WARRIOR WINCHES 260EHLW12 GRW 12 E Electric Mixer 140mm User Manual

ELECTRICAL HOIST
260EHLW12
260EHLW24

Assembly & Operating Instruction

INTRODUCTION

Congratulations on your purchase of a high-quality winch. We design and manufacture lifting winches to strict specifications, with proper use and maintenance it will bring you many years of satisfying service.
WARNING – Read, understand, and follow all danger, warning, and cautions instructions before operating this device. Failure to read and follow these instructions may result in personal injury and/or property damage.
Follow these general safety precautions:

• Confirm that the winch complies with the correct application.
• Ensure the winch is secure and the rope is correctly wound onto the drum.
• Do not use unsuitable pulleys or accessories.
• Do not use unsuitable rope if construction is weak strength or has any defects.
• Pay attention to the earthing, it provides a path of least resistance for electric current to reduce the risk of shock.
• Check the winch for smooth operation without load before loading operation.
• Make sure the wire rope is wound evenly on the first layer on the drum, unwind if mixed crossed windings occur.

WARNING

1.  The winch MUST never be used to lift, support or otherwise transport people or animals.
2. The winch is NOT a load-bearing/securing device and MUST never hold a load for long periods of time or be used for anchoring transported pieces of equipment.
3. A minimum of five (5) wraps of rope around the drum at all times is necessary to support the rated load.
4. We take no responsibility for the subsequent or poor performance of this winch if oil or grease properties other than recommended are used or any accident occurs through not reading and following these safety instructions.

DANGER

The following environmental conditions may result in the possible causes of winch problems.

| -Low temperature below -10°C, high temperature above 40°C or humidity above 90% conditions.
-In heavy acid or salty conditions.
Cause malfunction of spare pares.
---|---
| -Exposed to rain or snow
Cause rust or short circuit.
| -Inorganic chemistry or explosive power conditions.
Cause explosion.
| -In heavy general powder conditions.
Cause malfunction of performances.

SAFETY PRECAUTIONS

Always Pay attention to the following instructions. Obvious mistakes in operation may result in personal injury or equipment damage.

WINCH ASSEMBLY AND MOUNTING

1.  Your winch is designed with a bolt pattern that is standard in this class of lifting winch. Many winch mounting kits (Sold Separately) are available that utilize this bolt pattern for the mounting channels. If you will utilize the mounting channel you must ENSURE that it is mounted on a flat surface so that the three major sections (motor, drum, and gear housing) are properly aligned. Proper alignment of the lifting winch will allow even distribution of the full rated load.
2. Pull out a few inches of cable from the drum. Now, using the remaining cap screws, flat washer, lock washer, and nut secure the hoist to the mounting channel (Sold Separately)
3. Connect the battery and motor leads as in the drawing above. Keep in mind that every type of winch is different from each other.
4.  Assemble the clevis hook to the cable. Take off the pin from the clevis hook, connect the clevis hook to the cable and mount the pin back to the clevis Hook.
5. Always use the hand saver (If Supplied) when free-spooling and re-spooling the wire rope. Using the hand saver keeps your hands and fingers away from the rotating drum.
6. Check for proper drum rotation. Pull out some cable from the drum. Press the cable out button on the remote lead. If the drum is turning in the correct direction releasing more cable then your connections are correct. If the drum is turning and collecting more cable then the direction is incorrect and reverse the leads on the motor. Repeat and check rotation.

MOUNTING DRAWING

The mounting drawing

CAUTION – Batteries contain gases that are flammable and explosive. Wear eye protection during installation and remove all jewelry. Do not lean over the battery while making connections.

WINCH WORKING DEMONSTRATION

1. Grab the cable assembly and pull the cable to the desired length, then attach to the item being pulled.
   Caution: Always leave at least five turns of cable on the drum; Review hoist safety warnings and precautions on page 2,3 before continuing.

2. Insert the remote lead switch assembly plug into the control box socket.

3. The test-run winch is in both forward and backward directions, each direction for one or two seconds.

4.  While standing aside from the towpath, hold and operate the remote lead switch assembly supplied by your choice. To reverse directions. Wait until the motor stops completely before reversing directions.

