TE connectivity 207008-6 Circular Plastic Connectors Owner’s Manual

August 7, 2024
TE connectivity

TE connectivity 207008-6 Circular Plastic Connectors

Specifications:
TE Connectivity offers a wide range of accessories for Circular Plastic Connectors (CPC) Series 1-5. The accessories include cable clamps, flexible cable boots, dust caps, and more.

Product Usage Instructions

Cable Clamps:
TE’s cable clamps come in various shell sizes with specific dimensions and thread sizes. The material used is black thermoplastic heat-stabilized, fire- resistant, and self-extinguishing (UL 94V-0).

Standard Size:

  • Material: Black thermoplastic heat-stabilized, fire-resistant, self-extinguishing, UL 94V-0
  • Shell Size Dimensions Thread Size Part No.
  • 11 .825 [20.96] 1.250 [31.75] .329 [8.36] 5/8-24 UNEF-2B 1-206062-4

Industrial Accessories:
This section includes accessories for Circular Plastic Connectors in larger sizes with specific dimensions, thread sizes, and part numbers.

Large Size:

  • Shell Size Dimensions Thread Size Part No.
  • 11 .850 [21.59] 1.450 [36.83] .453 [11.51] 5/8-24 UNEF-2B 206358-5

Flexible Cable Boots and Internal Cable Grips:
This category includes cable boots and cable grips in different shell sizes and materials.

Type:

  • Shell Size Material Cable Range
  • 11 Black thermoplastic .150-.250 [3.81-6.35] Dia.

FAQ:

  • Q: Where can I find additional information and diagrams for the CPC accessories?
    A: Additional information and diagrams can be found in the CPC Catalog available on te.com.

  • Q: Are the cable clamps adjustable?
    A: Yes, the clamping areas are adjustable by inverting or changing clamping inserts.

Accessories come in all shapes and sizes, and it is important to have those additional components that ease installation, provide extra stability, and enable a cleaner connection for your designs. TE Connectivity (TE) offers a wide range of accessories for Circular Plastic Connectors (CPC) Series 1-5 such as cable clamps, flexible cable boots, dust caps, and more. Explore our CPC accessories below for the right accompaniment to your design. Additional information and diagrams can be found in the CPC Catalog available on te.com.

Note:
accessories are categorized by shell size: For example, size 23 cable clamps all fit the size requirements of size 23 connectors*

Cable Clamps

TE’s receptacles and plugs

Standard Size

Material
Black thermoplastic heat-stabilized, fire-resistant, self-extinguishing, UL 94V-0

Shell Size| Dimensions| Cable O.D.

(Max.)

| Thread Size| Part No.
---|---|---|---|---
A| B| Individually Packaged| Bulk Packaged*
11| .825 [20.96]| 1.250 [31.75]| .329 [8.36]| 5/8-24 UNEF-2B| 1-206062-4| 1-206062-7 (400)
13| .950 [24.13]| 1.400 [35.56]| .453 [11.51]| 3/4-20 UNEF-2B| 206966-7| 206966-9
(200)
17| 1.125 [28.58]| 1.400 [35.56]| .453 [11.51]| 15/16-20 UNEF-2B| 206070-8| 1-206070-0 (200)
23| 1.600 [40.64]| 1.555 [39.5]| .703 [17.86]| 1-3/8-18 UNEF-2B| 206138-8| 1-206138-0
(100)

  • Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered.
  • Packaging includes two screws: shell sizes 11-17, screw length .500 [12.7]; shell size 23, screw length .625 [15.88].

Notes:

  1. Clamping areas are adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts.
  2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, twoscrews, and the clamping inserts.
  3. Cable clamps can be threaded directly onto plugs receptacles, or back-shell extenders.
  4. Replacement screws are available in the following sizes: 3/8 in. [9.52] – 5019024-1, 1/2 in. [12.7] – 5019024-2, 5/8 in. [15.88] – 5019024-3, 1 in. [25.4] – 5019024-4, 3/4 in. [19.05] – 5019024-5.
  5. Cable clamp inserts are not sold separately.

