Husqvarna T540XP II Top Handle Petrol Chainsaw Instruction Manual
- June 17, 2024
- Husqvarna
Table of Contents
- Husqvarna T540XP II Top Handle Petrol Chainsaw
- Product Information
- Product Usage Instructions
- Frequently Asked Questions
- Introduction
- Safety
- Assembly
- Operation
- Maintenance
- Troubleshooting
- Transportation and storage
- Technical data
- EC Declaration of Conformity
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Husqvarna T540XP II Top Handle Petrol Chainsaw
Product Information
Specifications
- Model: T540XP II
- Intended Use: Professional tree maintenance such as pruning and disassembling trees in sections
- Product Type: Chainsaw
- Engine Type: Combustion engine
Product Overview
- Front handguard
- Stop switch
- Information and warning decal
- Top handle
- Air filter cover
- Choke control
- Rope eyelet
- Air purge bulb
- Fuel tank
- Fuel level window
- Starter rope handle
- Starter housing
- Front handle
- Chain oil tank
- Bar tip sprocket
- Saw chain
- Guide bar
- Throttle trigger
- Throttle trigger lockout
- Belt eyelet
- Clutch cover
- Chain tensioning screw
- Product and serial number plate
- Chain catcher
- Spiked bumper
- Oil pump adjustment screw
- Guide bar cover
- Operator’s manual
- Combination wrench
- Bar nut
- Air filter
- Vibration damping system
- Muffler and spark arrestor screen
Product Usage Instructions
1. Safety Precautions
-
Always wear an approved protective helmet, approved hearing
protection, and eye protection. -
Ensure both of the operator’s hands are used to operate the
chainsaw. -
Never operate the chainsaw holding it with one hand only.
-
Never let the guide bar tip come in contact with any
object. -
Use appropriate protections for foot-leg and hand-arm.
-
This chainsaw should only be used by persons who are specially
trained in tree maintenance work.
2. Starting the Chainsaw
-
Check the fuel and chain oil levels.
-
Place the chainsaw on a flat, stable surface.
-
Engage the chain brake by pushing it forward (right
position). -
Pull out the choke control to the full extent.
-
Pull the starter rope handle until you feel resistance, then
give it a strong pull to start the engine. -
If the engine doesn’t start, push in the choke control halfway
and try again. -
Once the engine starts, let it warm up for a few moments.
-
Disengage the chain brake by pulling it back (left
position).
3. Operating the Chainsaw
-
Hold the chainsaw firmly with both hands, ensuring a secure
grip on the front and rear handles. -
Use the throttle trigger to control the speed of the
chain. -
Always cut with the bottom of the guide bar and maintain a
steady cutting angle. -
Keep the chain well lubricated by regularly checking and
refilling the chain oil tank. -
Monitor the fuel level and refill the fuel tank as needed.
-
Be cautious of kickback, which can occur when the guide bar tip
touches an object. Avoid this by keeping a safe distance and
maintaining proper cutting techniques.
Frequently Asked Questions
- Q: What is the intended use of the T540XP II chainsaw?
- A: The T540XP II chainsaw is intended for professional tree maintenance such as pruning and disassembling trees in sections.
- Q: Are there any safety precautions I should follow when using this chainsaw?
- A: Yes, always wear an approved protective helmet, approved hearing protection, and eye protection. Ensure both hands are used to operate the chainsaw, and never operate it with just one hand. Avoid contact between the guide bar tip and any object, and use appropriate protections for foot-leg and hand-arm. This chainsaw should only be used by persons who are specially trained in tree maintenance work.
- Q: How do I start the T540XP II chainsaw?
- A: To start the chainsaw, check the fuel and chain oil levels, engage the chain brake, pull out the choke control, and pull the starter rope handle until the engine starts. Once started, let the engine warm up and then disengage the chain brake.
- Q: How do I operate the chainsaw?
- A: When operating the chainsaw, hold it firmly with both hands, use the throttle trigger to control the chain speed, and cut with the bottom of the guide bar while maintaining a steady cutting angle. Regularly check and refill the chain oil tank for proper lubrication, and monitor the fuel level for refilling as needed. Be cautious of kickback and maintain safe cutting techniques.
Introduction
Intended use
This product is for professional tree maintenance such as pruning and to
disassemble trees in sections.
Note: National regulations can set limit to the operation of the product.
Product description
The Husqvarna T540XP II is a chainsaw model with a combustion engine.
Work is constantly in progress to increase your safety and efficiency during
operation. Speak to your servicing dealer for more information.
Product overview
1. Front handguard 2. Stop switch 3. Information and warning decal 4. Top
handle 5. Air filter cover 6. Choke control 7. Rope eyelet
2
8. Air purge bulb 9. Fuel tank 10. Fuel level window 11. Starter rope handle 12. Starter housing 13. Front handle 14. Chain oil tank
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15. Bar tip sprocket 16. Saw chain 17. Guide bar 18. Throttle trigger 19.
Throttle trigger lockout 20. Belt eyelet 21. Clutch cover 22. Chain tensioning
screw 23. Product and serial number plate 24. Chain catcher 25. Spiked bumper
26. Oil pump adjustment screw 27. Guide bar cover 28. Operator’s manual 29.
Combination wrench 30. Bar nut 31. Air filter 32. Vibration damping system 33.
Muffler and spark arrestor screen
Symbols on the product
Be careful and use the product correctly. This product can cause serious
injury or death to the operator or others.
Read the operator’s manual carefully and make sure that you understand the
instructions before you use this product.
Always wear approved protective helmet, approved hearing protection and eye
protection.
This product complies with applicable EC Directives.
Noise emissions to the environment according to European Directive 2000/14/EC
and New South Wales legislation “Protection of the Environment Operations
(Noise Control) Regulation 2017”. Noise emission data can be found on the
machine label and in the Technical data chapter. Technical data on page 29 and
on the label.
Chain brake, engaged (right). Chain brake, disengaged (left).
Air purge bulb.
Fuel.
Chain oil.
Both of the operator’s hands must be used to operate the chainsaw.
Never operate the chainsaw holding it with one hand only.
Never let the guide bar tip come in contact with any object.
Warning! Kickback may occur when the nose or tip of the guide bar touches an
object, and cause a lightning fast reverse reaction, kicking the guide bar up
and towards the operator. May cause serious personal injury.
Use appropriate protections for foot-leg and hand-arm.
This chainsaw should only be used by persons who are specially trained in tree
maintenance work. See operator’s manual! Work position.
Choke.
Handle insert dimension.
yyyywwxxxx
The rating plate shows serial number. yyyy is the production year and ww is the production week.
Adjustment of the oil pump.
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Note: Other symbols/decals on the product refer to certification requirements for certain markets.
Euro V Emissions
WARNING: Tampering with the engine voids the EU type-approval of this product.
Safety
Safety definitions
The definitions below give the level of severity for each signal word.
WARNING: Injury to persons.
· The information in this operator’s manual is never a substitute for
professional skills and experience. If you get into a situation where you feel
unsafe, stop and seek expert advice. Contact your servicing dealer or an
experienced chainsaw user. Do not attempt any task that you feel unsure of!
Safety instructions for operation
CAUTION: Damage to the product.
Note: This information makes the product easier to use.
General safety instructions
WARNING: Read the warning instructions that follow before you use the product.
