SANY STC300S 30 Tons Lifting Capacity Truck Crane Instruction Manual

: June 3, 2024
: SANY

Table of Contents

SANY STC300S 30 Tons Lifting Capacity Truck Crane
SANY TRUCK Crane
INTRODUCTION
- Chassis
References
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SANY STC300S 30 Tons Lifting Capacity Truck Crane

SANY Automobile Hoisting Machinery is one of the core business unit of Sany Heavy Industry, mainly engaged in the research and development of high end, mid to large tonnage crane series, including mobile crane, crawler crane, tower crane and loader crane. It has two industrial parks in Ningxiang and Huzhou, since entering the market, the products of Sany Automobile Hoisting Machinery have received worldwide recognition with advanced technology, lean manufacturing, high reliability and excellent service.

SANY TRUCK Crane

ICON

SANY STC300S 30 Tons Lifting Capacity Truck Crane 1

Selling points

Excellent and stable chassis performance / chassis system

Double-axle drive is used, providing good tafficability and comfortableness under complex road condition with reliable traveling performance. Engine has the multimode power output function, which reduces power consumption. The use of tipping over early-warning technology provides high stability and safety of the overall operation.

Ultra long and super strong boom system
10.6m basic boom, 40.5m full-extended boom and Max. lifting height of 48.5m including jib take the leads in industry in the same tonnage. Rated lifting capacity is 30T, ensuring super strong lifting capacity. Jib mounting angles are 0°, 15°, and 30° which ensure fast and convenient change-over between different operating conditions so as to improve working efficiency of the machine.

Highly efficient, stable, energy-saving and adjustable hydraulic system

Hydraulic system load feedback and constant power control are applied to provide strong lifting capacity and good micromobility. Unique steering buffer design is applied to ensure stable braking operation.

Safe, stable, advanced and intelligent electric control system

The adoption of CAN-bus full-digital network control technology ensures stable control signal, simple harness, and high reliability. Timely feedback of data information can achieve the monitoring of the overall working status in real time. The load moment limiter equipping with the comprehensive intelligent protection system is used with accuracy within 3% to provide a comprehensive logic and interlock control, thus ensuring more safe and reliable operation.

INTRODUCTION

Super structure

Cab:

It is made of safety glass and anti-corrosion steel plate with ergonomic design such as fullcoverage soften interior, panoramic sunroof and adjustable seats etc., and humanized design providing more comfortable and relaxing operation experience. The display of load moment limiter integrates main console and operation display system, which clearly show the data of all operating superstructure conditions for lifting operation.

Hydraulic system:

High-quality key hydraulic components such as main oil pump, rotary pump, main valve, winch motor, and balancing parts etc. are adopted to achieve stable and reliable operation of the hydraulic system. Superior operation performance is guaranteed by accurate parameter matching.
Main valve has flow compensation, load feedback control function, enabling stable and convenient control of single action and combined action under different operation conditions.
Winch adopts the variable motor to ensure high operation efficiency. Max. single line speeds of main and auxiliary winches is up to 130r/min which ensures the lifting efficiency take the lead in industry.
The use of new hydraulic control variable slewing system ensures more stable starting and control of the slewing operation and excellent micro-mobility.

Control system:

CAN-bus instrument: CAN-bus instrument with a combined intelligent control electrical system is used for easy reading of the traveling parameters at any time. The engine fault warning function is applied to ensure convenient and fast troubleshooting.
Load moment limiter: The adoption of high intelligent load moment limiter system can comprehensively protect lifting operation, ensuring accurate, stable and comfort operation.

Luffing system:

Dead-weight luffing provides more stable luffing operation at low energy loss
Luffing angle: -2°~ 80°.

Telescopic system
Five-section boom is applied with basic boom length of 10.6m, fully extended boom length of 40.5m, jib length of 8 m and lifting height of fully extended boom length of 40.5m respectively. Max. lifting height is 48.5m including jib. It is made of fi ne grain high-strength steel with U-shaped cross section and with telescopic operation controlled independent by dual- cylinder rope.

Slewing system
360° rotation can be achieved with Max. slewing speed of 2.5r/min, providing stable and reliable operation of the system.

Hoisting system:

The winch adopts the high-pressure automatic variable plunger motor, enabling automatic switch-over between low load high speed mode and high load low speed mode, and ensuring highly effi cient operation and stable lifting and lowering of the load.
One main hook: 360Kg, one auxiliary hook: 90Kg.
Wire rope of main winch: left-handed wire rope 16-35W×7-1960USZ, with length of 200m.
Wire rope of auxiliary winch: lefthanded wire rope 16-35W×7-1960USZ, with length of 105m

Safety system:

Load moment limiter: Load moment limiter calculation system based on lifting load mechanical model is established using an analytical mechanics method, with rated lifting accuracy up to ±3% through on-line non-load calibration, providing full protection to lifting operation. In case of overload operation, system will automatically issue an alarm to provide safety protection for manipulation.
Hydraulic system is configured with the balance valve, overflow valve and two-way hydraulic lock etc. components, thus achieving the stable and reliable operation of the hydraulic system.
Main and auxiliary winches are equipped with over roll-out limiter to prevent over rolling-out of wire rope.
Boom and jib ends are equipped with height limiters respectively to prevent over-hoisting of wire rope.
Boom head is equipped with anemometer and press sensor to indicate the working condition of whole crane in real-time, giving an alarm and cutting off the dangerous action automatically.

