THERMORY 60 Barrel Sauna Kit Installation Guide

: June 1, 2024
: THERMORY

Table of Contents

THERMORY 60 Barrel Sauna Kit
Product Information
Product Usage Instructions
FAQs
INTRODUCTION
OVERVIEW
PARTS AND TOOLS
ASSEMBLY STEPS
CONTACT
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

THERMORY 60 Barrel Sauna Kit

THERMORY-60-Barrel-Sauna-Kit-PRODUCT

Product Information

Specifications
- Dimensions: 8′ x 8′ x 8′
- Materials: Wood, Stainless Steel
- Capacity: Suitable for multiple users
- Tools Required: Rubber mallet, Screws, Dowels

Product Usage Instructions

Step Zero: Pre-Installation Checks
- Before starting the installation process, ensure the sauna fits in the chosen location and that the site is level and free of standing water. Ideal dimensions are 8′ x 8′ x 8′. Use concrete, pavers, or crushed stone for the foundation.
Step One: Setting Up Support Cradles
- Measure support cradles diagonally to ensure they are square. Place cradles on a level site and make sure they remain level throughout the installation process.
Step Two: Installing Center Stave
- Place the centre stave on wooden dowels embedded in the support cradles. Secure the centre stave using appropriate screws for stability.
Step Three: Attaching Body Staves
- Attach sauna body staves to each side of the centre stave using screws. Ensure proper alignment and fix them securely to maintain stability.
Step Four: Installing Panels
- Place the front door panel and side panels, ensuring they are centered and levelled. Attach them securely using the provided screws. Confirm proper alignment and seating of all panels.
Step Five: Rear Panel Installation
- Install the rear panel with bench supports facing the interior. Make sure it matches the width of other panels and is completely seated into the floor panel.
Step Six: Final Assembly
- Continue placing left and right body staves tightly on both sides of the sauna, fixing them in place with screws. Use a rubber mallet for proper alignment and to prevent glass breakage.
- To finish, use the top stave to complete the roof joint, ensuring a snug fit by adjusting the thickness options provided.

FAQs

Q: What tools are required for installation?
- A: Rubber mallet, screws (4.2 x 70, 4.0 x 50, 5.0 x 120), wooden\ dowels, and a level are recommended for installation.
Q: Can the sauna be installed by one person?
- A: It is recommended to have at least three people for the installation process to ensure stability and accuracy.

INTRODUCTION

Everything you need to build your very own Thermory Barrel Sauna is right there in front of you. If it looks like a lot, it is. If it seems too complicated to assemble, it isn’t.
These instructions are specifically written to guide you through each step with ease. And if you need additional encouragement, you can scan the code on the back of this guide to see how it’s done.
The Thermory Barrel Sauna No60 is designed for up to six people and is outfitted with a window and a porch. That’s plenty of room for you and the friends helping you put this together. But if you want to enjoy the first steam all by yourself, we understand.

The Wait Is Over.

We truly appreciate the opportunity to share our love of sauna culture with you.
And if there’s anything we can do to make your sauna experience better, please don’t hesitate to let us know. If not, just relax and enjoy. $THERMORY-60-Barrel-Sauna-Kit-FIG-1 $1$$

OVERVIEW

$THERMORY-60-Barrel-Sauna-Kit-FIG-1 $18$$

PARTS AND TOOLS

PARTS 1 $THERMORY-60-Barrel-Sauna-Kit-FIG-1 $2$$ PARTS2

ASSEMBLY STEPS

STEP ZERO
- Before you begin, be sure the sauna will fit in your chosen location.
- Approximately L x W x H of 8’ x 8’ x 8’ is ideal. Overall dimensions are shown here.
- Be sure the site is level and free of standing water after rainfall.
- Concrete, pavers or crushed stone is preferred.
STEP ONE
- Measure support cradles (A) diagonally from corner to corner.
- Measurements “a” and “b” should be equal to ensure the cradles are square.
- Be sure cradles remain level.
STEP TWO
- Place the support cradles (A) on the level site.
- The middle support cradle will have no dowel. Carefully level for better stability.
- Place the centre stave (B) on wooden dowels embedded in outer support cradles (A).
- Fix the center stave (B) with a screw 4.2 x 70 (N).
STEP THREE
- Place 6 sauna body staves (C, C1) to each side of the centre stave (B) and fix with screws 4.2 x 70 (N).
- Body staves (C) are left and right-sided.
- Be sure to align the panel groove on every next body stave.
STEP FOUR
- Place door panel (D) in the front slot.
- Be sure panel is centered, leveled, and completely seated.
- Attach side panels (F, F1) using 4 5.0 x 120 (M) screws and 2 4.2 x 70 (N1) stainless steel screws.
- Place rear panel (E) with bench supports facing the interior.
- Confirm width of the rear panel (E) matches the combined width of left panel section (M), front panel (D) and right panel section (M).
- These panels must be completely seated into the floor panel.
STEP FIVE
- Place left body staves (C) and right body staves (C1) until the halfway point.
- Place rear panel with window (E1) on rear panel (E), fix by 2 screws 5.0 x 120 (M).
STEP SIX
- Continue placing left and right body staves (C, C1) tightly on both sides of the sauna using rubber mallet, while fixing body staves on the front panel with 4.2 x 70 screws and rear window panel with 4.0 x 50 screws to prevent glass breakage.
- To finish the rooftop joint, use top stave (H).
- Different thickness options are provided to fill the gap.
- WARNING! Use a shorter screw 4.0 x 50 (P) for rear panel E1 otherwise, the window will be damaged. $THERMORY-60-Barrel-Sauna-Kit-FIG-1 $10$$
STEP SEVEN
- Measure steel bands (I) to ensure the correct length of 276,” +/- 1/2” is acceptable.
- Install steel bands (I) by wrapping bands around the barrel before connecting them with bolts and nuts (U).
- Place steel bands evenly around the barrel, covering screw heads.
- Measure from steel band to barrel edge to ensure the steel band is even.
- Cover the roof with roof tape.
- Rub and smooth with pressure to ensure adhesion.
- Install interior aspen roof trim (O) with 4.0 x 50 (P1) stainless steel screws.
STEP EIGHT
- Attach the interior supporting leg (J1) to the bench (J), and install two sauna benches on wall mounts using stainless steel screws 4.2 x 70 (N1).
- Hold the seat and leg assembly tight to the sauna wall.
- Using a level, make sure the bench seat is level from front to back.
- This will ensure proper placement. Install backrests (J2) at your chosen height using stainless steel screw 4.0 x 50 (P1). $THERMORY-60-Barrel-Sauna-Kit-FIG-1 $12$$
STEP NINE
- Install porch benches (K), using screws 4.2 x 70 (N) and 5.0 x 100 (X).
- Hold the seat and leg assembly tight to the sauna wall. Using a level, make sure the bench seat is level from front to back. This will ensure proper placement. $THERMORY-60-Barrel-Sauna-Kit-FIG-1 $13$$
STEP TEN
- Wire raceways (V) and flooring duckboards (L) can be used for wiring runs, confirm specific wiring runs needed for chosen stove.
STEP ELEVEN
- Place waterproof roof cover (Z) and fix it with a wooden slat (Z1) and screws 4.0 x 50 (P).
- Install front and rear decorative roof finishing boards (W), fixing by screws 4.0 x 50 (P). $THERMORY-60-Barrel-Sauna-Kit-FIG-1 $16$$
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