20YPSHY-CAD Hydraulic Winch

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Specifications:

• Product: YP Hydraulic Winch
• Model: 20YPSHY-CAD
• Language: English
• Doc Revision: 20240129

Product Information:

Introduction: Congratulations on your purchase
of a winch. The YP Hydraulic Winch is designed and built to strict
specifications. With proper use and maintenance, it will provide
years of satisfying service.

Safety Definitions:

DANGER: Indicates a hazardous situation that
will result in death or serious injury if not avoided.

WARNING: Indicates a hazardous situation that
could result in death or serious injury if not avoided.

CAUTION: Indicates a hazardous situation that
could result in minor or moderate injury if not avoided.

Getting to Know Your Winch:

Your winch is a powerful piece of machinery. Understand its
operation and specifications for safe use.

1. Engineered Line Pull: Maximum line pull with
   one layer of cable on the drum.

2. Motor: Powered by hydraulic fluid, drives the
   gear assembly to wind the wire rope.

3. Winch Drum: Cylinder storing the wire rope,
   spooled in or out using a remote lead switch.

4. Wire Rope: Galvanized aircraft cable with load
   capacity matching the winch’s rated pull. Feeds from underneath the
   drum and looped at one end for the hook.

5. Gear Assembly System: Converts motor power
   into pulling forces.

6. Free Spooling Clutch: Allows manual
   disengagement of the drum from the gear train for free spooling.
   Requires air supply.

7. Selector Valve: Directional control valve
   regulating flow to and from the hydraulic motor for power.

Product Usage Instructions:

1. Read the Manual: Familiarize yourself with the
   user manual and safety precautions.

2. Inspect Winch: Check for any visible damage
   before each use.

3. Prepare Setup: Ensure proper mounting and
   connection of hydraulic lines.

4. Engage Clutch: Ensure clutch is engaged
   (CLUTCH IN) before operation.

5. Operate Winch: Use the remote lead switch to
   control spooling in or out of wire rope.

6. Maintain Regularly: Keep the winch clean,
   lubricated, and perform routine maintenance as per manual
   instructions.

Frequently Asked Questions (FAQ):

Q: How do I engage the free spooling clutch?

A: To engage free spooling, ensure the air
supply is connected and disengage the clutch by turning it to the
“CLUTCH OUT” position. This allows manual operation of the drum
without engaging the gear system.

Q: What should I do if the wire rope gets stuck during

operation?

A: Stop winching immediately and assess the
situation. Avoid trying to force the winch. If possible, release
tension on the rope and carefully unwind it to resolve the
issue.

Q: Can I use this winch for overhead lifting applications?

A: No, this winch is designed for pulling
applications only. Do not use it for overhead lifting as it may
result in serious injury or damage.

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YP HYDRAULIC WINCH OWNERS MANUAL

WINCH MODELS:
20YPSHY-CAD

ENGLISH

Register your product online
Doc-rev 20240129 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.

WINCH MANUAL
INTRODUCTION
Congratulations on your purchase of a winch. We design and build winches to strict specifications and with proper use and maintenance your winch should bring you years of satisfying service. Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
SAFETY DEFINITIONS
Your winch can develop tremendous pulling forces and if used unsafely or improperly could result in property damage, serious injury or death. Throughout this manual, you will find the following symbols for caution, warning and danger. Pay particular attention to the notes preceded by these symbols as they are written for your safety. Ultimately, safe operation of this device rests with you, the operator.
DANGER
DANGER indicates a hazardous situation which,if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

