CALEFACTIO LC100 Hydronic System Feeder Instructions

CALEFACTIO LC100 Hydronic System Feeder

Specifications

• Model Numbers: GMP6, GMP18, LC55, LC100
• Max Pressure: 412.8 kPa (60 PSI)
• Factory Set Pressure: 82.5 kPa (12 PSI)

Operation Verification

1. Make sure the tank is free of dirt.
2. Check the operation of the pump by connecting it directly into a wall outlet.
3. Manually lift the float in the pump/float assembly to ensure free movement of the ball.
4. Connect the unit to the system and close the system isolation valve.
5. Plug the pump into the wall outlet and open the unit circulation valve to verify proper pump operation.
6. Close the unit circulation valve and open the system isolation valve.

GMP6 / 18 / LC55 / LC100

INSTALLATION, OPERATION AND MAINTENANCE

The GMP can be used with heating or cooling systems. It is used to maintain the system at a specific pressure. The GMP should be used to pressurize the system when it is at its lowest temperature.

Installation Instructions
Do not install a pressure regulator or check valve between system feeder and the system.
Ensure that there is a system isolation valve to isolate the system feeder.

GMP6 / 18 / LC55 / LC100:
Max pressure at 412.8 kPa (60 PSI)
Factory set at 82.5 kPa (12 PSI)

Operation Verification

It is important to check the proper functioning of each component before final connection

1. Make sure the tank is free of dirt.
2. Check the operation of the pump.
3. Connect the pump directly into a wall outlet.
4. Check the operation of the pump/float assembly.
   • Make sure that the float shaft is upright (90°) and that the float can move freely.
   •  Manually lift the float to ensure free movement of ball in the float.
5. Check the overall operation of the unit.
   • Connect unit to system and close system isolation valve.
   • Plug the pump to the wall outlet.
   • Fill tank with solution mix of glycol/water – up to 50% glycol (we recommend a non-toxic propylene-based glycol).
   • Open unit circulation valve (pump should start) to verify that the pump works properly.
   • Close unit circulation valve and open system isolation valve.

SYSTEM START-UP

1. Install the system feeder on a levelled and sturdy surface, or on optional wall mounting bracket (#GMP6WMS, for GMP6 only).
2. Fill system feeder tank with correct fluid required for system operation.
3. USE OF AN INDEPENDANT SOLUTION CONTAINER

FOR FILLING (GMP6 & GMP18 ONLY)

• NOTE : Do not plug in the unit until step D, as instructed below.
• The GMP is equipped with a 3-way valve facilitating system filling (photo 1).
• Fill the GMP tank with the least amount of solution so the float is activated. (3.5 US Gal/13 L for both GMP6 and GMP18).
• With a flat head screwdriver, turn the valve so it rotates 90° counterclockwise, until the valve indicator points to the independent tank (photo 2).
• Install a hose on the valve to link the independent tank to the pump.
• WARNING: the pump self-primes up to a maximum of 8 feet. It is important to stay within this range to use the GMP pump to fill your system. It is recommended to use Calefactio’s filling kit. (#GMPFILLINGKIT).
• Plug the pump into the piggyback, and then into an electrical outlet.
• The GMP pump will fill the system and stop. Once it has stopped, unplug the GMP from the electrical outlet.
• Place the valve back at “SYSTEM” position (photo3) and remove the hose.
• Plug the GMP back into the electrical outlet.
• Finalize system filling by raising it to the desired pressure level using the solution inside the GMP tank. Fill it manually if need be

OPEN SYSTEM ISOLATION VALVE. INSERT PUMP ELECTRICAL PLUG INTO PIGGYBACK SWITCH PLUG, AND INTO WALL OUTLET.

NOTE: The pressure gauge on system feeder may indicate a different pressure than a gauge installed elsewhere in the system. This difference may be due to calibration variations, or elevation differences and is normal.

• If the system pressure is below the pressure reducing valve (PRV) setting, the pump will start. The pump will run until the system is pressurized to the PRV setting. The pump may cycle rapidly.
• If a higher system pressure is required, adjust the PRV to the desired value as follows:
• Close the isolation valve.
• Loosen the lock nut.
• Turn the screw clockwise until the gauge displays the desired pressure.
• Hold the screw and tighten the lock nut.
• The standard system feeder PRV can be adjusted to 60 PSI.)
• To get to a lower pressure, open the security valve and let the pressure go down below the desired pressure. From there, follow the steps stated in #4.

MAINTENANCE

The GMP requires no scheduled maintenance.

