THERMORY 4 Person Barrel Sauna No 52 DIY Kit Installation Guide

June 12, 2024
THERMORY

BARRELS by THERMORY logo

Everything you need to build your very own Thermory Barrel Sauna is right there in front of you. If it looks like a lot, it is. If it seems too complicated to assemble, it isn’t.

These instructions are specifically written to guide you through each step with ease. And if you need additional encouragement, you can scan the code on the back of this guide to see how it’s done.

The Thermory Barrel Sauna No52 is designed for up to two people and is outfitted with a window. That’s plenty of room for you and the friends helping you put this together. But if you want to enjoy the first steam all by yourself, we understand.

Installation Guide

Barrel Nº52

The Wait Is Over.

We truly appreciate the opportunity to share our love of sauna culture with you. And if there’s anything we can do to make your sauna experience better, please don’t hesitate to let us know. If not, just relax and enjoy.

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - a1 THERMORY 4 Person Barrel Sauna No 52 DIY Kit - a2
REAL WOOD PRODUCTS                 SUSTAINABLE

                                   THERMORY 4 Person Barrel Sauna No 52 DIY
Kit - a4
THERMALLY MODIFIED WOOD    DURABILITY

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - a5 THERMORY 4 Person Barrel Sauna No 52 DIY Kit - a6
DIMENSIONAL STABILITY              ECO-FRIENDLY / CHEMICAL-FREE PROCESS

THERMORY 4 Person Barrel Sauna No 52 DIY Kit

© THERMORY 2022

PARTS 1

CRADLES| x2|

(A)

| CENTER STAVE| x1|

(B)

---|---|---|---|---|---
|
BODY STAVES| x70 (+2 reserve)|

(C)

| FINAL H-TYPE TOP STAVE| x2|

(H)

|
FRONT PANEL| x1|

(F2)

| REAR PANEL| x1|

(V)

|
REAR PANEL WITH WINDOW| x1|

(V1)

| LEFT PANEL SECTION| x1|

(F)

|
RIGHT PANEL SECTION| x1|

(F1)

| ASPEN ROOF BOARD| x1|

(O)

|
FLOORING DUCKBOARD| x2|

(L)

| DECORATIVE ROOF NISHING BOARDS| x10|

(W)

|
INTERIOR BENCHES| x2|

(J)

| BENCH SUPPORTING LEGS| x2|

(J1)

|
BACKREST STAVES| x6|

(J2)

| METAL BANDS| x2|

(I)

|
ADHESIVE ROOF TAPE| x1|

(R)

| WATERPROOF ROOF COVER| x1|

(Z)

|
WOODEN SLAT FOR ROOF COVER| x2|

(Z1)

|

PARTS 2

SCREW 5.0X120| x10|

(M)

| SCREW 4.2X70| x130|

(N)

---|---|---|---|---|---
|
STAINLESS STEEL SCREW 4.2X70| x18|

(N1)

| SCREW 4.0X50| x65|

(P)

|
STAINLESS STEEL SCREW 4.0X50| x25|

(P1)

| Ø BOLT 16X140| x2


|

+

HEX NUT M16 (SW24)| x2| FLAT WASHER| x4|

(U)

+|

TOOLS REQUIRED:

x2

| x2

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - d2Rubber

| x3

| x2

---|---|---|---
x2

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - d524mm

| x2

| x3

3 People Recommended

| 6´

| x2

STEP ZERO

Before you begin, be sure the sauna will fit in your chosen location.

Approximately L x W x H of 7′ x 7′ x 7′ is ideal. Overall dimensions are shown here.

Be sure the site is level and free of standing water after rainfall.

Concrete, pavers or crushed stone is preferred.

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - e1

STEP ONE

Measure support cradles (A) diagonally from corner to corner.

Measurements “a” and “b” should be equal to ensure the cradles are square.

Be sure cradles remain level.

a=b

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - e2

STEP TWO

Place the support cradles (A) on level site. Carefully level for better stability.

Place the center stave (B) on wooden dowels embedded in outer support cradles (A).

Fix center stave (B) to cradles with screws 4.2 x 70 (N).

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - e3

  1. Front
  2. Back
STEP THREE

Place 6 sauna body staves (C) to each side of the center stave (B) and fix with screws 4.2 x 70 (N).

Be sure to align the panel groove on every next body stave.

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - e4

STEP FOUR

Place door panel (F2) in front slot. Be sure panel is centered, leveled, completely seated. Attach side panels (F, F1) using 4 5.0 x 120 (M) screws and 2 4.2 x 70 (N1) stainless steel screws.

Place rear panel (V) with bench supports facing interior.

Confirm width of rear panel (V) matches combined width of left panel section (F), front panel (F2) and right panel section (F1). These panels must be completely seated into the floor panel.

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - e5

  1. Vent
STEP FIVE

Place body staves (C) until the halfway point. Place rear panel with window (V1) on rear panel (V), fix by 2 screws 5.0 x 120 (M).

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - e6

STEP SIX

Continue placing body staves (C) tightly on both sides of the sauna using rubber mallet, while fixing body staves on the front panel with 4.2 x 70 screws and rear window panel with 4.0 x 50 screws to prevent glass breakage.

To finish the roof top joint, use top stave (H).

WARNING!
Use shorter screw 4.0 x 50 (P) for rear panel V1 otherwise the window will be damaged!

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - e7

STEP SEVEN

Install steel bands (I) by wrapping bands around barrel prior to connecting with bolts and nuts (U).

Place steel bands evenly around barrel, covering screw heads.

Measure from steel band to barrel edge to ensure the steel band is even.

Cover roof with roof tape. Rub and smooth with pressure to ensure adhesion.

Install interior aspen roof trim (O) with 4.0 x 50 (P1) stainless steel screws.

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - e8

  1. Roof tape
  2. Aspen roof board
STEP EIGHT

Attach interior supporting leg (J1) to the bench (J), install two sauna benches on wall mounts using stainless steel screws 4.2 x 70 (N1).

Hold the seat and leg assembly tight to the sauna wall. Using a level, make sure the bench seat is level from front to back. This will ensure proper placement.

Install backrests (J2) at your chosen height using stainless steel screw 4.0 x 50 (P1).

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - 9

STEP NINE

Flooring duckboards (L) can be used for wiring runs, confirm specific wiring runs needed for chosen stove.

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - e10

STEP TEN

Place waterproof roof cover (Z) and fix it with wooden slat (Z1) and screws 4.0 x 50 (P).

Install front and rear decorative roof finishing boards (W), fixing by screws 4.0 x 50 (P).

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - e11


WATCH THE VIDEO

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - QR
Code


SEE HOW ASSEMBLY WILL LOOK HERE.

THERMORY 4 Person Barrel Sauna No 52 DIY Kit - f1 THERMORY 4 Person Barrel Sauna No 52 DIY Kit - f5


Thermory USA – Denver
537 W. Highlands Ranch Pkwy, Ste. 114
Highlands Ranch, CO 80129
720.759.7268
support@thermoryusa.com

Thermory USA – Buffalo
56 Harvester Ave, Ste. 1-201
Batavia, NY 14020
585.591.6590
support@thermoryusa.com

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Documents / Resources

| THERMORY 4 Person Barrel Sauna No 52 DIY Kit [pdf] Installation Guide
4 Person Barrel Sauna No 52 DIY Kit, Barrel Sauna No 52 DIY Kit, Sauna No 52 DIY Kit, No 52 DIY Kit, DIY Kit, Kit
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References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

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