INTRODUCTION
GETTING TO KNOW YOUR WINCH
Your winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their uses.
1. This winch is engineered for maximum line pull with only one layer of cable spooled onto the winch drum (the first layer).
2. Motor: The motor is powered by hydraulic fluid and provides power to the gear assembly which turns the drum and winds the wire rope in either direction.
3. Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It can be spooled In or Out by use of the remote lead switch.
4. Wire Rope: Your winch has a galvanized aircraft cable designed specifically for load capacity of the rated line pull of this winch. The wire rope feeds on from underneath the drum position, it is looped at one end to accept the hook.
5. Gear Assembly System: The reduction gears convert the winch motor power into extreme pulling forces.
6. Free Spooling Clutch: (Air Supply Required) The clutch allows the operator to manually disengage (“CLUTCH OUT”) the spooling drum from the gear train. This is called free spool. Engaging the clutch (“CLUTCH IN”) locks the winch into the gear system.
7. Selector Valve: (Not Included) This is a directional control valve that regulates flow to and from the hydraulic motor to power.
8. Pulley/Snatch Block: (Optional) If your winch is supplied with a pulley/snatch block which can double the pulling power of the winch, or change the pulling direction without damaging the wire rope. We recommend you to use a double line and snatch block for pulling over 70% of the rated line pull.

NOTICE
NOTICE indicates information considered important, but not hazardrelated (e.g., messages relating to property damage).

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WINCH MANUAL

IMPORTANT SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS
DANGER
DO NOT EXCEED RATED CAPACITY.
INTERMITTENT USE ONLY – COOL BETWEEN USES. DO NOT use winch for lifting/moving people or live animals. A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load. The cable clamp is not designed to hold the load without the 5 wraps of cable around the drum. (usually marked red on the drum end of the cable)
DANGER
Keep yourself and others a SAFE DISTANCE to the side of the cable when under tension.
NEVER stand or step over a cable, or near a cable under load using a winch blanket or sail is strongly recommended. DON’T move the vehicle to pull a load (towing) on the winch cable. This could result in cable breakage.
DANGER
DO NOT exceed maximum pull rating. Avoid “shock loading” by using the remote lead switch intermittently to take up the slack in the wire rope. “Shock loading” can far exceed the rated capacity for the wire rope and drum and will result in damaging winch and brake. By doing so will void any warranty.
DANGER
DO NOT use you winch as securing device it is not designed for this and will result in damaging winch and brake and will void any warranty. DO NOT exceed maximum line pull ratings shown on the tables. DO NOT use as a hoist. Do not use for overhead lifting.
DANGER
NEVER cut, weld, or modify any part of the winch or cable. By doing so will void any warranty

DANGER
When re-spooling the cable Ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re- spool correctly, and while wearing gloves, keep a slight tension on the cable while pushing the remote control button to draw in the cable. Walk toward the winch NEVER allowing the winch cable to slide through your fingers or hands.
DO NOT let your hands get within 12″(30cm) of the winch while respooling. Turn off the winch and repeat the procedure until a few feet of cable is left. Disconnect the remote control and finish spooling by hand by rotating the drum manually with the clutch disengaged. Keep hands clear of the fairlead and drum while the winch is under power.
DANGER
Failure to read and understand these warnings may result in personal injury and/or property damage.
Always use gloves to protect hands when handling any type or cable/ rope. Never let the cable slide through your hands.
NEVER connect the cable back to itself.
Always apply blocks/chocks/straps to the wheels of the vehicle/ equipment when on an incline and in transportation.
No modifications, alterations, or deviation to the winch are authorized by the manufacturer and MUST NOT be made. By doing so will void any warranty.
Duration of winching pulls should be kept as short as possible. If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for approx 8 mins minutes. Do not winch for more than two minutes at or near the maximum rated load without resting for 8 minutes.
DANGER
If the motor stalls DO NOT maintain winching. Winches are designed and made for intermittent use and should be used in conjunction with their duty cycles.
NEVER release the free-spool clutch when there is a load on the winch as the load will roll backwards.
Use hand saver hook when handling the hook for spooling or unspooling the wire rope.
NOTICE
The winch and its all-derivative types are rated at rated capacity when spooling the first rope layer on the drum. Overloading can damage the winch / motor / or wire rope.
For loads over 70% of rated line pull, we recommend the use of the pulley block / snatch block to double the wire rope line and reduce the strain. This will aid in two ways:
It will reduce the number of rope layers on the drum and reduce the load on the wire rope by as much as 50%. When doubling the lineback to the vehicle, always attach to the frame or another load bearing point..

