TRIMOTERM FTV Flat Roof Installation Guide
- September 3, 2024
- TRIMO
Table of Contents
TRIMOTERM FTV Flat Roof
“`html
Product Specifications
-
Product Name: Trimoterm FTV flat roof
-
Application: Flat roof cladding
-
Features: Mechanical properties, fire resistance, airtightness,
thermal and sound insulation, hygienic characteristics -
Usage: Suitable for business, leisure, commercial, industrial,
hygienic facilities, new constructions, and refurbishments
Product Usage Instructions
A. Product Description
The Trimoterm FTV sandwich panels are versatile elements
suitable for various applications such as business, leisure,
commercial, industrial, and hygienic facilities. They offer a
combination of functionality and durability, along with excellent
mechanical properties, fire resistance, airtightness, and thermal
insulation.
B. System
The Trimoterm FTV flat roof panels are self-supporting with high
load-bearing capacity. They are fixed on top of a roof structure
and require additional layers to ensure watertightness.
C. Instructions
-
C.1 Structure: Follow the provided structure guidelines for
proper installation. -
C.2 Structural tolerances: Adhere to specified structural
tolerances for optimal performance. -
C.3 Panel support width: Ensure correct panel support width for
stability. -
C.4 Panel static calculation: Perform panel static calculations
as necessary. -
C.5 Panel fixing: Secure panels using the recommended fixing
method. -
C.6 Panel protective foil: Handle panels carefully to protect
the protective foil. -
C.7 Panel airtightening and diffusion tightening: Ensure proper
airtightening and diffusion tightening for efficiency. -
C.8 Panel water tightening: Implement water tightening measures
to prevent leaks. -
C.9 Walkability: Maintain walkability of the roof surface for
inspections and maintenance.
D. Installation Tools
-
D.1 Panel cutting: Use appropriate tools for cutting panels to
size. -
D.2 Panel handling and lifting: Follow safe handling practices
when moving panels into place.
E. Checklist
Refer to the provided checklist to ensure all steps are
completed accurately during installation.
F. Index
Use the index to quickly navigate through the document for
specific information.
FAQ
Q: Can Trimoterm FTV panels be used in demanding
environments?
A: Yes, Trimoterm FTV sandwich panels can be successfully used
in demanding environments such as energy production,
food-processing sectors, and the pharmaceutical industry due to
their excellent properties.
Q: How should I ensure proper panel fixing?
A: Follow the panel fixing instructions provided in the document
and use the recommended fixing method for secure installation.
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Trimoterm FTV flat roof
Instructions
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INSTRUCTIONS
TRIMOTERM FTV | STANDARD
For design and installation teams!
Instructions for Trimoterm FTV flat roof application.
Descriptions of details and other information in this document are only provided to illustrate the system(s) of Trimoterm cladding products and applications. Each user of such information is fully responsible for the incorporation of this advisory information in their design.
Trimo accepts no responsibility for any incurred damages or failures resulting from omission or misinterpretation of the information included in this document.
Professional Care has been taken to ensure that the information/details are accurate, correct, complete and not misleading. However, Trimo, including its subsidiaries, does not accept responsibility or liability for errors or information, which is found to be misleading.
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TRIMOTERM FTV FLAT ROOF INSTRUCTIONS
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TRIMOTERM FTV | STANDARD
Table of content
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A Product description
4
A.1 Trimoterm FTV
B System
5
B.1 Trimoterm FTV flat roof B.2 Technical data
C Instructions
7
C.1 Structure C.2 Structural tolerances C.3 Panel support width C.4 Panel static calculation C.5 Panel fixing C.6 Panel protective foil C.7 Panel airtightening and diffusion tightening C.8 Panel water tightening C.9 Walkability
D Installation tools
14
D.1 Panel cutting D.2 Panel handling and lifting
E Checklist
15
F Index
17
TRIMOTERM FTV FLAT ROOF INSTRUCTIONS
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INSTRUCTIONS
TRIMOTERM FTV | STANDARD
A
Product description
A
Product description
A.1 Trimoterm FTV
Trimoterm FTV sandwich panels are used in a wide range of applications, for
business, leisure, commercial, industrial, hygienic, and other kinds of
facility. They are also suitable for new constructions and refurbishments.
