TigerStop Standard Interconnect Kit Installation Guide

: July 31, 2024
: TigerStop

Table of Contents

TigerStop Standard Interconnect Kit
Product Information
SAFETY FIRST!
GENERAL WARNINGS
INSTALLATION WARNINGS
IMPORTANT CAUTION:
Parts Inventory
Installation
Air Solenoid Installation
Final Connections
Setup
Read User Manual Online (PDF format)
Download This Manual (PDF format)

TigerStop Standard Interconnect Kit

Product Information

Specifications

Product Name: Standard Interconnect Kit (SIK)
Manufacturer: TigerStop
Parts Included: Limit Switch, Air Solenoid, M5 Exhaust Muffler, M5-4mm & M5-6mm Air Fittings

Setup

Set Interconnect Type:
Refer to the user manual for instructions on setting the appropriate interconnect type for your specific setup.

Safety Instructions

Always read and follow all safety warnings provided in the manual before operating the product.
Avoid operating the machine under the influence of drugs or alcohol.
Ensure operators wear necessary safety gear, including eye and ear protection.
Keep hands and loose clothing clear of moving parts during operation to prevent injury.

FAQ
Q: What should I do if the Limit Switch does not function correctly after installation?
A: Check the wiring connections and ensure the switch is mounted correctly as per the instructions. Contact customer service for further assistance if needed.

Standard Interconnect Kit
Installation Manual

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SAFETY FIRST!

IMPORTANT SAFETY INFORMATION. READ ALL WARNINGS BEFORE OPERATING THIS PRODUCT.

GENERAL WARNINGS

WARNING: Installation of your TigerStop® Product must be done by a person trained in the safe design and installation of automation products, and in the safe operation of power equipment. Ensure that such installation meets all legally required safety requirements and guidelines and that proper guarding and safety devices are provided on all sides of the equipment to preclude unintended access during operation. Consult with and follow the recommendations of a qualified safety engineer.
WARNING: TigerStop® Products are components intended for use in conjunction with potentially dangerous machinery. The use of TigerStop® Products does not make other machinery safe. TigerStop® Products are not intended to substitute, in any manner, for safe operating practices in general, or for safety features present in other machines designed to make those machines as safe as possible.

TIGERSTOP® PRODUCTS, IF USED OR INSTALLED IMPROPERLY, MAY CAUSE PERSONAL INJURY OR DEATH AND SHOULD ONLY BE OPERATED BY PERSONS TRAINED IN THEIR SAFE OPERATING PROCEDURES. Illustrations of TigerStop® Products in use do not show, and are not intended to show, all safety features and practices necessary for their safe operation.

INSTALLATION WARNINGS

WARNING: TigerStop® Products must be installed in accordance with all local, state, and federal regulations. Only personnel properly trained in the safe design and installation of automation machinery and related power equipment should install TigerStop® Products onto other equipment, to ensure a safe and proper workstation. TigerStop® Products should not be operated without proper training, both in the operation of TigerStop® Products and in the operation of related equipment.

IMPORTANT CAUTION:

The motor box (compartment) contains DC voltage with potentially FATAL amperage.
NEVER attempt any unauthorized actions inside the motor box.

INTERCONNECTS

WARNING
Using a TigerStop® interconnect does not relieve you of the responsibility for making sure that your saw or other tool has all the necessary safety equipment in place. All installations must meet all legally required safety requirements and guidelines. Installation and training should be done following the recommendations of a qualified safety engineer.

OPERATION

DANGER
This machine can start, move and stop automatically. Keep hands and loose clothing clear of moving parts while operating. Moving parts can crush and cut. When used with a saw or other cutting equipment, bodily injury and death may result if operated without safety guards on all machines. Do not operate with guards removed. Operators must wear adequate eye and ear protection.

IMPORTANT SAFETY INFORMATION. READ ALL WARNINGS BEFORE OPERATING THIS PRODUCT.