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WINCH MANUAL

IMPORTANT SAFETY INSTRUCTIONS

NOTICE
The vehicle engine should always be kept running during winching operation to minimize battery drain and maximize power and speed of the winch. If the winch is used for a considerable amount of time with the engine switched off the battery will drain and be too weak to restart the vehicle engine. If this happens stop winching immediately, jump start the vehicle and charge the battery up before resuming winching operation.
NOTICE
Get to know your winch before you need to use it. We recommend that you set up a few test runs to familiarize yourself with rigging techniques; the sounds your winch makes under various loads and the way the cable spools on the drum, etc.
INSPECT the wire rope and equipment before each use. A frayed or damaged rope must be replaced immediately. Use only manufacturer’s identical replacement rope with the exact specifications. (Ropes are not covered by any warranty offered) INSPECT the winch installation and bolts to ensure that all bolts are tight before each operation or periodcally.
NOTICE
Store the remote control lead inside your vehicle or in a safe place.
Never connect the winch cable back to itself. This will cause cable to damage. Always use a pulley, snatch block, sling or chain of suitable strength as shown in the illustrations.
NOTICE
Any winch that appears to be faulty, damaged, worn, or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED, REPLACED OR OVERHAULED. It is recommended that the necessary repairs ARE made by a manufacturer’s authorized repair facility ONLY.
NOTICE
Pull only on areas of the vehicle as specified by the vehicle manufacturer.
­ Only accessories, attachments and/or adapters supplied by the manufacturer shall be used.
CAUTION
When using the tool, basic safety precautions should always be followed to reduce the risk of personal injury and damage to the equipment. Read all these instructions before using this tool!

WARNING
Keep children away. Children must never be allowed in the work area, Do not let them handle machines, tools, extension cords or operate this tool.
WARNING
Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep out of reach of children.
CAUTION
Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically non-conductive clothes and non-skid footwear are recommended when working. Wear restrictive hair covering to contain long hair.
WARNING
Use eye and ear protection. Always wear impact safety goggles. Wear a full- face shield if you are producing metal filings or wood chips. Wear a dust mask or respirator when working around metal, wood, and chemical dusts, and mists.
CAUTION
Maintain this winch with care. Keep this tool dry and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect winch rope periodically and, if damaged, have them replaced immediately by an authorized technician. The handles must be kept clean, dry, and free from oil and grease always. Disconnect or unplug remote switch when not in use.
DANGER
Stay alert, watch what you are doing, use common sense. Do not operate any tool when you are tired.
WARNING
Check for damaged parts. Before using this winch, any parts that appear worn or damaged should be carefully checked to determine that it will operate properly and perform to its intended function. Check for damage including alignments, binding of moving parts; mounting fixtures. Any part that is damaged should be properly repaired or replaced by a qualified person. Do not use the tool if any switch does not turn “On” and “Off” properly.
WARNING
Replacement parts and accessories. When repairing or servicing, only use identical replacement parts. The use of any other parts will void the warranty.

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WINCH MANUAL
WARNING
Do not operate tool if under the influence of alcohol or drugs. Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate the tool.
DANGER
Keep hands and body away from Fairlead (cable intake slot) when operating. Always secure vehicle in position before using winch.
WARNING
Be certain the winch is properly bolted to a structure (or vehicle) that can hold the winches maximum rated load. Do not use inappropriate attachments to extend the length of the winch cable.
DANGER
Never lift people or hoist loads over people or lift live animals. Never come in between the winch and the load when operating.
WARNING
Do not apply any loads to the winch when cable is fully extended past the safety mark. Keep at least 5 full wraps of cable on the spool, (Usually marked red on the winch cable at the drum end.) After moving any piece of equipment with the winch, secure the the equipment in place. Do not rely on the winch to hold for an extended period of time nor whilst in transport, winches are not securing device, By doing so will void any warranty
CAUTION
Examine winch before using. Components may be affected by exposure to chemicals, salts, and rust. Do not cross over or go underneath winch cable when under load. Use gloves while handling cable.
WARNING
Never operate winch if cable shows any signs of weakening, such as knotting or kinking. If it does you must replace immediately.
DANGER
Do not move your vehicle with the cable extended and attached to the load. You could easily exceed the winch rating and snap the cable. When the vehicle is parked on an incline you should use wheel chocks.