They offer the perfect combination of functionality and durability, while also
supporting true architectural expression.
They offer excellent mechanical properties, fire resistance, airtightness, and
excellent thermal and sound insulation, as well as excellent hygienic
characteristics. Trimoterm FTV sandwich panels can also be successfully used
in the most demanding environments, such as in the energy production and food-
processing sectors and in the pharmaceutical industry.
The Trimoterm FTV sandwich panel has a standard joint and incorporates a basic
fixing method with a throughpanel fixing to substructure.
Download Trimo Architectural details
.pdf
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TRIMOTERM FTV FLAT ROOF INSTRUCTIONS
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B System
B
INSTRUCTIONS
System
B.1 Trimoterm FTV flat roof
Trimoterm FTV sandwich panels are self-supporting elements with high load-
bearing capacity, that are fixed on top of a roof structure. The panels have
to be with additional layers, which ensure the watertightness of the flat roof
system.
FLAT ROOF SYSTEM COMPOSITION: · Trimoterm FTV sandwich panels, · geotextile +
waterproof membrane, · green roof system (optional)
FLAT ROOF SYSTEM COMPOSITION WITH ADDITIONAL THERMAL INSULATION LAYER: ·
Trimoterm FTV sandwich panels, · thermal insulation layer, · waterproof
membrane, · green roof system (optional)
The correct waterproof membrane is selected in compliance with the inclination
of the flat roof ( 0°) and building physics.
!
TRIMO scope: Trimoterm FTV sandwich panels. All other elements and services
are not part of Trimo scope.
Side A external side
600 – 1200 mm Side B internal side
Fig. 1: Trimoterm FTV sandwich panel
External profile types: S profile (S)
50
Micro-lined profile (M)
15
Internal profile types: S profile (S)
50
Micro-lined profile (M2)
20
0.3 0.3
50
0.4
0.4
7.5 7.5
15
0.3 50
1.0 10 10
0.3
1.0 20
Fig. 2: Typical profile types
Profile type
S – profile Micro-lined profile (M) Micro-lined profile (M2)
A
B
·
·
·
·
Table 1: Typical combinations of profile types
TRIMOTERM FTV FLAT ROOF INSTRUCTIONS
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B.2 Technical data
Technical data FTV
FTV 60 FTV 80 FTV 100 FTV 120 FTV 133 FTV 150 FTV 172 FTV 200 FTV 240
Panel thickness [mm]
60
80
100
120
133
150
172
200
240
Max. achiavable fire resistance (EN 14509)*
NPD
REI 60**
U Thermal transmittance FTV [W/m2K]***
MW PS
0,65
0,50
0,41
0,34
0,31
0,28
0,24
0,21
0,17
Airborne sound insulation Rw (C;Ctr) [db] (EN 14509)
32 (-1;-2)
Weight [kg/m²]
MW PS + Fe 0,7/0,55
18
20
23
25
27
29
32
35
40
Reaction to fire
A2-s1, d0
External fire performance (EN 13501-5) Air permeability (EN 14509)
BROOF(t1), BROOF(t2), BROOF(t3) n=1,5; C=0,00005
Burglary resistance class
RC3
Certificates
CE (EN 14509:2013)
Combustibility of the material core (EN 13501-1)
Mineral wool non combustible Class A1
Core type (MW)
Power S
Width [mm]
600-1200 (1000 and 1200 standard widths)
Panel length [m]
Up to 14
Span
Single-span and multi-span
Colour range – External
Colour group I (very light colours)
Colour range – Internal
Colour group I (very light colours), colour group II (medium colours), colour group III (dark colours)
Steel sheet thickness – External [mm]
0,7
Steel sheet thickness – Internal [mm]
0,5-0,7 mm
Profile types – External
S, M
Profile types – Internal
S, M2
- REQUEST FOR FIRE RESISTANCE MUST BE CLEARLY SPECIFIED BY CUSTOMER.
