JEHNERT 65580 Door and Dashboard A-Pillar Door Speaker Upgrade Kit Installation Guide

August 29, 2024
JEHNERT

JEHNERT 65580 Door and Dashboard A-Pillar Door Speaker Upgrade Kit

Specifications

  • Model: Fiat Ducato Series 7 and Series 8
  • Art. No.: 65580
  • Compatibility: Fiat Ducato Series 7 (Type 250) 2006-2021, Series 8 from YOM 2021
  • Packing List :
    • 2x 26mm neodymium softdome tweeter “XE26”
    • 2x 80mm midrange driver “XE80”
    • 2x 165mm JEHNERT Power Woofer “XM165” mounted to adapter ring
    • 1x mounting set MHT module: 10x Spax 3.5 x 3.5, 2x MHT crossovers wrapped in damping fleece

Product Usage Instructions

  1. Mounting of the Mid-High Module on the Dashboard (Series 7)
  2. Remove the JEHNERT midrange driver from the module.
  3. Place the JEHNERT midrange module without speakers on the dashboard, aligning it with the dashboard curvature.
  4. Mark the speaker cutout on the dashboard using a white marker.
  5. Heat the marked cutout with a hot air dryer and cut it out with a sharp cutter knife.
  6. Loosen the rubber door seal in the area of the A-pillar.
  7. Lever out the A-pillars with a plastic wedge and remove them from the vehicle.
  8. Woofer Mounting in the Vehicle Door (Series 7)
  9. Lever out the loudspeaker cover in the vehicle door from below using a plastic wedge.
  10. Dismantle the factory loudspeaker and disconnect the connection cable.
  11. Run the factory speaker cable between the door panel and the plastic trim behind the woofer opening.
  12. Mount the woofer adapter with the factory screws and connect and mount the JEHNERT woofer. Put on the loudspeaker cover.
  13. Mounting the Woofers (Series 8) at the Original Woofer Mounting Position
  14. Remove the door panel by prying out the door handle connection and removing the door handle.
  15. Install the woofer at the designated position.

Packing list

  • 2x 26mm neodymium softdome tweeter „XE26“.
  • 2x 80 mm midrange driver „XE80
  • 2x 165 mm JEHNERT Power Woofer „XM165“ mounted to adapter ring 1x mounting set MHT module: 10x Spax 3,5, x 3,5
  • 2x MHT crossovers wrapped in damping fleece

Recommendation:
To achieve the full sound performance of the sound system, we recommend the expansion set, which, with its additional amplifier and subwoofer significantly increases the sound performance of the system.
Fiat Ducato Series 8: for an optimal sound experience, the complete insulation of the door lining is recommended. (required insulation material is not included in the scope of delivery, can be reordered, Art.No.: 27970)

Radio settings:
To achieve the best sound, all settings on the radio (bass, treble, loudness, equalizing, etc.) should be set to ZERO or OFF.

Mounting of the mid-high module on the dashboard (series 7)

  1. JEHNERT midrange driver Remove from the module.

  2. JEHNERT midrange module without loudspeakers on the dashboard. Align the dashboard:
    Place the curvature of the module against the curvature of the dashboard and ensure that there is an and make sure that there is an even distance between them.

  3. Mark the speaker cutout on the dashboard (white marker).

  4. Heat the marked cutout well with a hot air dryer and cut out with a sharp cutter knife.

  5. Loosen the rubber door seal in the area of the A-pillar.

  6. Carefully lever out the A-pillars with the plastic wedge and remove them from the vehicle in twos.

  7. Mounting the crossover

    • Connect crossover with connection cable with original plug.
    • Insert crossover together with damping material into the A-pillar (see fi g. A+C) and pull the connection cable for the tweeter and midrange driver through the hole. (fi g. B) –> Tweeter connection marked/red = +
    • Mount A-pillar again
    • Screw the molded part to the dashboard for a precise fit.
    • Connect the midrange speaker to the cable connection of the crossover and mount it to the molded part.

Woofer mounting in the vehicle door (Series 7)

  • lever out the loudspeaker cover in the vehicle door from below, starting from the bottom (with a plastic wedge).
  • Dismantle the factory loudspeaker and disconnect the connection cable. The factory screws are used for fastening the JEHNERT low-frequency adapter.
  • run factory speaker cable between the door panel and plastic trim behind the woofer opening (see fi g. marked area).
  • mount the woofer adapter with the factory screws. Connect and mount the JEHNERT woofer. Put on the loudspeaker cover.

Mounting the woofers (Series 8)
(at original woofer mounting position)

Removal of the door panel

  • Use a plastic wedge to carefully remove the door panel cover so that no scratches occur, and secure the edges with adhesive tape. (Fig. A-C)
  • Use a slotted screwdriver to remove the screws and covers of the door trim (Fig. D-J) remove all screws 8 x TX30 1x TX20 (Fig. E)
  • Finally, remove the two screws from the door handle and carefully remove the door trim. (Fig. G)
  • Use your finger to pry out the door handle connection and remove the door handle. (Fig. I)
  • Now the woofer can be installed. ****

Mounting the woofer (at the original woofer mounting position)

  • Disassemble all screws of the factory woofer (pick up screws) 3x TX20
  • Using a TX20 screwdriver, install the three screws from the woofer ring to the vehicle door.
  • Connect the cables.
  • Refi the door trim. (Attach screws)

Warranty

  • As the manufacturer, we warrant these sound systems for 3 years from the date of purchase from the dealer. Within this warranty period, we will, at our option, repair or replace free of charge all defects that are due to material or manufacturing faults.
  • Excluded from the warranty are damages caused by improper use or installation, wear, and tear, or interventions by third parties.
  • The warranty does not cover consequential damage or defects that only insignificantly impair the value or usability of the sound systems. A warranty obligation is not triggered in the case of damage caused by external influences. Systems with additional or incorrect mounting holes are excluded from exchange. These are damages to the components that cannot be repaired.

If you have any questions, please do not hesitate to contact our team in Pliezhausen:

JEHNERT SOUND DESIGN
Development and production of car audio systems“.
Inh. Hans-Peter Jehnert

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MORE INFORMATION

FAQ

  • Q: How do I ensure proper alignment during installation?
    • A: When mounting components, ensure alignment with dashboard curvature and maintain even distances between components.
  • Q: Can I use existing factory screws for mounting?
    • A: Yes, you can use factory screws for fastening components where applicable.
  • Q: What is included in the mounting set MHT module?
    • A: The mounting set includes Spax screws and MHT crossovers wrapped in damping fleece for installation convenience.

References

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