CONNECTION DIAGRAM

GMP6-18 PARTS

REF. DESCRIPTION

Options

GMPLC55-LC100 Parts

Options

WARRANTY

1 YEAR LIMITED WARRANTY ON GMP6-GMP18-GMPLC55-GMPLC100 FROM THE DATE OF PURCHASE OR 6 MONTHS AFTER FABRICATION DATE.

• Calefactio solutions inc. warrants to the original purchaser onlY that the products subject to this sale, are free of material and workmanship defects, and conform to the specifications published by Calefactio solutions inc.
• This warranty is only valid if the product is installed and used under normal working conditions, and for the purpose for which it was intended, given the terms and conditions listed below. if the buyer does not provide protective storage, does not install or maintain the equipment according to manufacturer’s instructions, this warranty will become nUll and VoiD. ln the event that the buyer discovers a material defect or notices malfunctioning from the products, they must immediately notify the installer/distributor/store from which the product was purchased, who will, in turn, notify Calefactio solutions inc. of the claim. notifications for product malfunctions will not be received by Calefactio solutions inc. past the timeframe given for the warranty, which is determined, based on the date the product was manufactured.
• if requested by the manufacturer, prior to attempting any repairs, defective products or parts thereof must be promptly returned to one of the manufacturer’s warehouses, or sent to an authorized service representative, as indicated by the manufacturer. The manufacturer accepts no responsibility for loss or damage to the product(s) while in transit, nor will any warranty claim be considered unless the returned goods are received in the exact condition they were in prior to shipping. Claims for damage due to shipping are the sole responsibility of the customer and must be resolved by the customer directly with the shipping carrier. repaired or replacement products will be shipped to customer at FoB factory terms. The manufacturer warrants replacement parts for ninety (90) days or for the remainder of the warranty of the product that was repaired or replaced.
• if a claim is deemed valid, the manufacturer’s sole obligation under warranty shall be, at their own discretion, to repair or replace the defective product. no cash refunds will be given. Calefactio Solutions Inc. reserves the right to correct the malfunctioning of the product by using new or used replacement parts. such repairs will be performed at Calefactio solutions inc.’s expense. Calefactio solutions inc. will noT accept any claims from the customer for labour costs associated with the removal or reinstallation of the product and/or part thereof. no claims will be accepted for returned items which show obvious signs of repairs, alterations, and/or other modifications (to the product or any of its parts thereof) effected without first obtaining written authorization from Calefactio solutions inc. ln the event that Calefactio solutions inc. is unable to repair the product, Calefactio solutions inc. will provide the buyer with a replacement product. While replacing parts or replacing the product itself, Calefactio solutions inc. reserves the right to make changes in the design, construction or materials if
• it is deemed necessary to replace defective products with new models of the same equipment and/or upgrade the parts of any product judged to be defective.

Under the terms of this warranty, in no event shall the manufacturer be held responsible or liable for:

1.  Consecutive, indirect or particular loss or damages. such damages include, but are not limited to, loss of profits, loss of capital, loss of revenue or savings, loss resulting from the non-use of the product or of associated equipment, downtime, cost of substitute equipment, facilities or services, injuries, property damages or any claims of third parties (including the customer). some states/provinces do not allow limitations or exclusions of indirect or consecutive damages; therefore this clause may not be applicable in certain cases.
2. Damages, defects or malfunctioning caused by a failure to install and maintain the product in accordance with the printed instructions that were included with the product.
3. Malfunction or damages due to abnormal conditions of use, accidents, mishandling, neglect or misuse of the product (i.e. using the product for purposes other than for which it was intended).
4. loss, damage and/or labour costs incurred as a result of the improper installation or the installation of defective parts or inadequate repairs/service by others, using unauthorized attachments or modifications.
5.  Damage caused by (including but not limited to) sand or abrasive materials, buildup of chemical products, mud, oily residues, acids, corrosion, mishandling or improper installation.
6. Damage caused by natural disasters such as fire, wind, earthquakes, and lightning.
7. Rarts, components or products not manufactured by Calefactio Solutions Inc. but used in conjunction with the products that are subject of this sale.
8. Any abuse or misuse by the customer.

All repairs and/or services performed by manufacturer for reasons other than those covered under this warranty will be charged according to the manufacturer’s current equipment, parts and service fees.
Returned products or parts will noT be accepted if returned to manufacturer without obtaining approval prior to shipment.
The present warranty is the sole warranty of the manufacturer. any other warranties express or implied in law or in fact, including but not limited to, warranties of merchantability or fitness for particular purpose, are hereby specifically disclaimed.
some states/provinces do not allow limitations on the duration of implied warranties; therefore, this clause may not be applicable to you.This warranty extends only to the original purchaser and is therefore not transferable.

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