DANGER! Don’t get pinched by the push feeder. Keep your hands away when in motion!
Keep the work area clean and well lighted to avoid accidental injury.
Do not use TigerStop® machines in a dangerous environment. Using power tools in damp or wet locations or in rain can cause shock or electrocution.
Do not operate near flammable liquids or in gaseous or explosive atmospheres!
Wear proper apparel, no loose clothes, long hair or jewelry that could get pulled into moving machinery or materials. Wear nonslip footwear, safety glasses, ear protection and a dust mask.
Use only 3-wire extension cords that have 3-prong grounding type plugs and 3-pole receptacles that accept the tools plug for 120VAC. Use only 5-wire cords and plugs when using 3 phase.
Do not open motor compartment or controller keypad. DC Voltage with potentially FATAL amperage! Disconnect power before servicing. No user-serviceable parts inside.
DO NOT operate this or any machine under the influence of drugs or alcohol!
No one should operate this machine except for fully qualified personnel.
READ THE MANUAL!

Parts Inventory

Installation

Standard Interconnect Kit (SIK) Overview

Integrate the tool and TigerStop® positioner with the Limit Switch and Air Solenoid to enable safer semi-automatic operation when running Part Lists.

Limit Switch Function

The limit switch tells the TigerStop® positioner the tool’s current status.
Tool Cycling: Opens the Limit Switch and the positioner cannot move.
Tool at Rest: Closes the Limit Switch and the positioner is free to move.

Air Solenoid Function

The air solenoid cuts the tool’s air supply when the TigerStop® positioner is in motion.
For non-pneumatic tools, the 24V of the Air Solenoid are capable of driving an electronic relay to the same effect. Some wiring required.
Positioner in Motion: Closes the Air Solenoid and the tool cannot move.
Positioner at Rest: Opens the Air Solenoid and the tool is free to move.

Limit Switch Installation

Lockout/Tagout the tool and positioner before installation.

Mount the Limit Switch to the tool.
- A suitable mounting location causes the Limit Switch to close when the tool is at rest and to open when the tool is cycling.
- Make sure the SIK cable can reach the Amplifier.
- Drill and tap, as required.

Air Solenoid Installation

Lockout/Tagout the tool, positioner, and air supply before installation.

Determine which of the tool’s air lines is the “IN” line.
Disconnect the “IN” line, and measure it’s outside diameter. If the diameter is neither 6mm nor 4mm, supply the appropriate sized M5 fittings for the airline.
Attach the appropriate M5 fittings and Exhaust Muffler to the Air Solenoid.
Before proceeding to the next step, ensure the SIK cable can reach the Amplifier and the Red & Black wires’ plug can reach the desired Air Solenoid location.
Cut the tool’s “IN” air line and attach the supply side to the Air Solenoid’s intake, next to the Exhaust Muffler. Attach the tool side to the outflow on the opposite side of the Air Solenoid.

Final Connections

Connect the Red & Black wires’ plug on the SIK cable to the Air Solenoid.
Connect the SIK cable’s 6-pin connector to the Amplifier.

Setup

Set Interconnect Type

From the TigerStop® Standard Controller Ready Screen, press the [Show] soft key.
Press the [Menu] soft key.
TigerStop® Standard Controller requires a password to access all menu options. Enter the password and press
At the Menu Select screen, press
Press the [SysInfo] soft key.
Press until reaching the Set TIK screen.
- Set TIK has four settings:
- None – No interconnect is installed.
- Standard – The standard interconnect kit is installed.
- Advanced – The advanced interconnect kit is installed but working in semi-automatic mode.
- Full Auto – The advanced interconnect kit is installed and working in full automatic mode.
Press
Enter the password and press
Press to toggle the setting. Stop on Standard.
Press the [Done] soft key.

TigerStop Product

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ProductTigerStop USA12909 NE 95th StreetVancouver, WA 98682 P: 360.254.0661 • F: 360.260.0755TigerStop EuropeBedrijvenstraat 17 NL-7641 AM WierdenNederlandP: +31.546.57.51.712

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