THERMORY Nº55 Barrel Sauna DIY Kit Installation Guide

Nº55 Barrel Sauna DIY Kit

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Specifications

• Designed for up to two people
• Dimensions: 6′ x 7′ x 7′

Product Usage Instructions

Step Zero: Preparing the Site

Before you begin, ensure the sauna will fit in your chosen
location. The ideal space should have dimensions of 6′ x 7′ x 7′.
Make sure the site is level and free of standing water after
rainfall. Use concrete, pavers, or crushed stone for the
foundation.

Step One: Setting Up the Support Cradles

1. Measure support cradles (A) diagonally from corner to corner
to ensure they are square.

2. Place the support cradles on a level site and make sure they
are stable.

3. Position the center stave (B) on wooden dowels in the outer
support cradles (A) and secure with screws (N).

Step Two: Assembling the Body Staves

1. Place six sauna body staves (C) on each side of the center
stave (B) and secure with screws (N).

2. Ensure the panel groove on each body stave aligns
correctly.

Step Three: Installing Front and Rear Panels

1. Fit the front panel with sauna doors (F2) and rear panel (E2)
into the grooves.

2. Center, level, and seat each panel into the floor panel.

3. Temporarily place body staves on top to bind the panels
together.

Step Four: Attaching Side Panels

1. Attach two front side panels (F, F1) to the front panel (F2)
and two back side panels (E, E1) to the rear panel (E2) using
screws (M) and stainless steel screws (N1).

2. Ensure bench supports face the interior of the sauna.

Frequently Asked Questions

Q: How many people can the sauna accommodate?

A: The sauna is designed for up to two people.

Q: What are the ideal dimensions for the sauna installation

site?

A: The recommended dimensions for the site are 6′ x 7′ x 7′.

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BARRELS

Installation guide

Barrel Nº55
Installation Guide

Barrel Nº55

The Wait Is Over.

Everything you need to build your very own Thermory Barrel Sauna is right there in front of you. If it looks like a lot, it is. If it seems too complicated to assemble, it isn’t.
These instructions are specifically wri en to guide you through each step with ease. And if you need additional encouragement, you can scan the code on the back of this guide to see how it’s done.

We truly appreciate the opportunity to share our love of sauna culture with you. And if there’s anything we can do to make your sauna experience be er, please don’t hesitate to let us know. If not, just relax and enjoy.

The Thermory Barrel Sauna No55 is designed for up to two people. That’s plenty of room for you and the friends helping you put this together. But if you want to enjoy the first steam all by yourself, we understand.

© THERMORY 2022

BARRELS

Installation guide Barrel Nº55

PARTS 1

CRADLES

x2

A

CENTER STAVE

x1

B

BODY STAVES

x70 (+2 reserve)

C

FINAL H TYPE x2
TOP STAVE

H

FRONT x1
PANEL

F2 REAR

x1

PANEL

E2

LEFT PANEL x1
SECTION

F

LEFT PANEL x1

SECTION

E

FRONT

BACK

RIGHT

x1

PANEL

SECTION

FRONT

F1 RIGHT

x1

PANEL

SECTION

BACK

E1

ASPEN x1

ROOF

BOARD

O

FLOORING

x2

DUCKBOARD

L

INTERIOR BENCHES

x2

J

BENCH

x2

SUPPORTING

J1

BACKREST

STAVES

x6

J2

METAL

x2

BANDS

I

LEGS

ADHESIVE

x1

ROOF TAPE

R

WATERPROOF x1

ROOF COVER

Z

WOODEN SLAT x2

FOR ROOF

Z1

COVER

BARRELS

Installation guide Barrel Nº55

PARTS 2

SCREW 5.0X120 x10

M

SCREW x160

4.2X70

N

STAINLESS x18

STEEL SCREW

4.2X70

N1 SCREW 4.0X50

x35

P

STAINLESS

x25 P1 Ø BOLT x2

STEEL SCREW

16X140

4.0X50

HEX NUT

x2

M16 SW24

FLAT

x4

U

WASHER

DECORATIVE ROOF NISHING BOARDS

x10

W 3 People

6´

x2

Recommended

TOOLS

x2

x2

x3

REQUIRED

STEP ZERO

Rubber

Before you begin, be sure the sauna will fit in your chosen location.
Approximately L x W x H of 6′ x 7′ x 7′ is ideal. Overall dimensions are shown here.
Be sure the site is level and free of standing water a er rainfall.
Concrete, pavers or crushed stone is preferred.

