SHOW GEAR Powersplit 32 True1 Splitbox User Manual

GEAR Powersplit 32 True1 Splitbox
User Manual

Thank you for purchasing this Showgear product.
The purpose of this user manual is to provide instructions for the correct and safe use of this product.
Keep the user manual for future reference as it is an integral part of the product. The user manual shall be stored at an easily accessible location.
This user manual contains information concerning:

• Safety instructions
• Installation and operation of the device
• Intended and non-intended use of the device
• Maintenance procedures
• Troubleshooting
• Transport, storage and disposal of the device

Non-observance of the instructions in this user manual may result in serious injuries and damage of property.

©2022 Showgear. All rights reserved.
No part of this document may be copied, published or otherwise reproduced without the prior written consent of Highlite International.
Design and product specifications are subject to change without prior notice.
For the latest version of this document or other language versions, please visit our website www.highlite.com or contact us at [email protected].
Highlite International and its authorized service providers are not liable for any injury, damage, direct or indirect loss, consequential or economic loss or any other loss arising  from the use of, or inability to use or reliance on the information contained in this document.

Introduction

1.1 Before Using the Product
Important
Read and follow the instructions in this user manual before installing, operating or servicing this product.
The manufacturer will not accept liability for any resulting damages caused by the non-observance of this manual.
After unpacking, check the contents of the box. If any parts are missing or damaged, contact your Highlite International dealer.

• Your shipment includes:
• Showgear Powersplit 32 True1
• User manual

1.2 Intended Use
This device is intended for professional use as a 3-phase power distribution unit in theaters, entertainment facilities, public venues, and similar. It is suitable only for indoor  use. This device is not suitable for households and residential buildings.
This device is designed for use in environment B.
Any other use, not mentioned under intended use, is regarded as non-intended and incorrect use.

1.3 Text Conventions
Throughout the user manual the following text conventions are used:

Buttons:| All buttons are in bold lettering, for example “Press the UP/DOWN buttons”
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References:| References to chapters and parts of the device are in bold lettering, for example:
“Refer to 2. Safety”, “turn the adjustment screw (02)”
0–255:| Defines a range of values
Notes:| Note: (in bold lettering) is followed by useful information or tips

1.4 Symbols and Signal Words
Safety notes and warnings are indicated throughout the user manual by safety signs.
Always follow the instructions provided in this user manual.

| DANGER| Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
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| WARNING| Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
| CAUTION| Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
| Attention| Indicates important information for the correct operation and use of the product.
| Important| Read and observe the instructions in this document.
| | Electrical hazard
| | Provides important information about the disposal of this product.

1.5 Symbols on the Information Label
This product is provided with an information label. The information label is located on the backside of the device.
The information label contains the following symbols:

| This device is designed for indoor use.
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| This device falls under IEC protection class I.
| This device shall not be treated as household waste.
| Read and follow the instructions in the user manual before installing, operating or servicing the device.
| Caution: Risk of electric shock. Do not open.
Caution: To reduce the risk of electric shock, do not remove cover. No userserviceable parts inside. Refer servicing to qualified personnel.

Safety

Important
Read and follow the instructions in this user manual before installing, operating or servicing this product.
The manufacturer will not accept liability for any resulting damages caused by the non-observance of this manual.

2.1 Warnings and Safety Instructions
DANGER
Electric shock caused by dangerous voltage inside

• Do not open the device or remove any covers.
• Do not operate the device if the covers or the housing are open. Before operation, check if the housing is firmly closed and all screws are tightly fastened.
  Disconnect the device from electrical power supply before service and maintenance.

DANGER
Electric shock caused by short-circuit
This device falls under IEC protection class I.

• Make sure that the device is electrically connected to ground (earth). Connect the device only to a socket-outlet with ground (earth) connection.
• Make sure that the power source is equipped with a residual-current device.
• Do not cover the ground (earth) connection.
• Do not bypass the thermostatic switch or fuses.
• Do not let the power cable come into contact with other cables. Handle the power cable and all connections with the mains with caution.
• Do not modify, bend, mechanically strain, put pressure on, pull or heat up the power cable.
• Make sure that the power cable is not crimped or damaged. Examine the power cable periodically for any defects.
• Do not immerse the device in water or other liquids. Do not install the device in a location where flooding may occur.

Attention
Power supply
Before connecting the device to the power supply, make sure that the current, voltage and frequency match the input voltage, current and frequency specified on the  information label on the device.
Make sure that the cross-sectional area of the extension cords and power cables is sufficient for the required power consumption of the device.