** VALUES VALID ONLY FOR APPLICATION: TRIMOTERM FTV PANEL + GEOTEXTILE + WATERPROOF MEMBRANE
*** VALUES VALID ONLY FOR FEATURED APPLICATION IN THE CENTRE OF PANEL
Table 2: Technical data of Trimoterm FTV sandwich panels for flat roof application
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C Instructions
C
INSTRUCTIONS
Instructions
C.1 Structure
Load-bearing steel structure, load-bearing timber structure and load-bearing
concrete purlins with an integrated steel profile are suitable for installing
Trimoterm FTV panels – when the required tolerances are met. If the main
structure does not meet the tolerances, an adjustable levelling substructure
must be used.
C.2 Structural tolerances
When installing the panels, the prescribed tolerances of the load-bearing
structure must be observed (IFBS guideline PA 09 – Performance tolerance in
light metal structures point 3.1.2):
· Deflection of the purlins under its own weight (1): ± L / 500 according to
EN 1090-4,
· Height difference of the purlins (2) in ridge-eaves direction: ± 1.0 mm / 1
m of purlin spacing, max. 5.0 mm,
· Deflection of the roof beam (3): ± L / 500 according to EN 1090-4
C.3 Panel support width
The minimum support width is determined by the static calculation according to
EN 14509 (Self-supporting double skin metal faced insulating panels – Factory
made products Specifications).
· Minimum required contact surfaces: · End panel support: minimum 40 mm, ·
Intermediate panel support: minimum 60 mm
1
2 2
3
Fig. 3: Structural tolerances
End panel support
Intermediate panel support
40 mm 40 mm
60 mm
Fig. 4: Panel minimum support widths
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INSTRUCTIONS
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C.4 Panel static calculation
Static calculation of Trimoterm FTV sandwich panels and their fixings is
required in accordance with applicable legislation EN 14509 and other national
technical regulations for sandwich panel design. Selected panel dimensions,
panel spans, the number of required fixing screws, and number of roof
penetrations and roof openings must be checked for each individual building.
Panel static calculation requires the following input data:
Building location and data linked to location: · Location and address, · Wind
zone or basic wind speed, · Location category (categories 0, I, II, III, IV)
Geometry and type of building: · Building shape and dimensions (height,
length, width), · Building parapet, · Roof penetrations and roof openings, ·
Building type (open / partially open / closed building), · Building safety
class Panel data: · Panel thickness, width and length, · Panel spans (single-
span, multi-span), · Panel support distances, · External and internal steel
sheet colour, · External and internal profile types Permanent loads: ·
Additional layers (such as thermal insulation layer or
green roof system), · PV modules
Fig. 5: Single-span panel
!
· Panel static calculation is available at Trimo technical support.
· Panel static calculation must be prepared for each project.
· Static calculations of supporting substructure and additional roof layers
are not within Trimo scope.
Fig. 6: Multi-span panel
Fixing and/or hanging additional elements to the underside of roof panels is not anticipated. Any case of fixing and/or hanging small items such as services to the underside of roof panels must be clearly defined and verified in a static calculation that includes those additional loads.
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TRIMOTERM FTV | STANDARD
FUNCTION FIRE – fire-resistant system FOOGIENE – food & hygiene system BASE – backing-wall system
APPLICATION External Facade Internal Wall Flat Roof
External Soffit Internal Ceiling Pitched Roof
INSTRUCTIONS
C.5 Panel fixing
The panel fixing method must be selected in compliance with the selected flat
roof system composition option in order to prevent the waterproof membrane
from being punctured by screws.