· A chainsaw is a dangerous tool if used carelessly or incorrectly and can
cause serious injury or death. It is very important that you read and
understand the contents of this operator’s manual.
· Under no circumstances may the design of the product be modified without the
permission of the manufacturer. Do not use a product that appears to have been
modified by others and only use accessories recommended for this product.
Nonauthorized modifications and/or accessories can result in serious personal
injury or the death of the operator or others.
· A used muffler/spark arrester and spark arrester mounting face may contain
deposits of combustion particles that may be carcinogenic. Avoid being exposed
to these compounds when handling the muffler and/or spark arrester. Prior to
any handling of the muffler and/or the spark arrester, refer to To do a check
of the muffler on page 19.
· Long term inhalation of the engine’s exhaust fumes, chain oil mist and
sawdust can represent a health risk.
· This product produces an electromagnetic field during operation. This field
may under some circumstances interfere with active or passive medical
implants. To reduce the risk of serious or fatal injury, we recommend persons
with medical implants to consult their physician and the medical implant
manufacturer before operating this product.
WARNING: Read the warning instructions that follow before you use the product.
· This top handle chainsaw is designed specifically for tree surgery and
maintenance in the tree. Due to the special compact handle design (closely
spaced handles), there is an increased risk of losing control. For this reason
these special chainsaws should be used only for work in a tree by persons who
are trained in special cutting and working techniques and who are properly
secured (lift bucket, ropes, safety harness). Regular chainsaws (with wider
spaced handles) are recommended for all other cutting work at ground level.
· Working in a tree requires the use of special cutting and working techniques
which must be observed in order to reduce the increased risk of personal
injury. Never work in a tree unless you have received specific, professional
training for such work, including training in the use of safety and other
climbing equipment, such as harnesses, ropes, belts, climbing irons, snap
hooks, carabiners, etcetera.
· Never attempt to catch falling sections. Never cut in the tree when you are
only secured with one rope. Always use two secured ropes.
· During critical felling operations, hearing protectors should be lifted
immediately when the sawing is completed so that sounds and warning signals
can be heard.
· Before using this product you must understand the effects of kickback and
how to avoid them. Refer to Kickback information on page 11 for instructions.
· Never use a product that is faulty. Carry out the safety checks, maintenance
and service instructions described in this manual. Some maintenance and
service measures must be carried out by trained and qualified specialists.
Refer to Maintenance on page 17 for instructions.
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· Never use the product with visible damage to the spark plug cap and ignition
cable. A risk of sparking arises, which can cause a fire.
· Never use the product if you are fatigued, while under the influence of
alcohol or drugs, medication or anything that could affect your vision,
alertness, coordination or judgement.
· Do not use the product in bad weather such as dense fog, heavy rain, strong
wind, intense cold, etcetera. Working in bad weather is tiring and often
brings added risks, such as icy ground, unpredictable felling direction,
etcetera.
· Faulty cutting equipment or the wrong combination of guide bar and saw chain
increases the risk of kickback! Only use the guide bar and saw chain
combinations we recommend, and follow the filing instructions. Refer to
Accessories on page 30 for instructions.
· Never start a product unless the guide bar, saw chain and all covers are
fitted correctly. Refer to Assembly on page 9 for instructions. Without a
guide bar and saw chain attached to the product the clutch can come loose and
cause serious injury.
handle. Wrap your fingers and thumbs around the handles. You should use this
grip whether you are right handed or left handed. This grip minimizes the
effect of kickback and lets you keep the chainsaw under control. Do not let go
of the handles!
· Never use the chainsaw above shoulder height.
· Never start the product indoors. Exhaust fumes can be dangerous if inhaled.
· Observe your surroundings and make sure that there is no risk of people or
animals coming in contact with or affect your control of the product.
· Lack of concentration can lead to kickback if the kickback zone of the bar
accidentally touches a branch, nearby tree or some other object.
· Never use a chainsaw by holding it with one hand. A chainsaw is not safely
controlled with one hand; you can cut yourself. Always have a secure, firm
grip around the handles with both hands.
· Always hold the chainsaw firmly with your right hand on the top handle and
your left hand on the front
· Do not use the product in a situation where you cannot call for help in case
of an accident.
· Sometimes chips get stuck in the clutch cover causing the saw chain to jam.
Always stop the engine before cleaning.
· If the saw chain jams in the cut: stop the engine!
· Running an engine in a confined or badly ventilated area can result in death
due to carbon monoxide poisoning.
· The exhaust fumes from the engine are hot and may contain sparks which can
start a fire. Do not start the product indoors or near flammable material.
· Use the chain brake as a parking brake when you start the product and when
you move short distances. Always carry the product in the front handle. This
decreases the risk that you or a person near you get hit by the saw chain.
· Overexposure to vibration can lead to circulatory damage or nerve damage in
people who have impaired circulation. Contact your doctor if you experience
symptoms of overexposure to vibration. Such symptoms include numbness, loss of
feeling, tingling, pricking, pain, loss of strength, changes in skin colour or
condition. These symptoms normally
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appear in the fingers, hands or wrists. These symptoms may be increased in
cold temperatures. · It is not possible to cover every conceivable situation
you can face when using a chainsaw. Always exercise care and use your common
sense. Avoid all situations which you consider to be beyond your capability.
If you still feel uncertain about operating procedures after reading these
instructions, you should consult an expert before continuing. Do not hesitate
to contact your dealer or Husqvarna if you have any questions about the use of
the chainsaw. We will willingly be of service and provide you with advice as
well as help you to use your chainsaw both efficiently and safely. Attend a
training course in chainsaw usage if possible. Your dealer, forestry school or
your library can provide information about which training materials and
courses are available.
Personal protective equipment
WARNING: Read the warning instructions that follow before you use the product.
· Use protective glasses or a face visor to decrease the risk of injury from
thrown objects. The product can throw objects, such as wood chips, small
pieces of wood and more, at large force. This can result in serious injury,
especially to the eyes.
· Use gloves with saw protection. · Use pants with saw protection. · Use boots
with saw protection, steel toe-cap and
non-slip sole. · Always have a first-aid kit with you. · Risk of sparks. Keep
fire extinguishing tools and a
shovel near to prevent forest fires.
Safety devices on the product
WARNING: Read the warning instructions that follow before you use the product.
· Do not use a product with defective safety devices. · Do a check of the
safety devices regularly. Refer to
Maintenance and checks of the safety devices on the product on page 18. · If
the safety devices are defective, speak to your Husqvarna servicing dealer.
Chain brake and front hand guard
Your product has a chain brake that stops the saw chain if you get a kickback.
The chain brake decreases the risk of accidents, but only you can prevent
them.
The chain brake (A) engages manually by your left hand or automatically by the
inertia release mechanism. Push the front hand guard (B) forward to engage the
chain brake manually.
B B
· Most chainsaw accidents occur when the saw chain touches the operator. You
must use approved personal protective equipment during operation. Personal
protective equipment does not give you full protection from injuries but it
decreases the degree of injury if an accident occurs. Speak to your servicing
dealer for recommendations about which equipment to use.
· Your clothing must be close-fitting but not limit your movements. Regularly
do a check of the condition of the personal protective equipment.
· Use an approved protective helmet.