Counterweight:

The counterweight is 4500kg, no flexible counterweight.

Chassis

Cab:

Cab is made of new steel structure self-developed by SANY, featuring excellent shock absorption and tightness, which is configured with swing-out doors at both sides, pneumatically suspended driver’s seat and passenger seat, foldable sleeping berth, adjustable steering wheel, large rearview mirror, comfort driver chair having a headrest, anti-fog fan, air conditioner, stereo radio, and complete control instruments and meters, providing more comfortable, safe, and humanized operation experience.

Carrier frame: Designed and manufactured by SANY, anti-torsion box structure is welded by fi ne-grain high-strength steel plate to provide strong load bearing capacity.

Axles: Axles 2 and 3 are drive axles and axles 1 is steering axles, axle and wheel differentials are installed in axles 2 and 3. The use of welding process for axle housing provides stronger load bearing capacity.

Engine:

Type: Inline six-cylinder, water cooled, supercharged and inter-cooling diesel engine
Rated power: 213kW(340ps)/2100( r/min)
Environment-protection: Emission complies with EuroⅢ standard
Capacity of fuel tank: 300L.

Transmission system:

Gearbox : Manual gearbox is adopted, with 9-gear and large speed ratio range applied, which meets the requirements of low gradeability speed and high traveling speed.
Transmission shaft: With optimized arrangement of the transmission shaft, the transmission is stable and reliable.
For most optimized transmission, face-tooth coupling transmission shaft is used with large transmission torque.

Brakes system:

Air serve brakes are used for all wheels with dual-circuit brake system applied. Engine is equipped with an exhaust brake.

Suspension system:

All axles adopt the plate spring suspension systems with plate spring passed 100,000 fatigue tests and with optimization of performance parameters of the front and rear plate springs applied to ensure strength and also to provide comfort ridding.

Steering system:
Hydraulic power mechanical steering systems are applied for axle 1 with an unloading valve installed in the steering gear.

Outriggers:
Four-point supporting of the H-shaped outriggers ensures easy operation and strong stability. They are made of fine-grain high-strength steel sheet. With horizontal singlecylinder rope line telescoping for fl exible outriggers.

Tyres:

11 (number of tyres) – type: 12.00R20-20PR, radial tires are used, featuring with economical on fuel, large bearing capacity , good dispersion and durable use.

Electrical system:
With 2*12V maintenance-free batteries, the crane power can be cut off manually via a mechanical master power switch.

DIMENSION SANY STC300S 30 Tons Lifting Capacity Truck Crane
6

TECHNICAL PARAMETER

Type	Item	Parameter
Capacity	Max. lifting capacity	30 t

Dimensions

| Overall length| 12850 mm
Overall width| 2525 mm
Overall height| 3650 mm

Axle distance

| Axle-1,2| 4690 mm
Axle-2,3| 1350 mm

Weight

| Overall weight| 33300 kg

Axle load

Traveling

| Max.traveling speed| 80 km/h

Turning radius

Main Performance Data

Max.lifting moment

| Base boom| 1029 kN·m
Full-extend boom| 573 kN·m
Full-extend boom+jib| 387 kN·m

Boom length

Working speed

| Max.single rope lifting speed of main winch (no load)| 130 m/min
Max.single rope lifting speed of auxiliary winch (no load)| 130 m/min
Full extension/retraction time of boom| 100 / 100 s
Full lifting/descending time of boom| 45 / 55 s
Slewing speed| 2.5 r/min

Aircondition

| Aircondition in up cab| Cold and Heating
Aircondition in low cab| Cold and Heating

STC300S Working Ranges

SANY STC300S 30 Tons Lifting Capacity Truck Crane 7

LOAD CHART

Prerequisites:

Under large boom operating condition (fully extended boom length / fully extended boom length + jib length), min. length is 10.6 m and max. length is 40.5 m;
Length of outrigger is 6.2 m;
360°rotation is applied;
Counterweight weight is 4.5 tons.