When no additional thermal insulation layer is included (Fig. 7), panel fixing
screws with washers are prohibited as they could damage the waterproof
membrane. When no additional thermal insulation layer is included, only panel
fixing screws without washers are allowed, and must be fixed to panels within
stress plates.
When a thermal insulation layer is included (Fig. 8), screws with washers are
allowed, as the additional thermal insulation layer protects the waterproof
membrane from screw puncture.
Screw length depends on the thickness of the Trimoterm FTV sandwich panels and
on the substructure type in accordance with the instructions of the fixing
manufacturer.
4321
FUNCTION FIRE – fire-resistant system
Fig. 7: Panel fixingFOOGIENE – food & hygiene system BASE – backing-wall
system
APPLICATION
External Facade
External Soffit
1: FixinIngtersnaclrWeawll 2: StreFslast Rpoloaf te
Internal Ceiling Pitched Roof
3: Thermal insulation
4: Sealing tape
321
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!
The fixings of the additional layer of thermal insulation and the fixings of
the waterproof membrane should be evenly distributed among the panels. The
minimum permitted fixing distance between screws longitudinally is Lmin = 250
(nominal pull-out force Nrd = 0,8 kN).
If possible, the waterproof membrane should be laid transversally to the
panels.
1: Fixing screw with washer 2: Thermal insulation 3: Sealing tape
Fig. 8: Additional thermal insulation layer panel fixing
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INSTRUCTIONS
C.6 Panel protective foil
Trimoterm FTV sandwich panels usually have a selfadhesive protective foil on
the external side (and optionally on the internal side) to protect the
coloured surfaces against minor scratches during transport, handling, and
installation. The foil on the internal side must be removed before
installation. The foil on the external side must be completely removed from
each panel every day after completing installation. At the time of
installation, the foil must be removed from all panel joints, from under
screws and flashings, and from other similar points. If the panels are in
storage for longer periods of time, the foil must be removed, at the latest,
three months after production. When storing panels outside, they must be
protected from direct sunlight, otherwise the foil cannot be removed
completely.
For more, see Packaging, transport, and storage for Trimo products.
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TRIMOTERM FTV | STANDARD
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TRIMOTERM FTV | STANDARD
INSTRUCTIONS
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C.7 Panel airtightening and diffusion tightening
Trimoterm FTV sandwich panels ensure a diffusion barrier and ensure
airtightness. To provide a vapour barrier and to prevent condensation within
the panels, an appropriate PE sealing tape must be installed continuously onto
the flat contact surface of the substructure in such a way that it has a
closed loop under the ends of the panels (Fig 9). Where airtightness demands
are high, two strips of a self-adhesive sealing tape must be applied under the
ends of the panels.
To ensure airtightness and diffusion tightening,, additional seals must be
applied to the ends of the panels (Fig. 10). For sufficient sealing, two runs
of a durable elastic mastic sealant (e.g. MS Polymer or PUR) must be applied
transversally to the end of each panel during panel installation, positioned
at the PE sealing tape.
Where airtightness demands are high, a durable elastic mastic sealant (e.g. MS
Polymer or PUR) must also be applied longitudinally onto the full length of
the internal panel joints during panel installation (Fig. 11).
When installing the panels, the joint sealing tubes must be compressed (Fig.
12, 13). The use of a seaming tool is advised in order to achieve the required
compression. Each space between the ends of the panels must be filled with
soft mineral wool (Fig. 12). The inserted mineral wool must be compressed to
the required density. Where no fire requirements apply, the inserted mineral
wool must achieve a minimum density of 30 kg/m3. Where fire requirements do
apply, the inserted mineral wool must achieve a minimum density of 100 kg/m3.
Fig. 9: Continuous sealing tape on a structure Fig. 10: Mandatory transversal sealing of the end of each panel
!
Panels on the perimeter of the flat roof must be continuously connected to the
façade to ensure complete system airtightness and diffusion tightness.
