SHOW GEAR 75120/75121 Moustache User Guide

June 3, 2024
SHOW GEAR

SHOW GEAR 75120/75121 Moustache

Preface

  • Thank you for purchasing this Showgear product.
  • The purpose of this user manual is to provide instructions for the correct and safe use of this product.
  • Keep the user manual for future reference as it is an integral part of the product. The user manual shall be stored at an easily accessible location.

This user manual contains information concerning:

  • Safety instructions
  • Installation and operation of the device
  • Intended and non-intended use of the device
  • Maintenance procedures
  • Troubleshooting
  • Transport, storage and disposal of the device

Non-observance of the instructions in this user manual may result in serious injuries and damage of property.

Introduction

Before Using the Product

Important
Read and follow the instructions in this user manual before installing, operating or servicing this product.

The manufacturer will not accept liability for any resulting damages caused by the non-observance of this manual. After unpacking, check the contents of the box. If any parts are missing or damaged, contact your Highlite International dealer.

Your shipment includes:

  • Showgear The Moustache
  • User manual

Intended Use
This device is intended for professional use as a connection element for trusses in entertainment technology. It shall be used only on steel or aluminum round tubes. Any other use, not mentioned under intended use, is regarded as non-intended and incorrect use.

Text Conventions

Throughout the user manual the following text conventions are used:

  • References: References to chapters and parts of the device are in bold lettering, for example: “Refer to 2. Safety”, “turn the adjustment screw (02)” .
  • 0–255: Defines a range of values.
  • Notes: (in bold lettering) is followed by useful information or tips.
Symbols and Signal Words

Safety notes and warnings are indicated throughout the user manual by safety signs. Always follow the instructions provided in this user manual.

  • DANGER
    Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

  • WARNING
    Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

  • CAUTION
    Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.

  • Attention
    Indicates important information for the correct operation and use of the product.

  • Important
    Read and observe the instructions in this document.

Safety

Important
Read and follow the instructions in this user manual before installing, using or servicing this product.

The manufacturer will not accept liability for any resulting damages caused by the non-observance of this manual.

Warnings and Safety Instructions

WARNING
Incorrect installation can cause serious injuries and damage of property.

This product may be installed only by instructed or skilled persons.

  • Do not exceed the working load limit (WLL) as indicated on the device and in this user manual.
  • When the device is used together with other accessories, make sure that the working load limit (WLL) of each component is not exceeded.

Attention

For professional use only
This device shall be used only for the purposes it is designed for.

This device is intended for professional use as a connection element for trusses in entertainment technology. It shall be used only on steel or aluminum round tubes. Any incorrect use may lead to hazardous situations and result in injuries and material damage.

  • Do not use the device on tubes with parameters different from those indicated in this user manual.

  • Do not modify the device. Unauthorized modifications to the device will render the warranty void. Such modifications may result in injuries and material damage.

  • Use the device only in environments with an ambient temperature between -20 °C and 60 °C.
    Attention
    Before every use, examine the device visually for any defects

  • Follow the inspection schedule established for the site.

  • Check the device for damage, cracks and corrosion. If any fault is found, mark the device clearly and remove it from service.

  • Do not use the device if it is damaged.

Requirements for the User

DANGER
This product may not be used by ordinary persons.

This product may be used only by instructed or skilled persons. Installation and maintenance may be carried out by instructed or skilled persons. Service shall be carried out only by skilled persons. Contact your Highlite International dealer for more information.

Instructed persons have been instructed and trained by a skilled person, or are supervised by a skilled person, for specific tasks and work activities associated with the installation, service and maintenance of this product, so that they can identify risks and take precautions to avoid them. Skilled persons have training or experience, which enables them to recognize risks and to avoid hazards associated with the installation, service and maintenance of this product.

Ordinary persons are all persons other than instructed persons and skilled persons. Ordinary persons include not only users of the product but also any other persons that may have access to the device or who may be in the vicinity of the device.

Description Of The Device

The Moustache is a connection element for trusses in entertainment technology. It is suitable for use only with steel or aluminum round tubes. It is available in two colors: black (75120) and silver (75121).

Overview

SHOW-GEAR-75120-75121-Moustache-fig-2

Product Specifications
Model: The Moustache

Physical:
Dimensions:| 331 x 36 x 195 mm (LxWxH)
Weight:| 1,3 kg

Mechanical:
Main tube diameter:| Ø 48–51 mm
WLL:| 100 kg

Construction:
Material:| Steel
Color:| Black (75120), Silver (75121)

Thermal:
Ambient temperature ta:| From -20 °C to 60 °C

Dimensions

SHOW-GEAR-75120-75121-Moustache-fig-3

Installation

Safety Instructions for Installation

WARNING
Incorrect installation can cause serious injuries and damage to property.

Installation must be carried out only by instructed or skilled persons.

Follow all applicable European, national and local safety regulations concerning rigging and trusting.

Personal Protective Equipment
During installation and rigging wear personal protective equipment in compliance with national and site-specific regulations.

Mounting

CAUTION
Restrict the access under the work area during installation/de-installation.

Attention
Do not use brute force when loosening or tightening the nuts/bolts. Do not exceed the recommended tightening torque: 30 N m (22 lb-ft).

To mount the device, follow the steps below:

  1. Install the device on a truss. See Fig. 04.SHOW-GEAR-75120-75121-Moustache-fig-4
  2. Insert a tube through the hole on the device (tube diameter: Ø 48–51 mm). See Fig. 05. SHOW-GEAR-75120-75121-Moustache-fig-5

Note: You can use a coupler to secure the tube to the truss, to stop the tube from rotating (optional).SHOW-GEAR-75120-75121-Moustache-
fig-6

Working Load Limit
When the device is installed in a horizontal position, its WLL (Working Load Limit) is 100 kg. Do not install the device in any other position.SHOW-
GEAR-75120-75121-Moustache-fig-7

Inspection and Maintenance

Attention
Inspection and maintenance may be carried out only by instructed or skilled persons. Service shall be carried out only by skilled persons.

Inspection

Attention
Before every use, examine the device visually for any defects.

Regular and periodic inspections shall be carried out throughout the period of service of the device. The frequency of the inspections depends on the inspection schedule established for the site where the device is installed.

  • Check the device for damage, cracks and corrosion. If any fault is found, mark the device clearly and remove it from service.
  • Do not use the device if it is damaged.
Corrective Maintenance
  • Do not modify the device.
  • Refer repairs and servicing to skilled persons. Contact your Highlite International dealer for more information.

Basic Cleaning Instructions

  • Use a damp cloth to clean the device.
  • Do not use alcohol, solvents or abrasive agents.

Deinstallation, Transportation, and Storage

Instructions for Deinstallation

WARNING
Incorrect deinstallation can cause serious injuries and damage to property.

  • Restrict the access under the working area during deinstallation.
  • Always observe the national and site-specific regulations during deinstallation of the device.
  • Wear personal protective equipment in compliance with national and site-specific regulations.

Instructions for Transportation
Make sure that appropriate measures are taken to prevent damage to the device during transportation.

Storage

  • Inspect the device for defects before storing it. See 5.1. Inspection on page 8 for more information.
  • Clean the device before storing it. Follow the cleaning instructions in chapter 5.3. Basic Cleaning Instructions on page 8.
  • Store the device in a dry, ventilated environment to avoid corrosion.

Disposal
After the device is removed from service it can be disposed of as scrap.

Compliance

Check the respective product page on the website of Highlite International (www.highlite.com) for an available declaration of conformity.

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