| Main boom| Working range(m)
10.6m| 14.33m| 16.2m| 18.07m| 21.81m| 23.68m| 27.41m| 29.28m| 33.02m| 34.89m| 40.5m
3| 30000| 24000| | | | | | | | | | 3
3.5| 28000| 24000| 12000| | | | | | | | | 3.5
4| 26000| 23000| 11500| 19000| 10000| | | | | | | 4
4.5| 23000| 21000| 10500| 18000| 9500| 13000| | | | | | 4.5
5| 21000| 20000| 10000| 16500| 8800| 12500| 7400| 10700| | | | 5
5.5| 19000| 18300| 9500| 15500| 8400| 12000| 7400| 10000| | | | 5.5
6| 17000| 16500| 9000| 14500| 8000| 11500| 7000| 9500| | | | 6
6.5| 15000| 14500| 8500| 13500| 7500| 11100| 6650| 9000| 5800| 7500| | 6.5
7| 13000| 13300| 8000| 12600| 7000| 10500| 6300| 8600| 5600| 7400| | 7
8| 11600| 11500| 7500| 11250| 6500| 9400| 5800| 8200| 5400| 6800| | 8
9| | 9450| 7000| 9300| 6000| 8700| 5300| 7450| 5000| 6350| 5800| 9
10| | 7850| 6500| 7700| 5500| 7850| 4800| 6700| 4500| 5850| 5400| 10
11| | 6650| 6000| 6500| 5000| 7000| 4550| 6300| 4100| 5500| 5000| 11
12| | | 5500| 5500| 4800| 6150| 4000| 5750| 3800| 5100| 4650| 12
13| | | 5000| 4600| 4500| 5300| 3700| 5350| 3600| 4800| 4300| 13
14| | | | 4000| 4300| 4600| 3500| 4850| 3400| 4450| 4100| 14
15| | | | | 3800| 4000| 3300| 4250| 3200| 4200| 3900| 15
16| | | | | 3300| 3400| 3100| 3700| 3000| 3800| 3600| 16
18| | | | | 2500| 2500| 2850| 2950| 2700| 3050| 3100| 18
20| | | | | | 1900| 2450| 2200| 2400| 2400| 2600| 20
22| | | | | | | 1900| 1700| 2100| 1900| 2050| 22
24| | | | | | | | 1320| 1800| 1450| 1600| 24
26| | | | | | | | | 1400| 1100| 1250| 26
28| | | | | | | | | 1100| 800| 950| 28
30| | | | | | | | | | | 750| 30
32| | | | | | | | | | | 600| 32
Wire rope ratio| 8| 8| 6| 6| 4| 4| 4| 4| 4| 4| 3| Wire rope ratio
Telescopic way
Ⅰ| 0| 50%| 0| 100%| 0| 100%| 0| 100%| 0| 100%| 100%| Ⅰ
Ⅱ| 0| 0| 25%| 0| 50%| 25%| 75%| 50%| 100%| 75%| 100%| Ⅱ
Ⅲ| 0| 0| 25%| 0| 50%| 25%| 75%| 50%| 100%| 75%| 100%| Ⅲ
Ⅳ| 0| 0| 25%| 0| 50%| 25%| 75%| 50%| 100%| 75%| 100%| Ⅳ

Prerequisites:

Under large boom operating condition (fully extended boom length / fully extended boom length + jib length), min. length is 10.6 m and max. length is 40.5 m+8m;
The length of the outrigger is 6.2 m;
360°rotation is applied;
The counterweight weight is 4.5 tons.

main boom elevation angle

| main boom 40.5m|

main boom elevation angle

jib 8m
compensation angle0°| compensation angle 15°| compensation angle 30°
78°| 2800| 2500| 1900| 78°
75°| 2800| 2400| 1750| 75°
72°| 2700| 2200| 1700| 72°
70°| 2600| 2000| 1600| 70°
65°| 2000| 1700| 1350| 65°
60°| 1550| 1450| 1000| 60°
55°| 1000| 900| 700| 55°
50°| 650| 550| 400| 50°

Value specified in table is rated lifting capacity of the crane under the condition that the crane parks on the flat and solid ground under leveling state;
Values above the thick solid line are determined by the strength of the crane and below the thick solid line are determined by the stability of the crane;
Rated lifting capacity determined by the stability shall comply with ISO 4305;
Rated lifting capacity in the table includes the weights of lifting hook and hanger (main hook: 360 kg; auxiliary hook: 90 kg)
Rated lifting capacity when pulley at boom tip is used can not exceed 3500 kg; after the jib installs, rated lifting capacity of the boom shall be a value that a total is subtracted by the weight of jib (550 kg);
If actual boom length and range are both between two values in the table, the larger value is used to determine the lifting capacity;
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Address : SanY Industrial Park, Jinzhou Development Zone,
Changsha, Hunan, China.
Service Hotline: 4006098318
email:[email protected]
For more information, please visit: www.sanygroup.com

For our consistent improvement in techonology, specifications may change without notice. The machines illustrated may show optional equipment which can be supplied at additional cost.