5. When the pulling is complete, remove the remote lead switch assembly. From the female connector of the directional valve and replace the female connectors cover.

REPLACING THE WIRE ROPE

If the wire rope has become worn or is beginning to show signs of damage, it must be replaced before being used again.

1. Extend cable assembly to its full length. Note how the existing cable is connected to the drum.

2. Remove old cable assembly and attach new one as the old cable connected to the drum. Insert the end of the new rope and secure the screw.

3. Ensure that the new cable wraps in the same rotation direction as the old one.
   The cable should leave the drum from the bottom, under the drum.

4. Retract Cable Assembly onto the drum, first five wraps being careful not to allow kinking, then steel cable must be wound onto the drum under a load of a light load.
   WARNING – Only replace the wire rope with the identical replacement part recommended by the manufacturer. Contact service agent.

MAINTENANCE

1. Periodically check the tightness of mounting bolts and electrical connections.
   Remove all dirt or corrosion and always keep clean.

2. Do not attempt to disassemble the gearbox. Repairs should be done by the
   manufacturer or an authorized repair center.

3. The gearbox has been lubricated using a high-temperature lithium grease and is sealed at the factory. No internal lubrication or maintenance is required.

Classification of checks| Checking Item| Checking Method| Checking Reference
---|---|---|---
Daily| Periodical
One
month| Three
month| One
year
| | | | Wire Rope| Breaking of the base wire| Visual| Less than 10%
| | | | Decreasing of diameter| Visual| 7% of normal diameter max
| | | | Kink phenomena| Visual| free from kink be phenomena
| | | | Deforming or corrosion| Visual| To be not remarkable
| | | | Fastening condition of end| Visual| To be sufficient for
hanging up of the load
| | | | Condition of rope
winding-in| Visual| To be free from irregular
winding
| | | | Drum| Drum and flange| Visual| No deformation
| | | | Wear of drum| Visual| free from To be remarkable wearing
| | | | Switch| Wire| Visual| No damage
| | | | “IN” and “OUT”| Visual| No abnormality
| | | | Operation| Working direction| Visual| No abnormality in lifting
| | | | Abnormal sound| Hear out| No abnormal sound
| | | | Overload test| Working| Existence of abnormalities

TROUBLESHOOTING

When the winch fails to operate after several attempts, or if there is any fault while operating check the following:

or replace wiring
Damaged or stuck solenoid| Replace solenoid
Switch inoperative| Replace switch
Drop or lost wiring| Replace wiring and tighten wirings
Hoist won’t lift rated load| Considerable voltage drop exceeds by 10% of the rated voltage of 12V DC or 24V DC| Correct leads size
Replace the battery as bad condition
Clean and tighten the wirings
No brake| Damaged brake cam and disc| Replace brake cam and disc
Damaged gearbox| Replace gearbox
Drop snatch ring| Replace snatch ring
Oil leakage at the brake| Clean oil leakage
Damaged or inoperative spiral spring| Replace and position spiral spring
Brake distance is too long| Worn or damaged brake| Replace or adjust the brake
Oil leakage at the brake| Clean oil leakage
Damaged gear train| Hit by a certain exterior force| Replace the damaged components
Damaged gear train| Replace the damaged components
Overload operation| Replace a new hoist
Motor runs extremely hot| A long period of operation| Allow cooling
Damaged motor| Replace or repair motor
Damaged or inoperative brake| Replace or repair brake
Hoist vibrates badly, is noisy, or does not hold a
load| Damaged brake| Replace or repair brake
The mounting surface is not flat| Make sure the mounting surface is flat
The tie bar is bent| Replace tie bar

WINCH ASSEMBLY DRAWING

HOIST PARTS LIST

SPECIFICATION

24V: Input: 6.1kW / 8.2hp; Output: 3.1kW / 4.2hp
Gear reduction ratio| 370:1
Cable (Dia. x L)| 013/41″ x 91.8 ‘ (08.1 mm x 28m)
Drum size (Dia. x L)| 04.7 “x 5.1 ” (0120mm x 130mm)
Mounting bolt pattern| 6.75 “x 4.5 ” (171.4mm x 114.3 mm)
6.75 “x6.5 ” (171.4mm x 165.1mm)
Overall dimensions
(LxWxH)| 21.8″ x 8.4″ x 8.74″
553 mm x214mm x222mm