Attention
General safety

• Do not shake the device. Avoid brute force when installing or operating the device.
• If the device is dropped or struck, disconnect the device from the electrical power supply immediately.
• If the device is exposed to extreme temperature variations (e.g. after transportation), do not switch it on immediately. Let the device reach room temperature before  switching it on, otherwise it may be damaged by the formed condensation.
• If the device fails to work properly, discontinue the use immediately.

Attention
For professional use only
This device shall be used only for the purposes it is designed for.
This device is intended for professional use as a 3-phase power distribution unit in theaters, entertainment facilities, public venues, and similar. Any incorrect use may lead to  hazardous situations and result in injuries and material damage.

• This device is not suitable for households and residential buildings.
• This device does not contain user-serviceable parts. Unauthorized modifications to the device will render the warranty void. Such modifications may result in injuries and material damage.

Attention
Before use, examine the device visually for any defects.
Make sure that:

• All screws used for installing the device or parts of the device are tightly fastened and are not corroded.
• There are no deformations on housings, fixations and installation points.
• The power cables are not damaged and do not show any material fatigue.

Attention
Do not expose the device to conditions that exceed the rated IP class conditions.
This device is IP20 rated. IP (Ingress Protection) 20 class provides protection against solid objects greater than 12 mm, such as fingers, and no protection against harmful ingress of water.

2.2 Requirements for the User
DANGER
This product may not be used by ordinary persons.
This product may be used only by instructed or skilled persons. Installation and maintenance can be carried out by instructed or skilled persons. Service shall be carried out  only by skilled persons. Contact your Highlite International dealer for more information.
Instructed persons have been instructed and trained by a skilled person, or are supervised by a skilled person, for specific tasks and work activities associated with the  installation, service and maintenance of this product, so that they can identify risks and take precautions to avoid them.
Skilled persons have training or experience, which enables them to recognize risks and to avoid hazards associated with the installation, service and maintenance of this  product.
Ordinary persons are all persons other than instructed persons and skilled persons. Ordinary persons include not only users of the product but also any other persons that  may have access to the device or who may be in the vicinity of the device.

Description of the Device

The Powersplit 32 True1 is a 3-phase power distribution unit. It has 6 Power Pro True outputs (divided over 3 phases) a 5-pin CEE input and a 5-pin CEE output. The  maximum allowed current load is 32 A per phase. The maximum allowed current load per output is 16 A.

3.1 Front View

1. L1–L3 power indicators

2. CH1–CH6 main circuit breakers (MCB)

3. 6 x Power Pro True L1–L3 connectors OUT
   3.2 Side View

4. 32 A 5-pin CEE connector IN

5. Ground/earth connection

6. Mounting hole (M10)

7. 32 A 5-pin CEE connector OUT

3.3 Product Specifications

Electrical:
Rated current:| 32 A
MCB rated current:| 16 A
MCB class:| Class B
MCB poles:| 2
Pins:| 5
Inputs/Outputs:
Power connector IN:| 1 x 32 A 5-pin CEE connector IN
Power connector OUT:| 1 x 32 A 5-pin CEE connector OUT
Power connector OUT:| 6 x Power Pro True L1–L3 connectors OUT
Physical:
Dimensions:| 465 x 165 x 125 mm (LxWxH)
Weight:| 4,5 kg
Operation and control:
Led indicators:| Power
Construction:
Housing:| Metal
Color:| Gray
IP rating:| IP20
Thermal:
Ambient temperature ta:| From -20 °C to 60 °C

3.4 Dimensions

Installation

4.1 Safety Instructions for Installation
WARNING
Incorrect installation can cause serious injuries and damage of property.
Installation must be carried out only by instructed or skilled persons.
Follow all applicable European, national and local safety regulations concerning electrical installations.

Attention
Make sure there is enough space for ventilation around the device.
Installation Site Requirements

• The device must be installed only indoors.
• The device can be mounted to a truss or other rigging structure in any orientation.
• The maximum ambient temperature ta = 60 °C must never be exceeded.
• The relative humidity must not exceed 50 % with an ambient temperature of 60 °C.

4.3 Rigging
The device can be positioned on a flat surface or mounted to a truss or other rigging structure in any orientation. Make sure that all loads are within the pre-determined limits of the supporting structure.

CAUTION
Restrict the access under the work area during rigging and/or derigging.
To mount the device, follow the steps below:

1. Install the clamp, as shown in Fig. 05. Make sure that the clamp is suitable for attaching the device to a truss.
   

2. Attach the device to the supporting structure. Make sure that the device cannot move freely.

3. Secure the device with a secondary suspension, for example a safety cable. Make sure that the secondary suspension can hold 10 times the weight of the device. If  possible, the secondary suspension should be attached to a supporting structure independent of the primary suspension. Put the safety cable through the handle, as  shown in Fig. 05.