· Use approved hearing protection. Long-term exposure to noise can result in
permanent damage to the hearing.
A
Pull the front hand guard rearward to disengage the chain brake.
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Throttle trigger lockout The throttle trigger lockout prevents accidental
operation of the throttle trigger. If you put your hand around the handle and
press the throttle trigger lockout (A), it releases the throttle trigger (B).
If you release the handle, the throttle trigger and the throttle trigger
lockout move back to their initial positions. This function locks the throttle
trigger at idle speed.
A
B
Chain catcher The chain catcher catches the saw chain if it breaks or derails.
Correct saw chain tension and correctly applied maintenance on the saw chain
and guide bar, decrease the risk of accidents.
Vibration damping system The vibration damping system decreases vibration in
the handles. Vibration damping units operate as a separation between the
product body and the handle unit. Refer to Product overview on page 2 for
information about where the vibration damping system is on your product.
Start/stop switch Use the start/stop switch to stop the engine.
Muffler
WARNING: The muffler becomes very hot during/after operation and at idle speed. There is a risk of fire, especially when you operate the product near flammable materials and/or fumes.
WARNING: Do not operate a product without a muffler or with a defective
muffler. A defective muffler can increase the noise level and the risk of
fire. Keep fire extinguishing tools near. Do not use a product without, or
with a broken, spark arrestor mesh if you must have a spark arrestor mesh in
your area.
The muffler keeps the noise levels to a minimum and points the exhaust fumes
away from the operator. In areas with a hot, dry weather there is a high risk
of fire. Obey local regulations and maintenance instructions.
Fuel safety
WARNING: Read the warning instructions that follow before you use the product.
· Make sure there is plenty of ventilation when refuelling or mixing fuel
(petrol and two-stroke oil).
· Fuel and fuel vapour are highly flammable and can cause serious injury when
inhaled or allowed to come in contact with the skin. For this reason observe
caution when handling fuel and make sure there is adequate ventilation.
· Take care when handling fuel and chain oil. Be aware of the risks of fire,
explosion and those associated with inhalation.
· Do not smoke and do not place any hot objects in the vicinity of fuel.
· Always stop the engine and let it cool for a few minutes before refuelling.
· When refuelling, open the fuel cap slowly so that any excess pressure is
released gently.
· Tighten the fuel cap carefully after refuelling. · Never refuel the product
while the engine is running.
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· Always move the product at least 3 m (10 ft) away from the refuelling area
and fuel source before starting.
Min. 3m (10 ft)
· Use protective gloves when you use or do maintenance on the saw chain. A saw
chain that does not move can also cause injuries.
· Keep the cutting teeth correctly sharpened. Obey the instructions and use
the recommended file gauge. A saw chain that is damaged or incorrectly
sharpened increases the risk of accidents.
After refuelling, there are some situations where you must never start the
product:
· If you have spilled fuel or chain oil on the product. Wipe off the spillage
and allow remaining fuel to evaporate.
· If you have spilled fuel on yourself or on your clothes. Change your clothes
and wash any part of your body that has come in contact with fuel. Use soap
and water.
· If the product leaks fuel. Regularly do a check for leaks from the fuel
tank, fuel cap and fuel lines.
Safety instructions for maintenance
WARNING: Read the warning instructions that follow before you do maintenance
on the product.
· Do only the maintenance and servicing given in this operator’s manual. Let
professional servicing personnel do all other servicing and repairs.
· Regularly do the safety checks, maintenance and service instructions given
in this manual. Regular maintenance increases the life of the product and
decreases the risk of accidents. Refer to Maintenance and checks of the safety
devices on the product on page 18 for instructions.
· If the safety checks in this operator’s manual is not approved after you do
maintenance, speak to your servicing dealer. We guarantee that there are
professional repairs and servicing available for your product.
Safety instructions for the cutting equipment
· Keep the correct depth gauge setting. Obey the instructions and use the
recommended depth gauge setting. Too large depth gauge setting increases the
risk of kickback.
· Make sure that the saw chain has the correct tension. If the saw chain is
not tight against the guide bar, the saw chain can derail. An incorrect saw
chain tension increases wear on the guide bar, saw chain and chain drive
sprocket. Refer to To adjust the tension of the saw chain on page 24.
· Do maintenance on the cutting equipment regularly and keep it correctly
lubricated. If the saw chain is not correctly lubricated, the risk of wear on
the guide bar, saw chain and chain drive sprocket increases.
WARNING: Read the warning instructions that follow before you use the product.
· Only use approved guide bar/saw chain combinations and filing equipment.
Refer to Accessories on page 30 for instructions.
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Introduction
Assembly
6. Align the hole in the guide bar with the chain adjuster pin and install the clutch cover.
WARNING: Read and understand the safety chapter before you assemble the product.
To assemble the guide bar and saw chain
1. Disengage the chain brake. 2. Loosen the bar nut and remove the clutch
cover.
Note: If the clutch cover is not easy to remove, tighten the bar nut, engage
the chain brake and release. A click is heard if it is released correctly.
3. Assemble the guide bar onto the bar bolt. Move the guide bar to its most
rear position.
4. Install the saw chain correctly around the drive sprocket and put it in
the groove on the guide bar.
WARNING: Always use protective gloves when you assemble the saw chain.
5. Make sure that the edges of the cutters point forward on the top edge of
the guide bar.
7. Tighten the bar nut finger tight. 8. Tighten the saw chain. Refer to To
adjust the tension
of the saw chain on page 24 for instructions. 9. Tighten the bar nuts.
Note: Some models have only one bar nut.
To assemble the handle insert
The product is available with different handle inserts with dimensions medium,
large and extra large. The product is supplied with the large handle insert.
· If you must change the dimension of the handle insert, speak to your
servicing dealer.
To assemble the belt eyelet
Use the belt eyelet to attach the product to a belt or harness.
· To assemble the belt eyelet, speak to your servicing dealer.
Operation
Introduction
WARNING: Read and understand the safety chapter before you use the product.
To do a function check before you use the product
1. Make sure that the chain brake operates correctly and that it is not
damaged.
2. Make sure that the throttle trigger lockout operates correctly and that it
is not damaged.
3. Make sure that the start/stop switch operates correctly and that it is not
damaged.
4. Make sure that there is no oil on the handles.
5. Make sure that the vibration damping system operates correctly and that it
is not damaged.
6. Make sure that the muffler is correctly attached and that it is not
damaged.
7. Make sure that all parts are correctly attached and not damaged or
missing.
8. Make sure that the chain catcher is correctly attached.
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9. Make sure that the saw chain tension is correct.
2
3
1
4 9
57
6
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Fuel
This product has a two-stroke engine.
CAUTION: Incorrect type of fuel can result in engine damage. Use a mixture of
gasoline and two-stroke oil.
Premixed fuel
· Use Husqvarna premixed alkylate fuel for best performance and extension of
the engine life. This fuel contains less harmful chemicals compared to regular
fuel, which decreases harmful exhaust fumes. The quantity of remains after
combustion is lower with this fuel, which keeps the components of the engine
more clean.
To mix fuel
Gasoline
· Use good quality unleaded gasoline with a maximum of 10% ethanol contents.
CAUTION: Do not use gasoline with an octane grade less than 90 RON/87 AKI. Use
of a lower octane grade can cause engine knocking, which causes engine
damages.