Shell Size| Dimensions| Cable O.D.

(Max.)

| Thread Size| Part No.
---|---|---|---|---
A| B| Individually Packaged| Bulk Packaged*
11| .850 [21.59]| 1.450 [36.83]| .453 [11.51]| 5/8-24 UNEF-2B| 206358-5| 206358-6 (200)
13| 1.131 [28.73]| 1.655 [42.04]| .703 [17.86]| 3/4-20 UNEF-2B| 207008-5| 207008-6
(100)
17| 1.131 [28.73]| 1.655 [42.04]| .703 [17.86]| 15/16-20 UNEF-2B| 206322-9| 1-206322-0 (100)
23| 1.600 [40.64]| 1.655 [42.04]| 1.125 [28.58]| 1-3/8-18 UNEF-2B| 206512-5| 206512-6
(75)

  • Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered.
  • Packaging includes two screws: shell size 11, screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88].

Notes:

  1. Clamping areas are adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts.
  2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws, and the clamping inserts.
  3. Cable clamps can be threaded directly onto plugs receptacles, or back-shell extenders (page 40).
  4. Replacement screws are available in the following sizes: 3/8 in. [9.52] – 5019024-1, 1/2 in. [12.7] – 5019024-2, 5/8 in. [15.88] – 5019024-3, 1 in. [25.4] – 5019024-4, 3/4 in. [19.05] – 5019024-5.
  5. Cable clamp inserts are not sold separately.

Flexible Cable Boots and Internal Cable Grips

Type Shell Size Material Cable Range Part No.
Cable boot ****

11

| ****

Black thermoplastic

| ****

.150-.250 [3.81-6.35] Dia.

| 207489-1
Cable grip| 207490-1
Cable boot| ****


17

| ****


Black thermoplastic

|  | 207241-1
Cable grip| Dia. = .325 [8.26] for cable

range of .200-.250 [5.08-6.35]

| 207387-1
Cable grip| Dia. = .385 [9.78] for cable

range of .250-.350 [6.35-8.89]

| 207387-2

Flexible cable boots, with an internal grip installed, provide strain relief capabilities for jacketed cable in applications where aesthetic appearance is essential. They can be threaded onto plugs or receptacles.

Note: All part numbers are RoHS Compliant.

  • Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
  • Dimensions are shown for reference purposes only. Specifications are subject to change.

Keying Plugs

Keying plugs are used to provide keying capabilities for CPC series 1, 2, 3, and 4. Keying plugs are used in socket cavities of standard sex plugs and reverse sex receptacles, except when used with sealing caps. Seal protectors are recommended to aid contact insertion through the wire entry seal and are reusable.

TYPE MATERIAL COMPATIBLE WITH PART NO.
Series 1 and Series 4 keying plug Nylon, natural, UL94V-2 rated Types III+
contacts 200821-1
Series 2 keying plug Polyphenylene oxide, white, UL94V-1 rated Size 20 DM
and 20 DF contacts 206509-1
Series 3 and Series 4 keying plugs – socket Nylon, natural, UL94V-2 rated
Type XII contacts 206508-1
Series 3 and Series 4 keying plugs – pin Thermoplastic, black, UL94V-0 rated
Type XII contacts 207597-1
Series 1 sealed key plugs – sockets     208338-1
Series 1 sealed key plugs – pin     208337-1
Wire entry seal plug Polypropylene, Natural   796075-1

Panel Mount Flanges

A panel mount flange is used in applications that require the plug half of a connector to be panel-mounted

Material
Black thermoplastic

Shell Size Dimensions Part No.
A B C
11 .844 [21.44] 1.125 [28.58]
13 .969 [24.61] 1.280 [32.51]
17 1.125 [28.58] 1.435 [36.45]
23 1.438 [36.53] 1.750 [44.45]

One-Piece or Two-Piece Sealed CPC Sealing Accessories

Flange Seals

Material
Neoprene, black

Shell Size Part No.
11 81665-3
13 81665-4
17 81665-2
23 81665-5

Sealing Caps
Sealing caps are used to protect exposed contacts of unmated receptacles.

