MASTERCRAFT 410-SSDAF Vacuum Cleaner Instruction Manual

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MASTERCRAFT 410-SSDAF
Owner’s Manual
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410-SSDAF Vacuum Cleaner

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READ & FOLLOW ALL NSTRUCTIONS, WARNINGS & CAUTIONS BEFORE USING THIS VACUUM.SAFETY, OPERATION & MAINTENANCE MANUAL W/PARTS LIST ELECTRIC & AIR- OPERATED HAZARDOUS WASTE BACKPACK VACUUM
This unit is intended for commercial use.
This vacuum will afford you many years of trouble-free operating satisfaction, provided it is given proper care. All parts have passed rigid quality control standards prior to their being assembled to produce the finished product. Prior to packaging, your vacuum was again inspected for assurance of flawless assembly.
This vacuum is protectively packed to pre- vent damage in shipment. We recommend that upon delivery, unpack the unit and inspect it for any possible damage.
Only a visual examination will reveal damage that may have occurred.
If damage is discovered, immediately notify the transportation company that delivered your vacuum. As a shipper, we are unable to report any claim for damage. You must originate any claim within 5 days of delivery.
This manual is for you protection and information. PLEASE READ CAREFULLY since failure to follow precautions could result in discomfort or injury. Remove the vacuum and its attachment from the carton.
Read this manual completely before operating this vacuum. It is important to follow instructions in this manual to prevent the possibility of injury or damage to the user and/or vacuum and special filters employed.
PLEASE READ CAREFULLY BEFORE OPERATING

410SSDAF IMPORTANT SAFETY INSTRUCTIONS

To Reduce the Risk of Fire, Electric Shock or Injury: Electric shock could occur if used on wet surfaces.
WARNING:
DO NOT expose to rain. Store indoors. When using this vacuum basic precautions should always be followed, including the following:

1. DO NOT leave the vacuum when plugged in. Unplug from the outlet when not in use and before servicing.
2. To avoid electric shock, DO NOT expose to rain. Store indoors. DO NOT use on wet surfaces.
3. This is NOT a toy. Close attention is necessary when used around or near children.
4. Use only as described in this safety manual. Use only manufacturer’s rec- ommended attachments and accessories.
5.  DO NOT use this vacuum with damaged cord or plug. If the vacuum is not working as it should, because it has been  dropped, damaged, left outdoors or dropped into water, contact an authorized service center or factory.
6. DO NOT pull or carry by the cord, use cord as a handle, close a door on cord or pull cord around sharp edges  and corners. Keep cord away from heated surfaces.
7. DO NOT unplug the vacuum by pulling on the cord. To unplug, grasp the plug, not the cord.
8. DO NOT handle the plug of the vacuum with wet hands.
9.  DO NOT put any objects into openings. DO NOT use with any opening blocked; keep free of dust, lint, hair and anything that may reduce air flow.
10. Keep hair, loose clothing, fingers, and all parts of body away from open- ings and moving parts.
11. DO NOT pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
12. DO NOT use without 2-ply disposable paper filter bag, 2-ply intermediate filter and HEPA filter in place.
13. DO NOT use the vacuum to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
14. Use extra care when cleaning on stairs.
15.  DO NOT use where anesthetics or oxygen are used.
16. Turn off all controls before unplugging
17. DO NOT use an extension cord unless absolutely necessary. If an extension cord is used, then wire size must be #14 or larger and should not exceed 50 feet in length. The extension cord must be a three-wire type to insure grounding protection.
18. Replace damaged or worn parts immediately with genuine original equipment parts to maintain safety and to protect your limited warranty.
    This vacuum must be connected to a properly grounded outlet only. (See grounded instructions)

MAV410SSDAF IMPORTANT SAFETY INSTRUCTIONS

1. Air supply should not exceed 150 psi.
2. Use compressed air line rated for 200 psi or better.
3. Water separator must be used on compressed air line.
4. When the air vacuum is used to pickup flammable and/or combustible material or dust, the tank, air line and vacuum hose must be grounded to prevent static sparks.
5. When the unit is ON, never allow fingers, hair or loose clothing to come near intake, suction ports or nozzle.
6. Air control valve must be OFF before connecting to compressed air line, than open valve slowly making sure not exceed the 150 psi rated pressure.
7. DO NOT use without paper filter bag, intermediate filter and HEPA filter in place.