Pull, Speed, Amperes, Volts (First layer):

Line Pull and Rope Capacity Per Layer

Warranty Page

LIMITED LIFETIME WARRANTY WITH 3 YEARS ON ELECTRICAL
Winch Solutions Ltd are the sole distributors of WARRIOR WINCHES.

• Winch Solutions Ltd warrants to the original retail buyer for Domestic and Off-Road use only that any mechanical component of a genuine WARRIOR WINCH is free of mechanical defects for the lifetime of the winch.
• Winch Solutions Ltd warrants to the original retail buyer for Commercial & Industrial use only that any mechanical component of a genuine WARRIOR WINCH is free of mechanical defects for a period of 1 year.
• Winch Solutions Ltd warrants to the original retail buyer for Domestic, Off-Road, Commercial & Industrial use only that any mechanical component of a genuine WARRIOR HOIST is free of mechanical defects for a period of 1 year.

The warranty DOES NOT cover the cost of transportation/shipping charges to and from a place of work or residence, labor (Outside 1 Year), replacement, or installation of defective parts. If a product is deemed unusable and needs to be replaced we don’t offer a new for old policy and the item will be replaced with a similar specification & age to the one that was submitted for repair.

The electrical components (including the motor, contactor, and switches) will be free of defects in material and workmanship for a period of (3) three years (36 Months) from the original purchase provable date of purchase except on WARRIOR HOIST & AC WINCHES this will be 1 Year Only.

Any Product Winch Solutions Ltd determines to be defective will be repaired or replaced at Winch Solutions Ltd’s sole discretion without charge to the Buyer upon Buyer’s compliance with this procedure. The Seller or its Authorized Agent may make reasonable charges for parts and for labor for repairs not covered by this Lifetime Limited Warranty. The warranties set forth herein are exclusive and in lieu of all other warranties, whether oral, written, expressed, or implied.

Year ONE (1): Parts & Labour.
Years TWO & THREE (2-3): Parts only on electrical.
Limited Lifetime:
Year ONE (1): Parts & Labour.
Remaining Years: Parts only.

Other Warranty Exclusions are as follows

This warranty excludes:
– Cosmetic defects such as paint, decals, etc.,
– Worn parts including steel/synthetic ropes
– Any Accessory part including roller fairleads, hooks, mounting plates, transmitter, isolator switches
– Failures due to acts of God and other force majeure events beyond the manufacturer’s control
– Problems caused by parts that are not original WARRIOR parts
– Alteration or modification(s) made by any party other than the manufacturer.
– Any electrical cables & wireless remote systems outside of 30 days. (Excluding Lodar systems)
– General wear & tear of components
– Any third party equipment
– Batteries

To obtain service under this warranty, the Buyer shall mail, ship, or otherwise deliver to the address noted below, at the Buyers expense; (1) the Product, (2) a written description of the problem, (3) Buyers name, address, and contact number, (4) copy of the original purchase receipt.

This warranty does not apply to defects of the Product caused by; (1) normal wear and tear, (2) failure to comply with any installation or maintenance instructions provided by the Seller, including but not limited to subjecting the Product to loads in excess of the loads listed in any instructions, Owners Manual or as detailed upon the Sellers website, (3) commercial or industrial use, (4) alteration or modification by any parties other than the Seller, (5) misuse, abuse, neglect, accidents, Acts of God, terrorism or (6) other causes beyond the control of the Seller after delivery of the Product to the Sellers Authorized Agent.

Winch Solutions Ltd shall not be responsible or liable for any indirect or consequential damages. These consequential damages may include but are not limited to, lost profits or loss of use and downtime.

Winch Solutions Ltd reserves the right to change the product design without notice. Winch Solutions Ltd reserves the right to replace any part or whole unit with a newer design of the same function.

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