IMPORTANT SAFETY INSTRUCTIONS
CAUTION
Always re-spool cable neatly after any operation this will avoid any winch cable misalignment for the next use
CAUTION
The winch cable must be wound onto the drum under a load of at least 10% of the rated line pull or the outer wraps will draw into inner wraps and damage winch cable.
Before operating the winch under load you should check proper function of the winch by engaging and disengaging the clutch, by operating the directional controls, and operating the speed controls. This will ensure that the winch is working properly and will help prevent unintended damage and injury. Cycling the winch prior to loading will also ensure the gears are properly aligned.
CAUTION
Batteries contain gases which are flammable and explosive. Wear eye protection during installation and remove all jewelry. Do not lean over battery while making connections.
WINCH ASSEMBLY AND MOUNTING
­ Installing: Your new winch is designed with a bolt pattern that is standard in this class of winch. A winch mounting kit may be available that utilizes this bolt pattern, If you cannot find a kit locally, you may have to have one engineered, contact a local engineering company. If you utilize a mounting channel, you must ensure that it is mounted on a flat surface so that the three major sections (motor, drum and gear housing) are properly aligned. Improper alignment of the winch will cause uneven distribution of load and damage the winch or equipment. Mount the winch to the vehicle using high tensile steel bolts. It should be aligned and secured to a solid part of the vehicle (front or rear) where the full rated load will be evenly distributed without causing damage to vehicle or equipment.
­ Mounting The Balance Valve: The balance valve supplied should be already connected to motor. Be sure the balance valve’s installing direction meets hydraulic principal chart. Otherwise, the winch will not reach the rated line pull, and it is also dangerous for winch to power off the cable with heavy load. If this symptom happens, simply disconnect the balance valve: exchange the oil hole between hydraulic motor and balance valve, while your winch is working in different direction, change AC1,BC2 into AC2,BC1. And reconnect it. If your winch is supplied with a balance valve it will have been factory connected with the motor.

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WINCH MANUAL

HYDRAULIC PRINCIPAL CHART AND INSTALLATION:

­ Plumbing Connections: Keep all hoses away from any areas where heat may be considered too extreme such as an exhaust, turbo or any moving parts. Lines should not be allowed to rub on any rotating, abrasive, or vibrating surfaces. In some applications, 90°fittings on the directional valve and motor or balance valve are necessary to make hose mounting more flexible. After plumbing has been laid out on vehicle, install O-ring seals to valves and connections.. Torque tight. Do not over tighten any fittings. Install O-ring seals on Winch Motor. Torque tight. Connect any hose port A on motor or port V1 on balance valve to port A on directional valve, port B on motor or port V2 on balance valve to port B on directional valve, port P on directional valve to pump’s high-pressure port, port T on valve to reservoir, if necessary Connect any hose port on valve to steering box. Attach any O-ring or seal from vehicles original tube fitting to tube fitting.

HYDRAULIC PRINCIPAL CHART AND INSTALLATION:

Selector Valve

P

B

TA

Warning

“H” Type “Y” Type

AB AB

PT PT

“O” Type “M” Type
A B A B

PT PT

Oil out Oil in
Hydraulic control valves are an essential component for optimizing system performance. They’re used to regulate the flow rate and pressure of the hydraulic oil as it passes through a hoses or pipes, always maintaining the speed and pressure. Hydraulic flow control valves are adept at controlling the flow of these liquids from the pumps to cylinders and motors. Their primary function is to regulate the flow and direction rate within a specific area of a hydraulic circuit. At the same time, they also control the transfer rate of energy across all pressure levels. A selector valve is used to control the direction of movement of a hydraulic actuating cylinder or similar device. It provides for the simultaneous flow of hydraulic fluid both into and out of the unit. Hydraulic system pressure can be routed with the selector valve to operate the unit in either direction or a corresponding return path for the fluid to the reservoir is provided. There are two main types of selector valves: open-