4.4 Connecting to Power Supply
DANGER
Electric shock caused by short-circuit
The device accepts AC mains power at 400 V and 50 Hz. Do not supply power at any other voltage or frequency to the device.
This device falls under IEC protection class I. Make sure that the device is always electrically connected to the ground (earth).

Before connecting the device to the socket-outlet:

• Make sure that the power supply matches the input voltage specified on the information label on the device.
• Make sure that the socket-outlet has ground (earth) connection.
• Make sure that the power source is equipped with a residual-current device.
  Connect the device to the socket-outlet with a 3 x 32 A CEE H07RN-F cable.

4.4.1 Schematic Overview

Setup and Operation

5.1 Warnings and Precautions
Attention
Connect all cables before supplying power.
Disconnect power supply before connecting or disconnecting cables.

5.2 Safety Instructions for Operation
Attention
This device must be used only for the purposes it is designed for.
This device is intended for professional use as a 3-phase power distribution unit in theaters, entertainment facilities, public venues, and similar. It is suitable only for indoor  use. This device is not suitable for households and residential buildings.
This device is designed for use in environment B.
Any other use, not mentioned under intended use, is regarded as non-intended and incorrect use.

Attention
Power supply
Before connecting the device to the power supply, make sure that the current, voltage and frequency match the input voltage, current and frequency specified on the  information label on the device.
Do not use the circuit breakers as an on/off switch, to switch on the devices connected to the outputs.
Switch these devices on only after you have set all the circuit breakers to ON position.

Start-up

1. Connect the power supply to the 32 A 5-pin CEE connector IN (04).
2. Move the CH1–CH6 main circuit breakers (02) to ON position.
3. Connect external devices to the 6 x Power Pro True L1–L3 connectors OUT (03).
4. Connect other 3-phase power distribution units to the 32 A 5-pin CEE connector OUT (07).
5. Switch on the external devices.

Troubleshooting

This troubleshooting guide contains solutions to problems which can be carried out by an ordinary person. The device does not contain user-serviceable parts.
Unauthorized modifications to the device will render the warranty void. Such modifications may result in injuries and material damage.
Refer servicing to instructed or skilled persons. Contact your Highlite International dealer in case the solution is not described in the table.

The device does not
function at all| No power to the device| ● Check if power is switched on and cables are plugged in
The main circuit breakers are in OFF position| ● Check the total current load of the connected devices.
● Check if the external devices connected to the outputs are not damaged
● Move the main circuit breakers to ON position.

Maintenance

7.1 Safety Instructions for Maintenance
DANGER
Electric shock caused by dangerous voltage inside Disconnect power supply before servicing or cleaning.

7.2 Preventive Maintenance
Attention
Before use, examine the device visually for any defects.
Make sure that:

• All screws used for installing the device or parts of the device are tightly fastened and are not corroded.
• There are no deformations on housings, fixations and installation points.
• The power cables are not damaged and do not show any material fatigue.

Basic Cleaning Instructions
To clean the device, follow the steps below:

1. Disconnect the device from the electrical power supply.
2. Allow the device to cool down for 5 minutes.
3. Clean the device with a soft, lint-free cloth.

Attention

• Do not immerse the device in liquid.
• Do not use alcohol or solvents.

Corrective Maintenance
The device does not contain user-serviceable parts. Do not open the device and do not modify the device.
Refer repairs and servicing to instructed or skilled persons. Contact your Highlite International dealer for more information.

Deinstallation, Transportation and Storage

• Disconnect power supply before deinstallation.
• Use the original packaging to transport the device, if possible.
• Clean the device before storing. Follow the cleaning instructions in chapter 7.2.1. Basic Cleaning Instructions on page 13.
• Store the device in the original packaging, if possible.

Disposal

Correct disposal of this product
Waste Electrical and Electronic Equipment
This symbol on the product, its packaging or documents indicates that the product shall not be treated as household waste. Dispose of this product by handing it to the respective collection point for recycling of electrical and electronic equipment. This is to avoid environmental damage or personal injury due to uncontrolled waste disposal.  For more detailed information about recycling of this product contact the local authorities or the authorized dealer.

Approval

Check the respective product page on the website of Highlite International (www.highlite.com) for an available declaration of conformity.

©2022 Showgear

Documents / Resources

| SHOW GEAR Powersplit 32 True1 Splitbox [pdf] User Manual
Powersplit 32 True1, Powersplit 32, True1, Powersplit 32 True1 Splitbox, Splitbox, 91136
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References

• Highlite International | Event technology for professionals | Highlite.com
• Highlite International | Event technology for professionals | Highlite.com

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