Two-stroke oil
· For best results and performance use Husqvarna two-stroke oil.
· If Husqvarna two-stroke oil is not available, use a two-stroke oil of good
quality for air-cooled engines. Speak to your servicing dealer to select the
correct oil.
CAUTION: Do not use two-stroke oil for water-cooled outboard engines, also
referred to as outboard oil. Do not use oil for four-stroke engines.
To mix gasoline and two-stroke oil Gasoline, liter
5 10 15 20
Two-stroke oil, liter 2% (50:1) 0.10 0.20 0.30 0.40
CAUTION: Small errors can influence the ratio of the mixture drastically when you mix small quantities of fuel. Measure the quantity of oil carefully and make sure that you get the correct mixture.
1. Fill half the quantity of gasoline in a clean container for fuel.
2. Add the full quantity of oil. 3. Shake the fuel mixture. 4. Add the
remaining quantity of gasoline to the
container. 5. Carefully shake the fuel mixture.
CAUTION: Do not mix fuel for more than 1 month at a time.
To fill the fuel tank
WARNING: Obey the procedure that follows for your safety.
1. Stop the engine and let the engine become cool.
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2. Clean the area around the fuel tank cap.
3. Shake the container and make sure that the fuel is fully mixed.
4. Remove the fuel tank cap slowly to release the pressure.
5. Fill the fuel tank.
CAUTION: Make sure that there is not too much fuel in the fuel tank. The fuel
expands when it becomes hot. 6. Tighten the fuel tank cap carefully. 7. Clean
fuel spillage on and around the product. 8. Move the product 3 m/10 ft or more
away from the refueling area and fuel source before you start the engine.
Note: To see where the fuel tank is on your product, refer to Product overview
on page 2.
To do a run-in
· During the first 10 hours of operation, do not apply full throttle without
load for extended periods.
To use the correct chain oil
WARNING: Do not use waste oil, which can cause injury to you and the
environment. Waste oil also causes damage to the oil pump, the guide bar and
the saw chain.
· Use a chain oil with correct viscosity range that agrees with the air
temperature. CAUTION: If the oil is too thin, it runs out before the fuel. In
temperatures below 0°C/32°F some chain oils become too thick, which can cause
damage to the oil pump components.
· Use the recommended cutting equipment. Refer to Accessories on page 30.
· Remove the cap to the chain oil tank. · Fill the chain oil tank with chain
oil. · Attach the cap carefully.
Note: To see where the chain oil tank is on your product, refer to Product
overview on page 2.
Kickback information
WARNING: A kickback can cause serious injury or death to the operator or
others. To decrease the risk you must know the causes of kickback and how to
prevent them.
A kickback occurs when the kickback zone of the guide bar touches an object. A
kickback can occur suddenly and with large force, which throws the product in
the direction of the operator.
WARNING: The saw chain can break if the lubrication of the cutting equipment
is not sufficient. Risk of serious injury or death to the operator.
WARNING: This product has a function that lets the fuel run out before the
chain oil. Use the correct chain oil for this function to operate correctly.
Speak to your servicing dealer when you select your chain oil.
· Use Husqvarna chain oil for maximum saw chain life and to prevent negative
effects on the environment. If Husqvarna chain oil is not available, we
recommend you to use a standard chain oil.
· Use a chain oil with good adherence to the saw chain.
Kickback always occurs in the cutting plane of the guide bar. Usually, the product is thrown against the operator but can also move in a different direction. It is how you
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11
use the product when the kickback occurs that causes the direction of the movement.
WARNING: Only you and the correct working technique can prevent kickbacks.
To start the product
To prepare start with a cold engine
WARNING: The chain brake must be engaged when the product is started to
decrease the risk of injury.
1. Move the front hand guard forward to engage the chain brake.
A smaller bar tip radius decreases the force of the kickback.
Use a low kickback saw chain to decrease the effects of kickback. Do not let
the kickback zone touch an object.
WARNING: No saw chain fully prevents kickback. Always obey the instructions.
Common questions about kickback
· Will the hand always engage the chain brake during a kickback?
No. It is necessary to use some force to push the front hand guard forward. If
you do not use the force necessary, the chain brake will not be engaged. You
must also hold the handles of the product stable with two hands during work.
If a kickback occurs, it is possible that the chain brake does not stop the
saw chain before it touches you. There are also some positions in which your
hand can not touch the front hand guard to engage the chain brake.
· Will the inertia release mechanism always engage the chain brake during
kickback?
No. First, the chain brake must operate correctly. Refer to To do a check of
the front hand guard on page 18 for instructions about how to do a check of
the chain brake. We recommend you to do this each time before you use the
product. Second, the force of the kickback must be large to engage the chain
brake. If the chain brake is too sensitive, it can engage during rough
operation.
· Will the chain brake always protect me from injury during a kickback?
No. The chain brake must operate correctly to give protection. The chain brake
must also be engaged during a kickback to stop the saw chain. If you are near
the guide bar, it is possible that the chain brake does not have time to stop
the saw chain before it hits you.
2. Push the air purge bulb about 6 times or until fuel starts to fill the
bulb. It is not necessary to fill the air purge bulb completely.
3. Set the choke to choke position.
4. Continue to To start the product on page 13 for more instructions.
To prepare start with a warm engine
WARNING: The chain brake must be engaged when the product is started to
decrease the risk of injury.
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1. Move the front hand guard forward to engage the chain brake.
4. Pull the starter rope handle slowly with your right hand until you feel resistance.
2. Push the air purge bulb about 6 times or until fuel starts to fill the
bulb. It is not necessary to fill the air purge bulb completely.
3. Move the choke to the choke position and then directly to work position.
WARNING: Do not twist the starter cord around your hand.
CAUTION: Do not pull the starter rope to full extension and do not let go of
the starter rope handle.
a) If you start your product with a cold engine, pull the starter rope handle
until the engine fires.
Note: You can identify when the engine fires through a “puff” sound.
b) Put the choke control in choke position. 5. Pull the starter rope handle
until the engine starts. 6. Quickly disengage the throttle trigger lockout to
set
the product to idle speed.
4. Continue to To start the product on page 13 for more instructions.
To start the product
WARNING: You must keep your feet in a stable position when you start the
product.
WARNING: If the saw chain rotates at idle speed, speak to your servicing
dealer and do not use the product.
1. Put the product on the ground. 2. Put your left hand on the front handle.
3. Put your knee on the rear part of the top handle.
7. Move the front hand guard rearward to disengage the chain brake.
8. Use the product.
524 – 006 – 12.10.2020
13
To start the product in the tree
Note: Make sure that you have sufficient fuel before you start the product.
1. Engage the chain brake.
2. Hold the product on the left or right side of your body when you start the
product.
a) If you hold the product on your left side, put your left hand on the front
handle. Hold the starter rope handle with your right hand and thrust the
product away from your body when you start the product.
b) If you hold the product on your right side, put your right hand on one of
the two handles. Hold the starter rope handle with your left hand and thrust
the product away from your body when you start the product.
To stop the product
1. Push the start/stop switch to the STOP position.
Pull stroke and push stroke
You can cut through wood with the product in 2 different positions.
· To cut on the pull stroke is when you cut with the bottom of the guide bar.