center and closed-center. An open center valve allows a continuous flow of system hydraulic fluid through the valve even when the selector is not in a position to actuate a unit. A closed-center selector valve blocks the flow of fluid through the valve when it is in the NEUTRAL or OFF position.
Selector valve choice as follows:
(H type and Y type are available, O type and M type is not available)
There are three positions for the selector valve. This means the Solenoid directional/selector valve spool has three working positions, both ends of the valve are solenoid coil control action.
­ A’ coil is energized, and B’ coil is powered off, the spool moves to the direction of theA’ coil.
­ B’ coil is energized, and A’ coil is powered off, the spool moves in the direction of theB’ coil.
­ A’ andB’ coils are powered off at the same time, the solenoid valve spools back to the middle position, forming a closed loop, that is, the two chambers of the cylinder are completely closed, resulting in no movement.
The valve has four channels: P, T, A and B.
P’ is for oil In,T’ is for oil Out, A’ andB’ is for output.
When the electromagnet is not energized, the reversing valve is in the middle position. The PTAB is connected to each other in the middle of H’ type. In the middle position ofY’, TAB is connected to each other, and P is disconnected from other routes. Type 0 directional valve in the PTAB access is blocked. In the middle position of M’ type, PT communicates with each other, A’ does not communicate with other, and `B’ does not communicate with other.
“H” type: all oil ports are connected, the system is unloaded, and the cylinder is floating. Hydraulic cylinder is connected to oil tank in two chambers, from static stop to start impact. When braking, the oil port is interconnecting, and the braking is more stable than the “O” type, but the reversing position changes greatly.
“Y” type: the oil pump does not unload, the hydraulic cylinder is connected to the oil tank in two chambers, there is impact from rest to start, and the braking performance is between “O” type and “H” type.
“O” type: all oil ports are closed and the system does not unload. Hydraulic cylinder filled with oil, smooth from rest to start. When braking motion inertia caused by hydraulic impact. High accuracy of reversing position.
“M” type: oil pump unloading, from rest to start smoothly. The braking performance is the same as the “O” type.

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WINCH MANUAL

Winches Control Unit
Hydraulic Power System

E

D AB

C1

C2

(P)

V1

V2

P

T

P

T
Engine

HYDRAULIC PRINCIPAL CHART AND INSTALLATION:
Hydraulic Brake Motor Counter Balance Valve

Directional Valve Relief Valve Pump
Oil Tank

V1

V2

P

T

Winch

Balance Valve

C1

C2

A

B

Motor

Engine
Relief Valve

Reservoir

V1

V2

Directional Control Valve

P

T

Pump
Throttle Valve

Cooler

Oil Filter

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WINCH MANUAL
AIR CLUTCH OPERATION
Air clutch for free spool
A PO
Air clutch for free spool and two speed
AB PO A: Free Spool B: High Speed

AIR CLUTCH OPERATION
DANGER
These winches are not designed to be installed on 4×4, or any off-road vehicle, by doing so will void your warranty. The hydraulic system needs a relief valve to ensure the system safety. The absence of such a valve could cause serious damage the winch and(or) serious injury or death.
If you are using a heat exchanger with your application to cool the hydraulic fluid, you should refer to the illustration about mounting. You should check the hydraulic fluid level regular and replace any that may have seeped or spilled out. The hydraulic system should be purged at this time. Listed below are the directions on how to purge the hydraulic system. Purging the hydraulic system. 1. Start the engine. 2. Power the winch to draw out about 5 feet of cable. 3. Shut down the engine. 4. Check the fluid level and fill as needed. 5. Repeat steps 1 through 4 as necessary. 6. Start the engine. 7. Move the cable into the desired position. 8. Turn the wheels on the vehicle from the right lock to the left lock
positions five times to help bleed the hydraulic system.