All penetrations (e.g. openings, valley penetration, etc.) must be sealed
appropriately to ensure roof airtightness and diffusion tightness.
Fig. 11: Optional longitudinal sealing of the full length of the internal panel joints
TRIMOTERM FTV FLAT ROOF INSTRUCTIONS
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C.8 Panel water tightening
The watertightness of the flat roof system is achieved using secondary
materials. A waterproof membrane with necessary corresponding layers should be
installed immediately after the installation of Trimoterm FTV sandwich panels.
If a waterproof membrane is not installed immediately after the installation
of Trimoterm FTV sandwich panels, then all joints (longitudinal and
transversal) and each cut opening should be protected against water and
humidity intrusion into the panel (Fig. 14). A vapour permeable, watertight
sealing tape must be used.
Fig. 12: Tight fitting of panels
!
Roof panels must be protected from water and other liquids seeping into the
insulation during unloading and right through to the end of the installation.
It is the installer’s responsibility to ensure that the panels are protected
until the end of the installation. Trapped water/moisture in the panels can
cause unfavourable internal corrosion in the panels. Panels should not be
installed during snow or rainfall, or during dense fog.
If the panels are installed during rain and/or snow, or if the panels are exposed to rain and/or snow before installation of a waterproof membrane, and the mineral wool core therefore becomes wet, then the panel properties will be affected.
Fig. 13: Groove and tongue panel joint
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Fig. 14: Application of a vapour permeable, watertight sealing tape
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INSTRUCTIONS
C.9 Walkability
The panels are suitable for occasional access onto the roof either during or
after installation (EN 14509 A.9.1.).
If repeated foot traffic for access or maintenance of equipment on the roof is
required both during and after installation (EN 14509 A.9.2.), then an
additional layer of at least 40 mm of thermal insulation should be installed
between the panels and the waterproof membrane. Mineral wool should have a
compression strength of 70 kPa. Such a system is suitable for repeated foot
traffic for access or maintenance without additional protection on the
waterproof membrane.
An additional layer of thermal insulation can be installed on the whole
surface of the roof or on dedicated pathways only.
!
Each roof access must have a walking resistant layer at the roof entering area
(e.g. the landing area from access ladder).
Fig. 15: Flat roof installation
See Trimo Architectural Details: Architectural Details – Flat Roof System –
TRIMOTERM FTV
.pdf
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D Installation tools
D
TRIMOTERM FTV | STANDARD
Installation tools
D.1 Panel cutting
The cutting and trimming of parts of Trimoterm FTV sandwich panels can be
performed for various openings. In these cases, only metal shears and saws
that do not overheat the metal at the cutting site may be used. A circular saw
is recommended.
High temperatures can damage the anti-corrosive protection in the vicinity of
a cut. The use of any grinding machine or welding device is prohibited near
Trimoterm FTV sandwich panels.
Marking the panel surface with sharp objects that would damage the protective
colour layer is prohibited.
Small metal particles that appear as a result of cutting and/or drilling must
be immediately removed from the panel surfaces by completion of the day’s work
at the latest, because metal particles exposed to moisture cause corrosion.
D.2 Panel handling and lifting
In order to handle and lift Trimoterm FTV sandwich panels, vacuum grippers are
required. Manipulation must be carried out only using certified vacuum
grippers for sandwich panels. The maximum suction under pressure of vacuum
suction cups is 30 kPa. For safe use, follow the manufacturer’s instructions.
Fig. 16: Panel cutting tools
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TRIMOTERM FTV FLAT ROOF INSTRUCTIONS
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E Checklist
E
Check the standard steps for evaluating whether the installation is performed
according to the installation guide and to ensure quality installation.
INSTRUCTIONS
Checklist
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CHECKLIST
Steps
Step description
Correct
1 Panels meet the panel structural calculation requirements.
2
Panel fixing material meets the panel structural calculation requirements.
3
Panel support widths meet the minimum requirements.
4
Substructure meets the tolerance requirements (horizontally, vertically, dimensions, plains).