x2

x2

x2

24mm

L= 4´9´´

x3
H= 6´5.5´´

W= 6´3´´

BARRELS

Installation guide Barrel Nº55

STEP ONE
Measure support cradles (A) diagonally from corner to corner. Measurements “a” and “b” should be equal to ensure the cradles are square. Be sure cradles remain level.

STEP TWO

Place the support cradles (A) on level site. Carefully level for be er stability.
Place the center stave (B) on wooden dowels embedded in outer support cradles (A).
Fix center stave (B) to cradles with screws 4.2 x 70 (N).

N Front

STEP THREE
Place 6 sauna body staves (C) to each side of the center stave (B) and fix with screws 4.2 x 70 (N).
Be sure to align the panel groove on every next body stave.

B A
N

C x6 pcs B

C x6 pcs

Back

BARRELS

Installation guide Barrel Nº55

STEP FOUR

Place front panel with sauna doors (F2) and rear panel (E2) into the trimmed grooves. Be sure each panel is centered, leveled, and completely seated into the floor panel.

Bind these panels together by

temporarily placing one or two

E2

body stave (C) on top of them.

C F2

STEP FIVE

Two front side panels (F, F1)

a ach to the front panel (F2) and two

back side panels (E, E1)

a ach to the rear panel (E2)

by 4 screws 5.0 x 120 (M) and

M

4 stainless steel screws 4.20 x 70 (N1).

Be sure the bench supports face the interior of the sauna.

Confirm that the combined width

of the rear wall (E, E2, E1)

matches the combined width of

E

the front wall (F, F2, F1).

M E1
M
N1

M F1

N1 M
F

M N1

M

N1 M

BARRELS

Installation guide Barrel Nº55

STEP SIX

Continue placing body staves (C) tightly on both sides of the sauna using rubber mallet, while fixing body staves on the front panel with 4.2 x 70 screws.

To finish the roof top joint, use top stave (H).

C

Vent

H

C

N

STEP SEVEN

Install steel bands (I) by wrapping bands around barrel prior to connecting with bolts and nuts (U).
Place steel bands evenly around barrel, covering screw heads.
Measure from steel band to barrel edge to ensure the steel band is even.
Cover roof with roof tape. Rub and smooth with pressure to ensure adhesion.
Install interior aspen roof trim (O) with 4.0 x 50 (P1) stainless steel screws.

Roof tape
R I

O P1
U Aspen roof board

3-15/16´´ I
U

BARRELS

Installation guide Barrel Nº55

STEP EIGHT

A ach bench supporting leg (J1) to the bench (J), install two sauna benches on wall mounts using stainless steel screws 4.2 x 70 (N1).

Hold the seat and leg assembly tight to the sauna wall. Using a level, make sure the bench seat is level from front to back. This will ensure proper placement.

Install backrests (J2) at your chosen

height using stainless steel screw

4.0 x 50 (P1).

J2

P1

STEP NINE

J J1

N1 N1

N1

N1

Flooring duckboards (L) can be used for wiring runs, confirm specific wiring runs needed for chosen stove.

J2 J J1
L

BARRELS
STEP TEN
Place waterproof roof cover (Z) and fix it with wooden slat (Z1) and screws 4.0 x 50 (P). Install front and rear decorative roof finishing boards (W), fixing by screws 4.0 x 50 (P).
WATCH THE VIDEO

Installation guide Barrel Nº55
W P P

SEE HOW ASSEMBLY WILL LOOK HERE.

Z W
Z1 P

Thermory USA – Denver 537 W. Highlands Ranch Pkwy, Ste. 114 Highlands Ranch, CO 80129 720.759.7268 support@thermoryusa.com
Thermory USA – Bu alo 56 Harvester Ave, Ste. 1-201 Batavia, NY 14020 585.591.6590 support@thermoryusa.com
SaunaByThermory.com

References

• Sauna by Thermory

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