87~130 PSI CLUTCH OUT
0 PSI CLUTCH IN
WARNING
­ Clutch is in all the time, for clutch out, pressure 87~130psi is required into winch
­ Pressure should not be below 87psi, therwise air clutch will not work
­ When clutch is engaged and winch is under load or spooling, NEVER disengage the clutch.
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WINCH MANUAL

MAINTENANCE PRECAUTIONS

MAINTENANCE PRECAUTIONS

Overhaul

1. Correct use of the hydraulic winch can effectively increase the life of the winch by many years.
2. We strongly recommend spring washers are used with mounting bolts. Mounting bolts and wire rope must be inspected for looseness regularly, if found to be loose always tighten before using the winch.
3. Re-spooling or changing the wire rope: Using the selector valve, spool the drum into a suitable position, remove or feed the wire rope into the hole on the edge of the drum. Insert steel plate and screws and tighten. Start the winch, using minimum load spool in the wire rope making it neat and tidy.
4. Pay attention to the wire ropes orientation on the drum reel. If the rope is kinked, frayed or damaged in any way it MUST be replaced immediately with a OEM part, if not replaced with an original this will void any warranty.

When the hydraulic winch doesnt work or has malfunctioned is confirmed, the operator/user can check and repair if qualified to do so. in instances where user is not able to do this, then do not dismantle or repair. Contact a professional repair specialist to overhaul. Be careful when dismantling this hydraulic winch that you dont make scratches or indentations on precision parts, especially to surfaces of moving and seal parts. Repair or replace damaged parts immediately. Before assembling, all parts must be cleaned, and coated with lithium grease (If applicable)
Lifting
These winches are not recommended to be used for lifting, if you use your winch for hoisting (lifting) then you need to implement a safety factor 5:1. Ensure when using for lifting there is a minimum of 1 layer on the drum at any time and pay attention to fixations and drum capacity.

5. During normal working, the pulling force must be equal or less than the rated capacity. Overloading the winch capacity, is not allowed. The maximum pulling force of the winch, is around 1.25 times of its rated capacity, if exceeded will cause damage to the winch and(or) equipment or serious injury. By doing so will void any warranty.
6. The opening pressure of the balancing valve must be 0.1-0.4Mpa higher than the brake, or the winch will shake when lowering it down. Our company has tested hoisting and adjusted balancing valves for every winch before it leaves the factory. Therefore, there is no need for users/operator to adjust it at all, But if there are special cases where the users need to adjust it, the users can spiral the adjusting screw outward, thus making the opening pressure higher, Never try to adjust the balance valve yourself use a specialist person or service agent.

Storage
The Hydraulic winch should be stored in the warehouse where the air is dry and no corrosive gas. Do not put it under high temperature 50°C or at a -20°C environment for long-term storage, in case the aging of sealing parts are accelerated.
If the Hydraulic winch is in a long-term storage, the user should drain all the oil from it, and fill the machine fully with Turbine Oil with a low acid value.

7. If there is an abnormal pressure increase in the system, the users must stop using the winch immediately. Check if there is leakage of the oil, and if the hydraulic motor is normal. Usually, when hydraulic motor works under the load, the leaked oil from the pipe must not surpass 1m/m. Plenty of leakage demonstrates a damaged hydraulic motor, which must be repaired or replaced immediately. Or, if the hydraulic motor is in good condition, check other parts inside the system.

8. Check the operation of the hydraulic winch and its systems regularly during the work or weekly. In case of abnormal temperature rise, leakage, abnormal noise and vibration or pressure fluctuation, the user should stop the winch immediately to check the causes and overhaul it.

9. Pay attention to the tank’s oil and its level. If there is much foam, the users should stop immediately to check whether air leaks from the oil inlet of hydraulic system, the return oil port below the water, and whether hydraulic oil is emulsified by the entrance of the water.

10. If the winch is showing signs of degraded performance change the hydraulic oil. Do Not mix old and new oil always replace all.