GROUNDING INSTRUCTIONS

DANGER: Improper use of the grounding plug can result in a risk of electric shock.
Electrical equipment must be grounded. If it should mal-function or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. The vacuum is equipped with a cord having an equipment-grounding conductor and grounding plug.
The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, DO NOT connect the grounded wire to either flat blade terminal.
The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
GROUNDING METHODS
This electric equipment is for use on a nominal 120 volt circuit, and has a grounded plug that looks like the plug illustrated in (Fig A). A temporary adaptor that looks like the adaptor illustrated in (Fig B & C) may be used to connect this plug to a 2-pole receptacle as shown in (Fig B) if a properly grounded outlet is not available.
WARNING:
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded.
DO NOT modify the plug provided with the equipment. If it will not fit the outlet,have a proper outlet installed by a qualified electrician.
Note: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code.
Treat this vacuum as you would any other high grade precision made product. Dropping, unreasonable bumping across thresholds and other misuses may result in a damaged unit which will not be covered by the warranty
INTENDED USE OF THIS VACUUM
WARNING:
Electric shock could occur if used on wet surfaces DO NOT expose to rain – Store Indoors.
This vacuum has been specifically designed to clean up hazardous dust.
Special filters reduce the incidence of airborne dust that would be created by other methods of cleaning.
During removal of hazardous dust, DO NOT sweep, scoop, shovel or in any manner handle other than by vacuuming.
DO NOT at any time attempt to remove, substitute, bypass or by any other means change the filters in the vacuum.
Use only manufacturer’s approved vacuum filters and filters bags Before attempting to use or cleaning, be sure that you fully understand the instructions for setting up or cleaning/changing of filters in this vacuum.
Any health hazards associated with use of  this vacuum in conjunction with the pickup of hazardous material has not been investigated by Underwriters Laboratories, Inc.
HARNESS STRAP ADJUSTMENTS This vacuum is shipped with the frame  attached to the tank. the straps must be adjusted to fit the operator as shown.

1. Set vacuum on a table with frame to the table edge.
2. Loosen all straps, top to bottom.
3. Slip arms and shoulder through the shoulder and chest straps
4. Close waist straps and tighten.
5. Tighten the upper and loser adjustments of the shoulder and chest straps so that shoulder pads come over the shoulders but remain above the armpit.
6. Equalize the tension on each strap so the frame is held level.

FILTER INSTALLATION

This hazardous use vacuum has special filters installed. The 2-ply disposable paper bag filter contains the bulk of all debris and protects the remaining filters from excess dirt. The 2-ply intermediate filter is a very fine non- woven filter that extends the life of the expensive HighEfficiency Particulate Air (HEPA) filter.

1. Remove unit from carton. Disengage clamps that hold the motor head to tank. Carefully set aside.
2. Remove HEPA filter and intermediate filter. Set aside.
3. Install a disposable 2-ply paper filter bag by taking hold of the free ends of the cardboard attached to the paper bag. Pull cardboard forward over the inlet fitting so that the cardboard is as close to the wall of the tank as possible.
4. Place the 2-ply intermediate filter in position on top of the tank. Fold the edge over the outside of the tank overlapping approximately one inch.
5. Insert the HEPA filter, being careful not to move the 2-ply intermediate filter. The filter’s sealing gasket must sit evenly on the tank rim so an air tight seal will be obtained.
6. Replace the motor head on top of the HEPA filter seated in the top of the tank.

CAUTION:

To insure a snug fit the area around the lid and top edge of the vinyl sealing gasket is free of dirt and other foreign matter.NEVER operate the vacuum cleaner without a primary HEPA filter and 2-ply disposable paper bag in place and NEVER, NEVER without the intermediate filter in position. Motor damage, lose of operating efficiency and re-circulation of hazardous material into the work area will take place.
WHEN TO CHANGE FILTERS
2-Ply Disposable Paper Filter Bags When the 2-ply disposable paper filter bag is full, it MUST be replaced. Excessive over filling of this bag makes it difficult to remove from the vacuum tank and can result in breakage and spills.
CAUTION: Always unplug vacuum from the power source before changing filters.
2-Ply Intermediate
Filter
The 2-ply intermediate filter should be replaced with every fifth change of paper bag and whenever there is damage or a visible collection of debris on the outside of the filter.
HEPA Filter
Replace the HEPA filter when loss of vacuum continues to occur after you have checked for an obstructions in the hose or wand. Also, install a new 2-ply disposable paper filter bag and 2-ply intermediate filter.
CAUTION:
Hazardous materials must be disposed of properly NEVER throw contaminated debris in your usual trash receptacle. Place debris in a OSHA approved poly bag or container marked with HAZARDOUS MATERIAL warning and dispose in accordance with your local Hazardous Waste Regulations.
REMOVING CONTAMINATED FILTERS
**CAUTION:
For the benefit of your health, always wear gloves and an OSHA approved face mask for use with asbestos any time you are operating or cleaning  this vacuum cleaner.
2-Ply Disposable Paper Filter Bag:**