The saw chain pulls through the tree when you cut. In this position you have
better control of the product and the position of the kickback zone.
Information about working technique
WARNING: The information related to working technique in this operator’s
manual is not sufficient training to operate this product. Only use this
product if you have correct training in tree maintenance. Operation without
correct training can result in serious injury or death to the operator or
others.
· Use full throttle when you cut and decrease to idle speed after each cut.
CAUTION: Engine damage can occur if the engine runs for too long at full
throttle without load.
· When you cut, put the spiked bumper into the trunk and use it as a lever.
Note: Not all models have a spiked bumper. Speak to your servicing dealer for
more information.
· To cut on the push stroke is when you cut with the top of the guide bar. The
saw chain pushes the product in the direction of the operator.
WARNING: If the saw chain is caught in the trunk, the product can be pushed at
you. Hold the product tightly and make sure that the kickback zone of the
guide bar does not touch the tree and causes a kickback.
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524 – 006 – 12.10.2020
1. Before you disconnect the safety strop from the ascent tools, you must attach the product to the harness. Attach the product to the harness through the belt eyelet or a steel ring on the safety strop.
To prepare the product for operation in the tree
Ground operator
As a ground operator, do the following steps. 1. Examine the product. 2. Fill
the fuel and chain oil tanks. 3. Attach the end of an approved safety strop to
the
rope eyelet.
Note: A safety strop makes sure that the product does not hit the ground if it
falls. 4. Make sure that there is a carabiner on the other end of the safety
strop. 5. Start and warm up the product. 6. Stop the product. 7. Engage the
chain brake. 8. Lift the product to the operator in the tree using ascent
tools.
WARNING: Make sure that the product is safely attached when you lift it to the
operator in the tree.
Tree operator
As a tree operator, follow the instructions below.
WARNING: Attach the safety strop to 1 of the recommended connection points on
the harness.
WARNING: If you use only the safety strop to attach the product to the
harness, lower the product fully down with the safety strop. Do not let go of
the product from a height.
2. Use approved carabiners to attach the free end of the safety strop to one
of the connection points on the harness. This is your primary connection
point.
CAUTION: The safety strop must only be attached to the rope eyelet.
3. Make sure that you are in a stable and safe position to make the cut.
4. Release the product from the secondary connection point, start the product
and make the cut.
5. Engage the chain brake directly after the cut is completed.
6. Stop the product and put it in its secondary connection point.
To operate the product in a tree
WARNING: Most accidents occur when the operator does not have full control of
the product or the work position.
· Keep a safe work position. · Cut horizontal sections at hip level and
vertical
sections at solar plexus level. · Hold the product with 2 hands.
524 – 006 – 12.10.2020
15
· Make sure that you are stable on your feet and keep a low lateral force when you cut vertical branches. Steer the safety line through a different connection point to remove or prevent increasing lateral forces. You can also use an adjustable strop directly from the harness to a different connection point.
WARNING: You must engage the chain brake when you lower the product onto its
strop.
To remove a trapped product
1. Stop the product. 2. Attach the product safely to the tree inboard,
against
the trunk side, of the cut or a different tool line. 3. Carefully pull the saw
away from the kerf while you
lift the branch as necessary.
· Use a foot loop to keep a safe work position.
WARNING: Do not try to pull the product free. Risk of serious injury.
4. If it is necessary, use a hand saw or a second chainsaw to release the
product. Cut the branch at a minimum of 30 cm/12 in from the caught product.
Make the cut on the outer end from where the product is caught.
To use the product in cold weather
CAUTION: Snow and cold weather can cause operation problems. Risk of too low
engine temperature or ice on the air filter and the carburetor.
1. Clothe a part of the air intake on the starter. This increases the engine
temperature.
2. For temperatures below -5°C/23°F or in conditions with snow, a winter
cover is available. Assemble the winter cover on the starter housing. The
winter cover decreases the flow of cool air and keeps snow away from the
carburetor space.
· Do a check of the harness, belt and ropes at a regular interval.
· If you must climb with the product, attach the product to the rear
connection point on the harness. The rear connection point keeps the product
clear from climbing lines and makes sure that the weight has central support
down your spine.
Note: Part number for winter cover: 579 38 48-01
CAUTION: Remove the cover if the temperature increases above -5°C/23°F. Risk
of too high engine temperature and damage to the engine.
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Maintenance
Introduction
WARNING: Read and understand the safety chapter before you do maintenance on
the product.
Maintenance schedule
Daily maintenance
Weekly maintenance
Monthly maintenance
Clean the external parts of the prod- Clean the cooling system. Refer to Do a check of the brake band. Refer
uct and make sure that there is no oil To clean the cooling system on page to To do a check of the brake band
on the handles.
on page 18.
Do a check of the throttle trigger and Do a check of the starter, starter rope Do a check of the clutch centre,
throttle trigger lockout. Refer to To do and return spring.
clutch drum and clutch spring.
a check of the throttle trigger and the
throttle trigger lockout on page 19.
Make sure that there is no damage on the vibration damping units.
Lubricate the needle bearing. Refer Clean the spark plug. Refer to To do
to To lubricate the needle bearing on a check of the spark plug on page
page 25.
Clean and do a check of the chain brake. Refer to To do a check of the chain brake on page 18.
Remove burrs from the edges of the guide bar. Refer to To do a check of the throttle trigger and the throttle trigger lockout on page 19.
Clean the external parts of the carburettor.
Do a check of the chain catcher. Re- Clean or replace the spark arrestor Do a check of the fuel filter and the
fer to To do a check of the chain
screen on the muffler. Refer to To do fuel hose. Replace if necessary.
catcher on page 19.
a check of the muffler on page 19.
Turn the guide bar, do a check of the
lubrication hole and clean the groove in the guide bar. Refer to To do a check
of the guide bar on page 26.
Clean the carburetor area.
Do a check of all cables and connections.
Make sure that the guide bar and saw chain are getting sufficient oil.
Clean or replace the air filter. Refer Empty the fuel tank. to To clean the air filter on page 22.
Do a check of the saw chain. Refer to Clean between the cylinder fins. To examine the cutting equipment on page 26.
Empty the oil tank.
Sharpen the saw chain and do a check of its tension. Refer to To sharpen the saw chain on page 22.
Do a check of the chain drive sprocket. Refer to To do a check of the spur sprocket on page 25.
Clean the air intake on the starter.
Make sure that nuts and screws are tightened.
Do a check of the stop switch. Refer to To do a check of the start/stop switch on page 19.
524 – 006 – 12.10.2020
17
Daily maintenance
Weekly maintenance
Make sure that these are no fuel leaks from the engine, tank or fuel lines.
Make sure that the saw chain does not rotate when the engine is at idle speed.
Make sure that the muffler is correctly attached, has no damages and that no parts of the muffler are missing.
Monthly maintenance
Maintenance and checks of the safety devices on the product
To do a check of the brake band
1. Use a brush to remove wood dust, resin and dirt from the chain brake and
clutch drum. Dirt and wear can decrease the function of the brake.
2. Hold the product tightly.
2. Do a check of the brake band. The brake band must be at a minimum of 0.6
mm/0.024 in thick at its thinnest point.
To do a check of the front hand guard
1. Make sure that the front hand guard is not damaged and that there are no
defects, such as cracks.
