TigerStop Mk1 ACDelco Fuel Pump Module Installation Guide

TigerStop Mk1 ACDelco Fuel Pump Module

Specifications

• Product Name: TigerMeasure
• Model: Mk1
• Release Date: February 2017
• Components:
  • TigerMeasure Sensor with bracket, hardware, and cable
  • I/O Panel
  • Interconnect Cable
  • Controller Cable

Product Usage Instructions
Safety Instructions
Ensure to read and follow all safety warnings provided in the manual before operating the product. Some general safety precautions include:

• Installation should be done by trained personnel following safety guidelines.
• Avoid unauthorized access to motor compartments.
• Keep hands and clothing away from moving parts.
• Ensure proper safety equipment is worn during operation.
• Avoid operating in dangerous environments.

Installation
Installation of the TigerMeasure system should be done carefully and in accordance with all safety regulations. Ensure that the system is securely mounted and all cables are properly connected.

Operation
When operating the TigerMeasure system

• Avoid contact with moving parts to prevent injuries.
• Do not operate without safety guards in place.
• Wear appropriate protective gear such as eye protection and ear protection.

FAQ
Q: Can I install the TigerMeasure system myself?
A: Installation should be done by trained personnel to ensure proper setup and adherence to safety guidelines.

TigerMeasure

Safety Instruction

Safety First!

IMPORTANT SAFETY INFORMATION. READ ALL WARNINGS BEFORE OPERATING THIS PRODUCT.

• WARNING: Installation of your TigerStop Product must be done by a person trained in the safe design and installation of automation products, and in the safe operation of power equipment. Ensure that such installation meets all legally required safety requirements and guidelines, and that proper guarding and safety devices are provided on all sides of the equipment to preclude unintended access during operation. Consult with and follow the recommendations of a qualifi ed safety engineer.

• WARNING: TigerStop Products are components intended for use in conjunction with potentially dangerous machinery. The use of TigerStop Products does not make other machinery safe. TigerStop Products are not intended to substitute, in any manner, for safe operating practices in general, or for safety features present in other machines designed to make those machines as safe as possible. TIGERSTOP PRODUCTS, IF USED OR INSTALLED IMPROPERLY, MAY CAUSE PERSONAL INJURY OR DEATH AND SHOULD ONLY BE OPERATED BY PERSONS TRAINED IN THEIR

• SAFE OPERATING PROCEDURES. Illustrations of TigerStop Products in use do not show, and are not intended to show, all safety features and practices necessary for their safe operation.

• WARNING: TigerStop Products must be installed in accordance with all local, state, and federal regulations. Only personnel properly trained in the safe design and installation of automation machinery and related power equipment should install TigerStop Products onto other equipment, to ensure a safe and proper work station. TigerStop Products should not be operated without proper training, both in the operation of TigerStop Products, and in the operation of related equipment.

• IMPORTANT CAUTION:
  The motor box (compartment) contains DC voltage with potentially FATAL amperage. NEVER attempt any unauthorized actions inside the motor box.

• WARNING: Using a TigerStop interconnect does not relieve you of the responsibility for making sure that your saw or other tool has all the necessary safety equipment in place. All installations must meet all legally required safety requirements and guidelines. Installation and training should be done following the recommendations of a qualifi ed safety engineer.

• DANGER: This machine can start, move and stop automatically. Keep hands and loose clothing clear of moving parts while operating. Moving parts can crush and cut. When used with a saw or other cutting equipment, bodily injury and death may result if operated without safety guards on
  all machines. Do not operate with guards removed. Operators must wear adequate eye and ear protection.

• DANGER! Don’t get pinched by the push feeder. Keep your hands away when in motion!

• Keep the work area clean and well lighted to avoid accidental injury.
  Do not use TigerStop machines in a dangerous environment. Using power tools in damp or wet locations or in rain can cause shock or electrocution.

• Do not operate near fl ammable liquids or in gaseous or explosive atmospheres!
  Wear proper apparel, no loose clothes, long hair or jewelry which could get pulled into moving machinery or materials.

• Wear non slip footwear, safety glasses, ear protection and a dust mask.
  Use only 3- wire extension cords that have 3-prong grounding type plugs and 3-pole receptacles that accept the tools plug for 120VAC. Use only 5-wire cords and plugs when using 3 phase.

• Do not open motor compartment or controller keypad. DC Voltage with potentially FATAL amperage! Disconnect power before servicing. No user-serviceable parts inside.
  DO NOT operate this or any machine under the infl uence of drugs or alcohol!

• No one should operate this machine except for fully qualifi ed personnel.

• Read the manual!

Installation

Assemble and Mount the TigerMeasure Sensor

Attach the TigerMeasure sensor to the sensor bracket, as shown.

Mounting
The TigerMeasure sensor will mount to the table that Ti-gerStop is mounted to, anywhere between the TigerStop and your tools zero point.

The TigerMeasure sensor emits infrared light and then detects the light reflected from your material. Mount the sensor so that it detects a reflection when your material is in front of it, but not when it is taken away.
Note: Try to mount the sensor as far from the tools zero point as possible for best results.

Install I/O Panel

Note: The I/O Panel uses the 6-pin I/O port on the TigerStop motor box. If you have an Advanced Interconnect Kit or a Standard Interconnect Kit connected there, it will need to be rewired the M12 connectors on the I/O Panel. See page 10 for details.

Connect TigerMeasure to I/O Panel

Enable  Codeode

If you are adding TigerMeasure to a TigerStop product, you will need to update the Enable Code. The Enable Code unlocks TigerStop functionality so you can upgrade in the field. You will receive this code from TigerStop Customer Service.
If you purchased TigerMeasure as part of a new TigerStop system, Skip this step.