1. Carefully and slowly remove the motor head, HEPA filter and 2-ply intermediate filter. Set aside.
2. Using a damp cloth, wipe down all exposed surfaces inside of tank and set cloth down. DO NOT discard the cloth.
3. Lay vacuum tank on its side with inlet on top, carefully and slowly push cardboard off air inlet tube.
4. Remove paper backing from sealing flap located over cardboard collar. Press sealing flap firmly over the open- ing to prevent spill back of recovered materials.
5. Slowly and very carefully lift the 2-ply  disposable paper filter bag out of tank, using care not to puncture the bag with inlet.
6. Wipe off any surface that have not been previously wiped with the damp cloth including the entire inside of tank.
7. Place the 2-ply disposable paper filter bag and damp cloth in a OSHA approvedpoly bag, dispose of it in accordance with the local Hazardous Waste Regulations.

2-Ply Intermediate
Filter:

1. Remove motor head. Using a damp cloth wipe down all exposed surfaces on  underside and carefully set aside. Put wiping cloth down, DO NOT discard.
2. Remove HEPA filter cautiously as not to damage or puncture paper media used in the filter. Set aside.
3. Remove 2-ply intermediate filter and dispose of it along with the wiping cloth in a OSHA approved poly bag.
4. Install a new 2-ply intermediate filter, insert HEPA filter, replace motor head and engage clamps.

Primary HEPA Filter

1. Remove motor head. Using a damp cloth wipe down all exposed surfaces on the underside and carefully set aside. Put wiping cloth down, DO NOT discard.
2. Remove HEPA filter cautiously and dispose of it along with the 2-ply intermediate filter, 2-ply disposable filter bag and wiping cloth in a OSHA approved poly bag.
3. Install a new 2-ply disposable filter bag, 2-ply intermediate filter and, insert a new HEPA filter, replace motor head and engage holddown clamps.

The hose and swivel connector are preassembled at the factory.
To attach the swivel connector to intake fitting on vacuum tank:

1. Line up the slots in the swivel c o n nector with retaining rivets on the intake.
2. Insert swivel connector and twist clockwise until the rivets reset against slot end

One or two piece wands are shipped with tool kits. The two piece wand requires assembly.

1. Align the button lock of the upper wand section with the opening for button lock in the lower wand.

2. Turn the wand nut counterclock-wise approximately four (4) complete turns.

3. Insert tool into wand and coupling.

4. While holding the tool in place, turn nut clockwise until wand nut is fully locked.

AIR-VACUUM VALVE ASSEMBLY REPLACEMENT PARTS LIST

OPTIONAL 1/2″ TOOL KIT

410 TANK PARTS DRAWING & REPLACEMENT PARTS LIST

410SSDAF 1.3 HP MOTOR HEAD REPLACEMENT PARTS LIST

TROUBLE SHOOTING0 GUIDE

PROBLEM: Loss of Vacuum

paper filter bag.
2. Dry filter assembly clogged.| 2. Clean cloth filter.
3. Clogged hose or wand.| 3. Remove obstruction.
4. Tank rim dented.| 4. Replace tank.
5. Loose or broken fan (electric unit).| 5. Contact manufacturer or service center.
6. Motor not working.(electric unit)| 6. Contact manufacturer or service center.
7. Gasket worn.| 7. Replace gasket.

PROBLEM: Motor is not running

center.
4. Blown fuse or tripped circuit breaker at power source (electric unit).| 4. Replace fuse or reset circuit breaker.

PROBLEM: Dust blowing from vacuum.

filter bag.
2. Paper filter bag not installed properly or off inlet tube.| 2. Reinstall or replace 2-ply disposable paper filter bag properly.
4. 2-Ply disposable paper filter bag is torn.| 4. Replace 2-ply disposable filter bag.

Address:
777 South Street
P.O. Box 2310
Newburgh, NY 12550 – 0606
TEL: 800-835-7812
845-565-8850
FAX: 800-752-6883
845-565-9392
URL: www.mastercraftusa.com
E-mail:
sales@mastercraftusa.com
410 BackPack Manual – PN 311766 Rev C –
Printed in USA 04/19/05

References

• Home-breaker.at-Unsere Partner
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• Mastercraft Vacuum Cleaner Parts - Select From 99 Models

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