2. Make sure that the front hand guard moves freely and that it is attached
safely to the clutch cover.
WARNING: Make sure that the saw chain does not touch the ground or other
objects. 3. Apply full throttle and tilt your left wrist against the front
hand guard to engage the chain brake. The saw chain must stop immediately.
WARNING: Do not let go of the front handle when you engage the chain brake.
To do a check of the chain brake
1. Start the product. Refer to To start the product on page 12 for
instructions. WARNING: Make sure that the saw chain does not touch the ground
or other objects.
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524 – 006 – 12.10.2020
To do a check of the throttle trigger and the throttle trigger lockout
1. Make sure that the throttle trigger and throttle trigger lockout move
freely and that the return spring works correctly.
2. Make sure that the chain catcher is stable and attached to the body of the product.
2. Push down the throttle trigger lockout and make sure that it goes back to its initial position when you release it.
To do a check of the vibration damping system
1. Make sure that there are no cracks or deformation on the vibration damping
units.
2. Make sure that the vibration damping units are correctly attached to the
engine unit and handle unit.
Refer to Product overview on page 2 for information about where the vibration
damping system is on your product.
To do a check of the start/stop switch
1. Start the engine.
2. Push the start/stop switch to the STOP position. The engine must stop.
3. Make sure that the throttle trigger is locked at the idle position when
the throttle trigger lockout is released.
4. Start the chainsaw and apply full throttle. 5. Release the throttle
trigger and make sure that the
saw chain stops and stays stationary. WARNING: If the saw chain rotates when
the throttle trigger is in the idle position, speak to your servicing dealer.
To do a check of the chain catcher
1. Make sure that there is no damage on the chain catcher.
To do a check of the muffler
WARNING: A used muffler/spark arrester and spark arrester mounting face may
contain deposits of combustion particles on the surfaces that may be
carcinogenic. To avoid skin contact and inhalation of such particles when
cleaning and/or servicing the spark arrester, make sure you always:
· wear gloves; · clean and/or service in a well ventilated
area; · do not use pressurized air to clean the
spark arrester screen; · use a steel brush and brush away from
your body when cleaning the spark arrester.
524 – 006 – 12.10.2020
19
1. Remove the muffler cover.
2. Remove the starter housing.
2. Make sure that the muffler is not defective.
WARNING: Do not use a product that has a defective muffler or a muffler that
is in bad condition. Return product to a Husqvarna dealer/service station if
the muffler is defective.
3. Remove the spark arrester screen.
3. Pull out the starter rope approximately 30 cm/12 in and put it in the
notch on the pulley.
4. Let the pulley rotate slowly rearward to release the recoil spring.
5. Remove the bolt in the center of the pulley and remove the pulley.
Note: Do not remove the muffler from the product.
4. Clean the spark arrester screen with a steel brush. Replace the spark
arrester screen if it is damaged.
5. Install the spark arrester screen to the product. Make sure that the spark
arrester screen is correctly attached.
AutoTuneTM
Your product has the AutoTuneTM function that adjusts the carburetor
automatically, which gives the best possible adjustment. AutoTuneTM lets the
engine adapt to weather conditions, altitude, gasoline and the type of two-
stroke oil.
CAUTION: If AutoTuneTM does not work correctly, speak to your servicing
dealer. The product adjusts correctly after some fuelings.
To replace a broken or worn starter rope
1. Loosen the screws to the starter housing.
6. Hold the starter rope handle.
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524 – 006 – 12.10.2020
7. Pull the starter rope until 1 cm of the spring guide is shown. At the same time, press down the starter handle cover and remove it from the starter rope handle.
14. Push down the knot into position in the spring guide (B).
1 cm/0.5 in
A
B
1 cm/0.5 in
Note: If the starter rope is broken in the starter rope handle, push the starter handle cover down. Use the combination wrench to remove the starter handle cover.
15. Pull the starter rope until 1 cm of the spring guide is shown. At the same time, assemble the starter handle cover.
1 cm/0.5 in
8. Attach a new starter rope to the pulley. Wind the starter rope
approximately 3 turns around the pulley.
9. Connect the pulley to the recoil spring. The end of the recoil spring must
engage in the pulley.
10. Attach the screw to the center of the pulley.
11. Pull the starter rope through the hole in the starter housing, the
starter rope handle and the spring guide.
12. Make a knot 1 cm/0.5 in (A) from the end of the starter rope.
13. Put the rope end or the starter rope parallel to the knot.
To tighten the recoil spring
1. Put the starter rope into the notch in the pulley. 2. Turn the starter
pulley approximately 2 turns
clockwise. 3. Make sure that you can turn the pulley ½ turn after
the starter rope is fully extended.
To assemble the starter housing on the product
1. Pull out the starter rope and put the starter in position against the
crankcase.
2. Slowly release the starter rope until the pulley engages with the pawls.
524 – 006 – 12.10.2020
21
3. Tighten the screws that hold the starter.
2. Clean the spark plug if it is dirty.
3. Make sure that the electrode gap is 0.50 mm/0.020 in.
To clean the air filter
Clean the air filter from dirt and dust regularly. This prevents carburetor
malfunctions, starting problems, loss of engine power, wear to engine parts
and more fuel consumption than usual.
1. Remove the air filter cover and the air filter.
2. Use a brush or shake the air filter clean. Use detergent and water to
clean it fully.
Note: An air filter that is used for a long time can not be fully cleaned.
Replace the air filter regularly and always replace a defective air filter.
3. Attach the air filter and make sure that the air filter seals tightly
against the filter holder.
4. Replace the spark plug monthly or more frequently if necessary.
To sharpen the saw chain
Information about the guide bar and saw chain
WARNING: Use protective gloves when you use or do maintenance on the saw
chain. A saw chain that does not move can also cause injuries.
Replace a worn or damaged guide bar or saw chain with the guide bar and saw
chain combination recommended by Husqvarna. This is necessary to keep the
safety functions of the product. Refer to Accessories on page 30, for a list
of replacement bar and chain combinations that we recommend.
· Guide bar length, in/cm. Information about the guide bar length can usually
be found on the rear end of the guide bar.
Note: Because of different work conditions, weather or season, your product
can be used with different types of air filter. Speak to your servicing dealer
for more information.
To do a check of the spark plug
CAUTION: Use the recommended spark plug. Refer to Technical data on page 29.
An incorrect spark plug can cause damage to the product.
1. If the product is not easy to start or to operate or if the product
operates incorrectly at idle speed, examine the spark plug for unwanted
materials. To decrease the risk of unwanted material on the spark plug
electrodes, do these steps:
a) make sure that the fuel mixture is correct. b) make sure that the air
filter is clean.
· Number of teeth on bar tip sprocket (T).
· Chain pitch, in. The distance between the drive links of the saw chain must
align with the distance of the teeth on the bar tip sprocket and drive
sprocket. D PITCH = 2 D
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· Number of drive links. The number of drive links is decided by the type of guide bar.
difference in height between the two gives the cutting depth (depth gauge
setting).
A
B
· Bar groove width, in/mm. The groove width in guide bar must be the same as the chain drive links width.
When you sharpen the cutter, think about the following: · Filing angle.
· Cutting angle.
· Chain oil hole and hole for chain tensioner. The guide bar must align with product.