11. Put 90 # gear oil into the winch speed reducer before using it and replace the oil after 100 accumulated working hours. First remove the screw plugs on the drum, then slowly roll the drum to make drum block hole aim at the block hole on the planetary gear reducer. Carefully take the plug out with an Allen Key. Drain all the used oil and add the new oil. Tighten each and every plug.

12. Regularly check the oil filter, which should be cleaned and replaced regularly.

13. Standing under the winch hook is strictly prohibited.

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WINCH MANUAL
TROUBLESHOOTING
Problem Winch does not does not turn
Motor runs but drum does not turn
Motor runs slowly or without normal power
Winch cannot spool off wire rope with load smoothly.

TROUBLESHOOTING

Cause Insufficiently hydraulic system pressure. Improper connections of hydraulic system, no oil into motor.
Clutch not engaged
Insufficient pressure or oil flow Insufficient fluid in the system Wrong winch working direction.

Solution
Check relief valve regulate pressure.
Check all the plumbing fixtures according to the working principle chart.
Defective directional control valve.
Turn clutch to the High or Low speed position. If problem persists, ask a technician to check and repair.
Bump is not suitable or defective. Change a new one or a suitable one
Check fluid level. Add fluid until full.
Change the connection of balance valve and motor.

Wrong winch working direction.

Change the connection of balance valve and motor.

WARRANTY*
BPE Solutions North America are the sole distributors of these WARRIOR WINCHES and associated brands/equipment.
BPE Solutions North America (“seller” or BPE) warrants to the original retail buyer only (“Buyer”) that any mechanical component of this genuine winch (“product(s)”) are free of defects in material and workmanship for the lifetime of the winch.
The electrical components (including the motor, contactor, and switches) will be free of defects in material and workmanship for a period of (3) three years (36 Months) from the original purchase provable date of purchase
Any product BPE Solutions North America determines to be defective will be repaired or replaced at our (BPE Solutions North America) sole discretion without charge to the Buyer upon Buyer’s compliance with this procedure. Seller or its Authorized Agent may make reasonable charges for parts and(or) labour for repairs not covered by this Lifetime Limited Warranty. None warrantable returns will be charged at BPE Solutions North America standard rates. The warranties set forth herein are exclusive and in lieu of all other warranties, whether oral or written, express or implied.
If in the event your product becomes faulty within your warranty period
To obtain service or repair under this warranty, the Buyer shall mail, ship or otherwise deliver to the manufacturers address, at the Buyers expense; (1) the Product, (2) a written description of the problem, (3) Buyers name, address and contact number, (4) copy of the original purchase receipt or BPE Solutions North America can arrange a suitable collection method (Charges apply).

Warranty Exclusions
The Warranty does not cover the cost of labour or transportation/shipping charges for the replacement or installation of defective part(s). This warranty does not apply to defects of the Product caused by; (1) normal wear and tear, (2) failure to comply with any installation, maintenance or subjecting the product to loads in excess of the loads written/listed in the owners manual or as detailed upon the Sellers website, (3) alteration or modification by any parties other than the manufacturer, (4) misuse, abuse, neglect, accidents, Acts of God, terrorism or (5) failure to correctly use the item according to the owners manual (7) other causes beyond the control of the Seller after delivery of the Product to the Sellers Authorized Agent.
Other Exclusions
This Warranty does not cover steel cables, synthetic ropes, fairleads, wireless remotes or any exterior finishes outside thirty (30) Days from purchase.
BPE Solutions North America shall not be responsible or liable for any indirect or consequential damages. These consequential damages may include, but are not limited to, lost profits or loss of use, down time or damage to other person(s) equipment.
BPE Solutions North America reserves the right to change the Product design without notice. BPE Solutions North America reserves the right to replace any part or whole unit with a newer design of the same function.

