ram and turn VERY SLOWLY anti-clockwise avoiding any sudden movement.
  WARNING! DO NOT allow the load to drop suddenly.

• The crane is not a transportation device but may be used to reposition the load being worked on. To do so, lower load and jib with care, to the lowest possible point before attempting to move. DO NOT try to move the crane in a sideways direction. The crane is not designed to support the load indefinitely. When the load has been repositioned, lower the load onto a secure and appropriate working base, being fully aware of your own and other persons’ locations about the lowering load.

• When load has been secured, remove the lifting sling, support beam etc., and place the crane in a safe location with the lifting beam fully lowered.

MAINTENANCE/INSPECTION

NOTE : The crane MUST be kept clean and dry and must be maintained by these instructions

LUBRICATION

• Oil all working parts monthly.
• The ram is filled with oil and should only require occasional topping up. For the occasional top-up up DO NOT use brake fluid, as this will damage the hydraulic seals. Proceed as follows:
  • Use only good quality hydraulic jack oil available from your Sealey stockist.
  • DO NOT OVERFILL as this will cause failure.
    After filling with hydraulic oil, pump the crane up to its full height and pour off any excess oil.

INSPECTION AND EXAMINATION OF CRANE BEFORE USE

• Before each use of the crane, perform an inspection for leaks, damage, and loose or missing parts.

• The workshop crane must be examined immediately if it has been subject to an abnormal load or shock. It is recommended that such an examination is made by an authorized service agent.

• The owner and/or operator must be aware that repair of this equipment will require specialized knowledge and facilities.
  It is recommended that an annual examination of the workshop crane is made by an authorized service agent.

• Unauthorised parts may be dangerous and will invalidate the warranty.

DEFINITION OF ‘INSPECTION’ AND ‘EXAMINATION’ BELOW. INSPECTION:

Inspect the crane for defects and check the operation of controls, limiting and indicating devices without loading the crane. This check does not normally require any part of the crane to be dismantled other than removal or opening of covers or housings. EXAMINATION:
Verification that the crane can safely continue in service including a functional test of all safety devices i.e. limiting, indicating equipment, brakes, clutches, safety valves etc to verify that they operate within the required tolerances. An examination is more thorough than an inspection.

DAMAGED CRANES
Any crane which appears to be damaged, badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE! It is recommended that necessary repairs be made by an authorised service agent.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note:
It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team on technical@sealey.co.uk or 01284 757505.

Important
No Liability is accepted for incorrect use of this product.

Warranty

Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

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