· File position.
· Drive link width, mm/in.
· Round file diameter.
General information about how to sharpen the cutters
Do not use a blunt saw chain. If the saw chain is blunt, you must apply more
pressure to push the guide bar through the wood. If the saw chain is very
blunt, there will be no wood chips but sawdust.
A sharp saw chain eats through the wood and the wood chips becomes long and
thick.
The cutting tooth (A) and the depth gauge (B) together makes the cutting part
of the saw chain, the cutter. The
It is not easy to sharpen a saw chain correctly without the correct equipment.
Use Husqvarna file gauge. This will help you to keep maximum cutting
performance and the kickback risk at a minimum.
WARNING: The force of the kickback increases a lot if you do not follow the
sharpening instructions.
Note: Refer to To sharpen the cutters on page 24 for information about
sharpening of the saw chain.
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23
To sharpen the cutters
1. Use a round file and a file gauge to sharpen the cutting teeth.
To adjust the depth gauge setting
Before you adjust the depth gauge setting or sharpen the cutters, refer to
Information about the guide bar and saw chain on page 22, for instructions. We
recommend you to adjust the depth gauge setting after each third operation
that you sharpen the cutting teeth.
We recommend that you use our depth gauge tool to receive the correct depth
gauge setting and bevel for the depth gauge.
Note: Refer to Filing equipment and filing angles on page 30 for information
about which file and gauge that Husqvarna recommends for your saw chain.
2. Apply the file gauge correctly on to the cutter. Refer to the instruction
supplied with the file gauge.
3. Move the file from the inner side of the cutting teeth and out. Decrease
the pressure on the pull stroke.
1. Use a flat file and a depth gauge tool to adjust the depth gauge setting.
Only use Husqvarna depth gauge tool to get the correct depth gauge setting and
bevel for the depth gauge.
2. Put the depth gauge tool on the saw chain.
Note: See the package of the depth gauge tool for more information about how
to use the tool.
3. Use the flat file to remove the part of the depth gauge that extends
through the depth gauge tool.
4. Remove material from one side of all the cutting teeth.
5. Turn the product around and remove material on the other side.
6. Make sure that all cutting teeth are the same length.
General information about how to adjust the depth gauge setting
The depth gauge setting (C) decreases when you sharpen the cutting tooth (A).
To keep maximum cutting performance you must remove filing material from the
depth gauge (B) to receive the recommended depth gauge setting. See Filing
equipment and filing angles on page 30 for instructions about how to receive
the correct depth gauge setting for your saw chain.
A C
B
To adjust the tension of the saw chain
WARNING: A saw chain with an incorrect tension can come loose from the guide
bar and cause serious injury or death.
A saw chain becomes longer when you use it. Adjust the saw chain regularly. 1.
Loosen the bar nuts that hold the clutch cover/chain
brake. Use a wrench.
WARNING: The risk of kickback increases if the depth gauge setting is too large!
Note: Some models have only one bar nut. 2. Tighten the bar nuts by hand as tightly as you can.
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524 – 006 – 12.10.2020
3. Lift the front of the guide bar and turn the chain tensioning screw. Use a
wrench.
4. Tighten the saw chain until it is tight against the guide bar but still
can move easily.
4. If the saw chain lubrication does not operate correctly, do a check of the
guide bar. Refer to To do a check of the guide bar on page 26 for
instructions. Speak to your servicing dealer if the maintenance steps does not
help.
To do a check of the spur sprocket
The clutch drum has a spur sprocket that is welded on the clutch drum.
5. Tighten the bar nuts using the wrench and lift the front of the guide bar
at the same time.
6. Make sure you can pull the saw chain around freely by hand and that it
does not hang from the guide bar.
Refer to Product overview on page 2 for the position of the chain tensioning
screw on your product.
To do a check of the saw chain lubrication
1. Start the product and let it operate at ¾ throttle. 2. Hold the guide bar
approximately 20 cm/8 in above a
surface of light color. 3. If the saw chain lubrication is correct, you see a
clear
line of oil on the surface after 1 minute.
· Regularly do a visual check of the degree of wear on the spur sprocket.
Replace the clutch drum with the spur sprocket if there is too much wear.
To lubricate the needle bearing
1. Pull the front hand guard rearward to disengage the chain brake.
2. Loosen the bar nuts and remove the clutch cover.
Note: Some models have only one bar nut.
3. Put the product on a stable surface with the clutch drum up.
4. Remove the clutch drum and lubricate the needle bearing with a grease gun.
Use engine oil or a bearing grease of high quality.
524 – 006 – 12.10.2020
25
To examine the cutting equipment
1. Make sure that there are no cracks in rivets and links and that no rivets
are loose. Replace if it is necessary.
4. Examine the groove in the guide bar for wear. Replace the guide bar if it is necessary.
5. Examine if the guide bar tip is rough or very worn.
2. Make sure that the saw chain is easy to bend. Replace the saw chain if it
is rigid.
3. Compare the saw chain with a new saw chain to examine if the rivets and
links are worn.
4. Replace the saw chain when the longest part of the cutting tooth is less
than 4 mm/0.16 in. Also replace the saw chain if there are cracks on the
cutters.
6. Make sure that the bar tip sprocket turns freely and that the lubricating hole in the bar tip sprocket is not blocked. Clean and lubricate if it is necessary.
To do a check of the guide bar
1. Make sure that the oil channel is not blocked. Clean if it is necessary.
7. Turn the guide bar daily to extend its life cycle.
2. Examine if there are burrs on the edges of the guide bar. Remove the burrs
using a file.
3. Clean the groove in the guide bar.
To do maintenance on the fuel tank and the chain oil tank
· Drain and clean the fuel tank and the chain oil tank regularly.
· Replace the fuel filter yearly or more frequently if necessary.
CAUTION: Contamination in the tanks causes malfunction.
To adjust the chain oil flow
WARNING: Stop the engine before you make adjustments to the oil pump.
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524 – 006 – 12.10.2020
1. Turn the adjustment screw for the oil pump. Use a screwdriver or
combination wrench.
a) Turn the adjustment screw clockwise to increase the chain oil flow.
b) Turn the adjustment screw counterclockwise to decrease the chain oil flow.
1. Clean the cooling system with a brush weekly or more frequently if it is
necessary.
2. Make sure that the cooling system is not dirty or blocked.
CAUTION: A dirty or blocked cooling system can make the product too hot, which
can cause damage to the product.
D
To clean the cooling system
The cooling system keeps the engine temperature down. The cooling system
includes the air intake on the starter (A), the air guide plate (B), the pawls
on the flywheel (C) and the clutch cover (D).
B A
C
Troubleshooting
The engine does not start
Product part to examine Starter pawls
Fuel tank
Ignition, no spark
Possible cause The starter pawls are blocked.
Incorrect fuel type. The fuel tank is filled with chain oil.
The spark plug is dirty or wet. The electrode gap is incorrect.
Action
Adjust or replace the starter pawls.
Clean around the pawls.
Speak to an approved service workshop.
Drain the fuel tank and fill with correct fuel.
If you have tried to start the product, speak to your servicing dealer. If you
have not tried to start the product, drain the fuel tank.
Make sure that the spark plug is dry and clean.
Clean the spark plug. Make sure that the electrode gap and spark plug is
correct, and that the correct spark plug type is the recommended or
equivalent.