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WINCH MANUAL
SPECIFICATIONS 20YPSHY-CAD
Rated line pull lbs (kg) Motor displacement Oil flow Pressure Gear reduction ratio Cable (Dia.× L) Drum size(Dia.× L) Mounting bolt pattern Overall dimensions (L×W×H)

SPECIFICATIONS
20000 (9072) 100ml/r
15~75L/min 17.5Mpa 39:1
Ø9/16″ × 164 ` (Ø14mm×50m) Ø5.4 “×12.4” (Ø138mm×316mm) 17.0 “×2.5 ” ×7.6 ” (431mm×64mm×192mm) 8-M14 29.5″×14.6″×12.6″ (750 ×372 ×320mm)

Line Pull and Pressure (First layer)

Line pull lbs (kgs) 0
4000 (1814) 8000 (3629) 15000 (6804) 20000 (9072)

Pressure Mpa(Psi) 2.5 (362.6) 4.2 (609.1) 8.5 (1232.8) 14.0 (2030.5) 17.5 (2538.1)

Oil Flow and Line Speed (First layer)

Flow G/min (L/min) 4.0 (15) 7.9 (30) 13.2 (50) 15.9 (60) 19.9 (75)

Line speed ft/min(m/min) 5.9 (1.8) 11.8 (3.6) 19.7 (6.0) 23.6 (7.2) 29.5(9.0)

Layers, Line Pull and Rope Capacity

Layer of wire rope 1 2 3 4

Rated line pull lbs(kgs) 20000 (9072) 16889 (7661) 14615 (6629) 12881 (5843)

Total rope on drum ft (m) 33.8 (10.3) 71.5 (21.8) 116.4 (35.5) 164 (50.0)

11

12

41

37

39

38

40

39

1 2 3 4 5 6
7 8 9

12 13 14 15
10 11

11 10

16 17 18 13 19 20

34 35 36

7 8

6 21 22

33

9

23

24

25

26

27

28 29 30 31

32

WINCH MANUAL
WINCH ASSEMBLY DRAWING 20YPSHY-CAD

SPECIFICATIONS

WINCH MANUAL

WINCH PARTS LIST (20YPSHY-CAD)

Part Number

1 HX2000001

2 HX2000002

3 HX2000100

4 HX2000003

5 HX2000200

6 HX2000004

7 HX2000005

8 HX2000006

9 HX2000007

10 HX2000008

11 HX2000009

12 HX2000010

13 HX2000011

14 HX2000012

15 HX2000013

16 HX2000014

17 HX2000015

18 HX2000300

19 HX2000016

20 HX2000017

21 HX2000018

22 HX2000019

23 HX2000400

24 HX2000500 25 HX2000017 26 HX2000020 27 HX2000021

28 HX2000600

29 HX2000022 30 HX2000023 31 HX2000024 32 HX2000025 33 HX2000700 34 HX2000800 35 HX2000026 36 HX2000900

Description

Qty.

Screw M12 x 35

2

Lock Washer ø12

2

Hydraulic Motor

1

Screw M8 x 30

8

Break / Shaft Assembly 1

Hex Flange Nut M14

8

Think Flat Washer Ø14

8

Lock Washer Ø14

8

Cap Screw M14 x 50

8

Lock Washer Ø10

4

Screw M10 x 30

4

Front Bearing

1

Roller Bearing

2

Frontal Mounting Plata

1

Coupling

1

Back Mounting Plata

1

Screw M8 x 10

1

Drum Assembly

1

Screw M8 x 35

24

Lock Washer Ø8

24

End Bearing

1

Gear-Ring

1

Gear Carrier Assembly (Output)

1

Cam Gear (Input)

1

Lock Washer Ø8

12

Screw M8 x 20

12

Gear-Ring

1

Gear Carrier Assembly (Input)

1

Transmission Shaft

1

Cover-Gear Housing

1

Lock Washer Ø4

5

Screw M4 x 15

5

Clutch Assembly

1

Tensioner

1

Screw M10 x 25

4

Cable Assembly

1

SPECIFICATIONS

Part Number

37 HX2000027

38 HX2000028

39 HX2001000

40 HX2001100

41 HX2001200

Description

Qty.

Screw

2

Seal Ring

4

Tube Fittings Assembly

2

Balanced Valve Assembly 1

Plumbing Fixtures

1

13

For warranty and repair enquiries, please contact the retailer where you purchased
your winch product.
support@warriorwinches.com

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