Motodynamic 2013-2017 Kawasaki Ninja 300 Full LED Head Light Assembly Installation Guide

Motodynamic 2013-2017 Kawasaki Ninja 300 Full LED Head Light Assembly

Product Information

Specifications:

• Product Name: 2013-2017 Kawasaki Ninja 300 Full LED Projection Head Light
• Parts Included: x1 LED projection head light assembly, x1 sub-harness, x8 cable ties
• Tools Required: 4mm and 5mm allen (hex) tool, 8mm and 10mm socket with ratchet, Standard Philips screwdriver, Flathead screwdriver, Small/thin flathead screwdriver, Wire cutter

Product Usage Instructions

• Step 1: Remove lower side fairing
  Remove the lower side fairing by following the instructions provided in the manual.

• Step 2: Remove center wheel well panel
  Release the tabs and bolts to remove the center wheel well panel.

• Step 3: Remove painted side panel
  Remove the painted side panel by unscrewing the bolt and gently pulling it towards you.

• Step 4: Remove long/thin plastic panel
  Unscrew the phillips screw and bolt to release the plastic panel running up the side of the gas tank.

• Step 5: Remove upper side fairing assembly
  Undo the bolts and carefully remove the upper side fairing assembly, supporting it on the last bolt.

• Step 6: Remove mirrors and windscreen
  Use a 4mm allen tool to remove the bolts securing the mirrors and windscreen.

• Step 7: Remove nose fairing/headlamp assembly
  Cut the cable ties securing the harness and remove the bolts to detach the nose fairing/headlamp assembly.

Frequently Asked Questions (FAQ):

• Q: Do I need any additional tools for installation?
  A: The tools required for installation are listed in the manual. Make sure you have them handy before starting.

• Q: Is professional installation recommended?
  A: While it is possible to install the LED projection headlight yourself following the provided instructions, professional installation is recommended for those unfamiliar with vehicle modifications.

• Q: How do I access the comprehensive installation guide?
  A: Visit the provided YouTube channel link or follow the URL provided in the manual to access the step-by-step installation guide.

2013-2017 Kawasaki Ninja 300 Full LED Projection Head Light

Quick Install Guide
For full step-by-step comprehensive installation guide please visit our YouTube channel: www.youtube.com/motodynamic or by visiting this link:
https://youtu.be/XipqOE_uzMQ

Parts List

• x1 LED projection headlight assembly x1 sub-harness
• x8 cable ties

Tools used for this installation

• 4mm and 5mm allen (hex) tool
• 8mm and 10mm socket with ratchet Standard Philips screwdriver Flathead screwdriver
• Small/thin flathead screwdriver
• Wire cutter (to cut cable ties)

1. Remove lower side fairing. Remove center forward and lower bottom plastic fasteners using a flathead screwdriver that holds the 2 lower fairings together. Then two 4mm allen bolts and one 5mm allen bolt per side. 5mm bolts have a shouldered washer. There are 3 tabs that interface with the painted section of the fairing. Repeat on other side.\

   • Two 4mm allen bolts and one 5mm allen bolt
   • two 4mm allen bolts and one 5mm allen bolt
   • tabs that interface with the painted section of fairing

2.  Remove center wheel well panel. 3 plastic fasteners per side, 1 plastic fastener at the upper middle and 1 bolt on each side using a 10mm socket. Release the several tabs on each side and pull forward to remove

   •  forward and middle upper plastic fastener
   • 1 bolt each side using 10mm socket
   • several tabs to unclip to release the center wheel well panel

3. Remove painted side panel. 1 bolt using 4mm allen and pull towards you to remove, it is held on by 4 friction fasteners. Repeat other side

   •  4 friction fasteners shown below

4.  Remove long/thin plastic panel that runs up the side of the gas tank. 1 phillips screw near and below the seat and 1 bolt up top right below the handle bars using 4mm allen. Push down the rearmost end to clear the locking tab catch on the tank, then outwards and upwards to release the 3 friction fasteners. Repeat other side

   •  push down to clear the catch from the tank
   • 3 friction fasteners shown below

5. Remove upper side fairing assembly. 1 bolt right up front below head light using 4mm allen. 1 bolt at the rearmost fairing 5mm allen, this bolt has a shouldered washer. 1 bolt at the lower (8mm socket) and uppermost (10mm socket) of the fairing. Support fairing on the last bolt. Carefully remove the fairing, un-clipping the 4 locking tabs and 1 plastic fastener in the area below the handle bar. Unplug turn signal. Repeat other side.

   • Step 5 continued – 1 bolt at the rearmost fairing using 5mm allen tool
   • 2 bolts: upper using 10mm socket and lower using 8mm socket
   •  undo locking tab #1
   • undo locking tab #2
   • showing under view of locking tabs #1, #2, #3 and #4
   •  1 plastic fastener
   • unplug turn signal

6.  Remove mirrors and windscreen. 4 bolts using 4mm allen

7. Remove nose fairing/headlamp assembly. Cut both the cables ties securing the low and high beam /DRL harness to the head light sub-frame. Remove 2 bolts on each side using 10mm socket, 1 on the upper side and 1 on the lower bottom.

   •  cut factory cable tie
   •  1 bolt upper left using 10mm socket
   • 1 bolt upper right using 10mm socket
   • 1 bolt lower left using 10mm socket
   • 1 bolt lower right using 10mm socket

8.  Place towel on front fender. Lift up on the front nose fairing at the mirror standoffs and pull forward on assembly to detach it from the sub-frame.

   • lift up and out at the mirror standoffs to release the fairing/head light assembly and carefully place on top of towel.

9.  Reach in and undo the 2 wire management clips, slide off the boots and unplug the low beam, high beam, and 2 DRL connector plugs. At this time, the entire nose fairing/head light assembly can be removed

   • pull the boots up and unplug low beam, high beam, left DRL and right DRL

10.  Separate nose fairing from head light, 3 bolts using 8mm socket

    •  shown below separated

11. Swap over both the metal collars and rubber grommets at the lower mount to the new LED head light. The collars insert from front to back.

12.  Connecting the subharness. Locate the ‘R’ side and plug in the 4 pin main connector to the to the corresponding 4 pin connector on the right side of the head light. This right side has an off-white and white connector for the low beam input and right side DRL. Locate the ‘L’ side and plug the 4 pin main connector the corresponding 4 pin connector on the left side of the head light. This left side has an off-white connector and white connector for the high beam and left side DRL. Route and secure the center of the harness following the curvature of the housing using 2 cable ties.

13.  Mount the head light back onto the nose fairing using the same 3 bolts.

14. Mounting the head light/nose fairing assembly back onto the bike. While keeping the towel on the front fender, carefully position and rest the assembly on the towel then plug in the low beam, high beam, left DRL and right DRL plugs, cover with rubber boot.
    Install Intelliflash here – see video skip to 28:18
    Secure the harness and any slack to the wire management clips, then position the assembly back onto the sub-frame and secure using the same 4 bolts. Use the cables ties and additionally secure the low/DRL and high/DRL harness to the sub-frame (same location cut from step 7 above).

15. Perform systems check

16. Reinstall windscreen, mirrors, upper side fairings, plastic side trim, painted side panels, center wheel well panel, and lower side fairings

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