5
Panels protected from water druring unloading and during installation.
6
Sealing tapes installed onto the substructure.
7
Protective foil fully removed from the panel internal side before the installation.
Protective foil partially removed from the panel external side
8
before the installation and fully everyday after panel
installation.
9
Panels installed within tolerances and sealed on the internal panel joints.
10
Panels fixed with appropriate screws.
11
Space between panel rows filled with mineral wool according to system requirements.
12
Installed panels protected from water until waterproof membrane layer is installed.
13
Additional layer of thermal insulation placed to achieve system walkability.
14 Waterproof membrane and additional roof layers installed.
15
Additional layer of thermal insulation placed to achieve system walkability.
16 Waterproof membrane and additional roof layers installed.
Table 3: Checklist for Trimoterm FTV flat roof installation
Incorrect
Chapter C.4 C.4 C.5 C.3 C.2
C.8 C.7 C.6
C.6
C.5 C.7 C.4 C.5 C.7
C.8
C.9
C.8
C.9 C.8
Notes
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TRIMOTERM FTV | STANDARD
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TRIMOTERM FTV | STANDARD
F Index
F
A Air permeability Architectural details C Checklist Circular saw Cladding products Colour range Core type D Dedicated pathways Deflection E Elastic mastic sealant End panel support External side F Fire performance Fire resistance Flashings Flat roof G Groove panel joint I Installation guide Intermediate panel support Internal side L Location category Longitudinal joint M Manufacturer Micro-lined profile (M) Micro-lined profile (M2) P Panel fixing Panel installation Panel multi-span
6 13
3, 15 14 2 6 6
13 7
11 7 5, 15
6 4, 6 10 11, 13
12
15 7 5, 15
8 11, 12
9, 14 5 5
3, 9, 15 11 8
INSTRUCTIONS
Index
Panel single-span
8
Panel support width
3, 7
Panel thickness
6, 8
PE sealing tape
11
Protective foil
3, 10, 15
PV modules
8
R
Reaction to fire
6
S
Sandwich panel
4, 5, 8
Screw length
9
Sealing tubes
11
Seaming tool
11
Self-adhesive sealing tape
11
Side A
5
Side B
5
Small metal particles
14
Sound insulation
4, 6
S profile (S)
5
Standard joint
15
Static calculation
8
Steel sheet
6
Steel structure
7
T
Thermal insulation
5, 8, 9, 13, 15
Thermal transmittance
6
Tongue panel joint
12
Transversal joint
11, 12
Trapped water/moisture
12
Trimoterm FTV sandwich panel 5
V
Vacuum suction cups
14
Valley penetration
11
W
Walking resistance layer
13
Washers
9
Waterproof membrane
15
Wind zone
8
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INSTRUCTIONS
Notes
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ID_TID9IN103EN Published by: Trimo d.o.o., EN 05/2024
Trimo Group holds full copyrights on the information and details provided in this document, therefore any unauthorised reproduction and distribution is strictly prohibited. Professional Care has been taken to ensure that the information/details are accurate, correct, complete and not misleading. However, Trimo, including its subsidiaries, does not accept responsibility or liability for errors or information, which is found to be misleading. Information/details in this document are for general purposes only. It is the user’s responsibility to check compliance with local laws. Any deviations in details and project solutions are the user’s responsibility. Under no circumstances, will we be liable for any loss or damage including without limitation, indirect or consequential loss or damage, or any loss or damage whatsoever
arising from lost profits as a result of or in connection with the use of this document. All information issued by Trimo Group is subject to continuous development and information/details contained in this document were current on the date of issue. It is the user`s responsibility to obtain the most up- todate information from Trimo when information/details are used for a project. The latest version of the document is available at www.trimo-group.com. The latest version of the published document in English prevails over other translated documents. For information about the delivery of panels see Trimo’s General conditions (https://trimo-group.com/en/trimo/general-conditions-of- sales).
References
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