Material and Finish
Cap-Thermoplastic, heat stabilized, fire resistant, self-extinguishing, 94V-1 rated, black

Shell Size| Series| Plastic Strap Part No.| Metal Bead Chain Part No.
---|---|---|---
11| 1, 2| 206903-2| 208800-1
13| 1| 211870-2| 213485-1
17| 1, 2, 3| 207445-3| 208652-1
5, 6| 2423641-1| 2423641-2
23| 1, 3, 4| 207446-3| 208680-1
2| 207446-4| 208680-2

  • Sealing Gasket – Neoprene, black
  • Bead Chain – Steel, nickel plated
  • Bead Chain Coupling – Brass, plated nickel

Dust Caps

Shell Size Part Number
8 1604089-1
11 1604089-2

Heat shrink tubing seals

A jacketed cable seal kit provides an environmentally sealed connection for jacketed cable.

Sealing Range (Dia.) Kit Number
.300-.450 [7.62-11.43] 207052-1
.450-.600 [11.43-15.24] 207052-2
.600-.875 [15.24-22.22] 207052-3

Material

  • Peripheral Seal – Grey elastomer
  • Collar – Aluminum
  • Jacketed Cable Seal – Black Rubber
  • Back-Shell Extender – Black glass-filled thermoplastic
  • Special Clamp Saddle – Black thermoplastic

Rubber Boot
Rubber boots are used with jacketed cable to provide splashproof connections for Series 1 and Series 3 connectors. (Not for metal shell connectors.)

Material
Black neoprene

Shell Size Cable Dia. Sealing Range Part No.
11 .219-.438 [5.56-11.13] 206304-1

Notes:

  • Rubber boots are recommended for use with jacketed cable and can be used on plugs or receptacles, except Series 2 connectors.
  • For detailed performance data on rubber boots, refer to Product Specification No. 108-10024.

Heat Shrink Boots

Shell Size Part Number
8 1546997-1
11 1546921-1

Cable Entry Seals

Heat Shrinkable Sealing Boots
Cable entry seals are used with a jacketed cable to provide an environmentally sealed wire-to-connector system. They can be used with either plugs or receptacles.

Thick Wall Boots

Material

  • Internal Sleeve – Nylon
  • Outer Tubing – Polyolefin, black

Shell Size| Expanded Wall Thickness| Sealing Range (Dia.)| Max. Recovered Inside Diameter| Part No.
---|---|---|---|---
11| .050 [1.27] Ref.| .250-.600 [6.35-15.24]| .160 [4.06]| 54010-4
.050 [1.27] Ref.| .250-.600 [6.35-15.24]| .250 [6.35]| 54010-1
13| .060 [1.52] Ref.| .375-.725 [9.53-18.42]| .300 [7.62]| 54123-1
17| .060 [1.52] Ref.| .400-.875 [10.16-22.22]| .375 [9.52]| 54011-1
.060 [1.52] Ref.| .400-.875 [10.16-22.22]| .375 [9.52]| 54011-3
23| .070 [1.78] Ref.| .550-1.250 [13.97-31.75]| .500 [12.70]| 54012-1

Thin Wall Boot

Material

  • Inter Sleeve – Nylon
  • Outer Tubing – Polyolefin
  • Expanded Wall Thickness – .020 [0.51]
  • Max. Recovered Wall Thickness – .040 [10.16]
  • Sealing Range – .250 [6.35]-.500 [12.70] Dia.

Note: All part numbers are RoHS Compliant.

  • Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
  • Dimensions are shown for reference purposes only. Specifications are subject to change.

te.com.

© 2020 TE Connectivity Ltd. family of companies All Rights Reserved. TE Connectivity, TE Connectivity (logo), and Every Connection Counts are trademarks. All other logos, products, and/or company names referred to herein might be trademarks of their respective owners.

While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty, or guarantee that the information is accurate, correct, reliable, or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.

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