VOLVO XC90 Hitch Cargo Box User Guide

ACCESSORIES USER GUIDE
HITCH CARGO BOX

The specifications, constructional data and illustrations contained in this publication are not binding.
We reserve us the right to make alterations without prior notification.

Introduction

Follow the instructions carefully when installing the cargo box.

Key number

Please note down the number of your key in the box above. If you lose the key, it can be reordered.

Kit contents

Precautions

Never exceed the maximum speed limit when the cargo box is installed. The maximum speed limit is 80 mph (130 km/h).

Never exceed the maximum load capacity of the cargo box. Always distribute the load as shown in the image above.

IMPORTANT
Be aware of the exhaust gas as it can damage the cargo box.

WARNING
Never position yourself under the cargo box as it may cause injury.

Never store any of the following in the cargo box:

• Pets
• Sharp objects
• Construction materials
• Powdery substances
• Corrosive materials
• Flammable liquids
• Explosive materials

Check the receiver dimension before installing the cargo box.
NOTE
Check the specifications of the towbar before installing the cargo box. The required towbar specifications are shown above.

IMPORTANT

• Never sit on the cargo box as sitting on it may damage it.
• Never use an automatic car was when the cargo box is attached.

IMPORTANT
Be aware of the increased length of the car when parking. 

IMPORTANT
The width of the cargo box must not exceed the maximum width of the vehicle.
WARNING
The increased length can significantly change the car’s behaviour. Always choose a driving speed appropriate for the actual driving conditions.

Dimensions, weights

Installation

Locate the cargo box attaching bracket.
When using 1.25” (3.2 cm) receiver:

1. Loosen the 2 bolts on top of the adapter.
2. Remove the adapter from the hitch mount.

Install the lock cylinder:

1. Position the lock cylinder as shown. Push the lock cylinder into the cylinder hole
2. Turn the key 45° counter-clockwise.
3. Remove the key.

Install the hitch mount in the receiver.

1. Secure the hitch pin.

2. Unlock the tightening knob.

3. Tighten the knob.

4. Lock the tightening knob and remove the key.

5. Install the cargo box attaching bracket.

6. Install the front horizontal bolt as shown in the image above.

7. Install and tighten the top bolt.

8. Install the rear horizontal bolt. Tighten the horizontal bolts.
   The tightening torque for all three bolts is 10 Nm.

Install the cargo box:

1. Lower the cargo box on the attaching bracket. Take care to position the attaching studs in the holes.
2. Slide the cargo box forward to secure the cargo box.

Open the cargo box lid:

1. Unlock the lock.
2. Push the button to the right.
3. Open the lid.

With the help of the attached Allen key install and tighten the two bolts with the washers as shown.
The tightening torque is 10 Nm.

Close the cargo box lid:

• Three distinct clicks can be heard and the opening button slides back to the original position when the cargo box lid is closed.
• Make sure that the opening button is in the original position. If not, gently press the cargo box lid around the areas shown above to securely close it.
  Lock the cargo box and remove the key.

Connect the electrical connector to the car.

Check if all the lights work properly.

Remove the license plate securing pins
Install the license plate and the securing pins.

IMPORTANT
With the help of the attached straps, fix the load securely in the cargo box as shown.

Removal

IMPORTANT
This accessory can be heavy. Get help when removing it.
Disconnect the electrical connector.

Remove the cargo box:

1. Unlock to tightening knob.
2. Loosen the knob.
3. Remove the hitch pin.
4. Remove the cargo box.

IMPORTANT
Never drive the car with only the attaching bracket installed.

Maintenance

After every 310 mi (500 km) driven, check the fixing bolts and re-tighten them if needed.
The tightening torque is 10 Nm.
Using 2” (5.1 cm) receiver

1. Install the adapter
2. Tighten the two bolts.
   The tightening torque is 20 Nm.

One Key System

If you have several accessories, you can add a lock kit so that you only need to use one key.
This is described on the Volvo Cars accessories website.

32394849 – 5564025001 2024-05.
© Copyright – Volvo Car Corporation

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