1. From the Ready Screen, press the [Show] soft key to show the menu options.

2. Press the [Menu] soft key to display the Menu Select screen.

3. TigerStop requires a password to access all menu options. Enter your TigerStop password and press .
   Note: By default, the TigerStop password is set to the serial number.

4. At the Menu Select screen, press .

5. Press the [SysInfo] soft key to access the System Information menu.

6. Press to view your serial number and enable code.

7. Press [A], [B], [C] and [D] one after the other.

8. Press to erase the enable code when prompted.

9. Press STOP to return to the Ready Screen.

10. Power down TigerStop for 20 seconds.

11. Power up.

12. TigerStop will now ask you to enter your enable code. Enter the code supplied and press .
    TigerStop is now upgraded for TigerMeasure.

Set Up

Adjust TigerMeasure Sensor Sensitivity

The TigerMeasure sensor sends out infrared light and then sees the light reflected from your material. You want to adjust the sensor so that it senses a reflection when your material is in front of it, but not when its taken away.
The TigerMeasure sensor has two indicator lights on its top side. When the sensor is receiving a strong reflection, the green light will shine.

1. Place your material against the back fence, in front of the TigerMeasure sensor. Adjust the dial until the green light appears.
   Note: if the green light never appears, move the sensor forward.

2. Once the green light appears, remove the material. The green light should turn off.
   Note: If the light does not turn off, the infrared light is being reflected by something else. Re-mount the sensor or remove the reflecting object.

Set TigerMeasure Setting

1. From the Ready Screen, press the [Show] soft key to show the menu options.

2. Press the [Menu] soft key to display the Menu Select screen.

3. TigerStop requires a password to access all menu options. Enter your TigerStop password and press .
   Note: By default, the TigerStop password is set to the serial number.

4. Press the [PartList] soft key to access the Part List menu.

5. Press .

6. Press to scroll through the menu options. Stop when you get to the TigerMeasure setting.

To change TigerMeasure…

1. Press [B] or [C] to toggle the TigerMeasure setting.
2. Press to save the parameter.

Set TigerMeasure Offset Setting

1. Press to scroll through the menu options. Stop when you get to the TigerMeasure Offset setting.

To change TigerMeasure Offset…

1. Measure from the TigerMeasure sensor to the zero point of your tool.
2. Enter this measurement as the new value.
3. Press the [Done] soft key to save the parameter.

Using TigerMeasuree

The TigerMeasure feature activates when you are running a pusher or pattern style list. Instead of manually entering your stock length, TigerMeasure will automatically find the stock length at the beginning of the list.

Programming a Pusher List

1. From the Ready Screen, press the [Show] soft key to show the menu options

2. .A new set of soft key options have appeared. Press the [List] soft key to access the List interface.

3. At the List interface, enter the list number you wish to program and press the [Edit] soft key.
   Note: The list number is a memory slot that houses the list. You can choose numbers 1 – 100.

4. Select the Pusher list type.

5. TigerStop will ask you if you want to optimize the list for material yield. If you choose no, TigerStop will process the list exactly as entered and will NOT optimize for material yield.

6. Select if you want to use a global or a local head and tail cut.
   Note: Head and tail cuts are trim cuts at the ends of your material.
   Global – Uses the head and tail cut setting from the Part List menu
   Local – Allows you to set a head and tail cut that is used for this list only.

7. You will now be taken to the programming screen for line 1. Enter the length of the part you wish to process and press .
   In this example, I will tell TigerStop I want to cut a 24 inch part.

8. The cursor will now drop to the quantity. Enter how many parts you want, followed by .
   In this example, I will tell TigerStop that I want 5 parts.

9. You will now be taken to line 2. Repeat steps 7 and 8 until you have entered all the parts you want to process.
   Note: You can also download all the parts straight from your design file. Downloading is a faster way of importing parts for use with the TigerStop Optimizer.

10. Press the [Done] soft key when all parts are entered.

11. The list has now been saved.

12. Press START to run the list.

13. TigerStop will now move out to its farthest position to allow you to load material.

14. Load your material.

15. Press START to start the processing the list.

Warning! TigerStop will move!

Interconnect Kit Rewiring

Some older Advanced Interconnect Kits and all Standard Interconnect Kits are connected to the round 6 pin I/O port (IOC6) on the TigerStop motor box. When using TigerMeasure, the TigerStop I/O Panel will occupy the IOC6 port on the motor box. You will need to rewire the Advanced or Standard Interconnect Kit sensors to the I/O Panel.

WARNING!
Read all instructions before performing any installation! NEVER power up system while motor box is open! ALWAYS lock out/tag out TigerStop machinery before installing!

Standard Interconnect Kit
The Standard Interconnect Kit includes one micro switch and one air solenoid valve. Each of these two devices will need to be rewired to the input of an M12 connector and then connected to seperate plugs on the I/O panel.

Standard Interconnect Kit

Advanced Interconnect Kit
The Advanced Interconnect Kit has two magnetic proximity sensors (DM and TA), a foot switch and a solenoid valve. Each will need to be rewired to the input pin of an M12 connector and then connected to seperate plugs on the I/O panel.

Advanced Interconnect Kit

FIND US ONLINE AT www.tigerstop.com TigerStop® fast and accurate…every time 12909 NE 95th Stree Vancouver, WA 98682-2426 1.360.254.0661 sales@tigerstop.com Tiger Stop B.V. Holland 31 546 575 171 info@tigerstop.nl

References

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