Refer to Technical data on page 29 for the correct electrode gap.
524 – 006 – 12.10.2020
27
Product part to examine Spark plug and cylinder
Possible cause
Action
The spark plug is loose.
Tighten the spark plug.
Engine is flooded because of repeated starts with full choke after ignition.
Remove and clean the spark plug. Put the product on its side with the spark plug hole away from you. Pull the starter rope handle 6-8 times. Assemble the spark plug and start the product. Refer to To start the product on page 12.
The engine starts but stops again
Product part to examine Fuel tank
Possible cause Incorrect fuel type.
Carburetor Air filter Fuel filter
The idle speed is not correct. Clogged air filter. Clogged fuel filter.
Action Drain the fuel tank and fill with correct fuel. Speak to your servicing dealer. Clean or replace the air filter. Replace the fuel filter.
Transportation, storage and disposal
Transportation and storage
· For storage and transportation of the product and fuel, make sure that there
are no leaks or fumes. Sparks or open flames, for example from electrical
devices or boilers, can start a fire.
· Always use approved containers for storage and transportation of fuel.
· Empty the fuel and chain oil tanks before transportation or before long-term
storage. Discard the fuel and chain oil at an applicable disposal location.
· Use the transportation guard on the product to prevent injuries or damage to
the product. A saw chain that does not move can also cause serious injuries.
· Remove the spark plug cap from the spark plug and engage the chain brake.
· Attach the product safely during transportation.
To prepare your product for long-term storage
1. Disassemble and clean the saw chain and the groove in the guide bar.
CAUTION: If the saw chain and guide bar are not cleaned, they can become rigid
or blocked.
2. Attach the transportation guard.
3. Clean the product. Refer to Maintenance on page 17 for instructions.
4. Do a complete servicing of the product.
Disposal
· Obey the local recycling requirements and applicable regulations.
· Discard all chemicals, such as engine oil or fuel, at a service center or at
an applicable disposal location.
· When the product is no longer in use, send it to a Husqvarna dealer or
discard it at a recycling location.
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Technical data
Technical data
Husqvarna T540XP II
Engine
Cylinder displacement, cm3
37.7
Idle speed, rpm
3000
Maximum engine power acc. to ISO 8893, kW/hp @ rpm 1.8/2.5@10200
Ignition system 1
Spark plug
NGK CMR6H
Electrode gap, mm
0.5
Fuel and lubrication system
Fuel tank capacity, liter/cm3
0.34/340
Oil tank capacity, liter/cm3
0.20/200
Type of oil pump
Adjustable
Weight
Weight, kg
3.9
Noise emissions 2
Sound power level, measured dB(A)
114
Sound power level, guaranteed LWA dB(A)
116
Sound levels 3
Equivalent sound pressure level at the operator’s ear, 104 dB(A)
Equivalent vibration levels, a hveq 4
Front handle, m/s2
3.5
Rear handle, m/s2
4.2
Saw chain/guide bar
Type of drive sprocket/number of teeth
Spur 6
1 Always use the recommended spark plug type! Use of the wrong spark plug can
damage the piston/cylinder. 2 Noise emissions in the environment measured as
sound power (LWA) in conformity with EC directive
2000/14/EC. 3 Equivalent sound pressure level, according to ISO 22868, is
calculated as the time-weighted energy total for
different sound pressure levels under various working conditions. Typical
statistical dispersion for equivalent
sound pressure level is a standard deviation of 1 dB (A). 4 Equivalent
vibration level, according to ISO 22867, is calculated as the time-weighted
energy total for vibration
levels under various working conditions. Reported data for equivalent
vibration level has a typical statistical dispersion (standard deviation) of 1
m/s2.
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Saw chain speed at 133% of maximum engine power speed, m/s.
Husqvarna T540XP II 25.8
Accessories
Recommended cutting equipment
Chainsaw models Husqvarna T540XP II have been evaluated for safety according
to EN ISO 11681-2:2011 (Machinery for forestry – Portable chainsaws – Safety
requirements and testing. Part 2: Chainsaws for tree service) and fulfill the
safety requirements when equipped with the below listed guide bar and saw
chain combinations.
Low kickback saw chain
A saw chain that is designated as Low kickback saw chain, meets the low
kickback requirement specified in ANSI B175.1-2012.
Kickback and guide bar nose radius
Guide bar Length, in/cm Pitch, in
12/30
3/8
14/36
16/41
Saw chain
Gauge, in/mm Max. nose ra- Type dius
0.050/1.3
9T
Husqvarna H37
Husqvarna H36
Husqvarna S93G
Length, drive links (no.)
45
52
56
Low kickback Yes
The usable cutting length is usually 1 in less than the nominal guide bar
length.
Filing equipment and filing angles
Use a Husqvarna file gauge to sharpen the saw chain. A Husqvarna file gauge
makes sure that you get the
correct filing angles. The part numbers are given in the table below.
If you are not sure how to identify the type of saw chain on your product,
refer to www.husqvarna.com for more information.
H37
5/32 in / 4.0 mm 579 65 36-01
0.025 in / 0.65 mm
30°
80°
H36
5/32 in / 4.0 mm 505 24 37-01
0.025 in / 0.65 mm
30°
80°
S93G
5/32 in / 4.0 mm 587 80 90-01
0.025 in / 0.65
30°
60°
mm
30
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EC Declaration of Conformity
EC Declaration of conformity
Husqvarna AB, SE-561 82 Huskvarna, Sweden, tel: +46-36-146500, declares under
sole responsibility that the chainsaw for tree-service Husqvarna T540XP II
from 2016’s serial numbers and onwards (the year is clearly stated in plain
text on the type plate with subsequent serial number), are in conformity with
the requirements of the COUNCIL’S DIRECTIVES:
· of May 17, 2006 “relating to machinery” 2006/42/EC. · of February 26, 2014
“relating to electromagnetic
compatibility” 2014/30/EU. · of May 8, 2000 “relating to the noise emissions
in the
environment” 2000/14/EC. · of June 8, 2011 “on the restriction of the use of
certain hazardous substances in electrical and electronic equipment”
2011/65/EU.
The following standards have been applied: EN ISO 12100:2010, EN ISO
14982:2009, EN ISO 11681-2:2011, EN 50581:2012.
Notified body: 0404, RISE SMP Svensk Maskinprovning AB, Box 7035, SE-750 07
Uppsala, Sweden, has carried out EC type examination in accordance with the
machinery directive’s (2006/42/EC) article 12, point 3b. The certificates for
EC type examination in accordance with annex IX, has the number: 0404/11/2320
T540XP II.
In addition, 0404, RISE SMP Svensk Maskinprovning AB, Box 7035, SE-750 07
Uppsala, Sweden, has certified conformity with annex V of the Council’s
Directive of May 8, 2000 “relating to the noise emissions in the environment”
2000/14/EC. The certificate has the number: 01/161/089 – T540XP II.
For information relating to noise emissions, refer to Technical data on page
29.
The supplied chainsaw conforms to the example that underwent EC type
examination.
Huskvarna, 2017-12-31
Per Gustafsson, Development manager (authorized representative for Husqvarna
AB and responsible for technical documentation.)
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31
Original instructions 1142557-26
2020-10-16
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>