IFIXIT 300DS2.5 Sander Dexter Instruction Manual

July 5, 2024
IFIXIT

IFIXIT 300DS2.5 Sander Dexter

IFIXIT 300DS2.5 Sander-Dexter-PRODUCT

Specifications:

  • Product Name: Delta Sander 300DS2.5
  • Voltage : 230-240V~ 50Hz
  • Power : 300W
  • Speed : 6000-11000 /min
  • Sanding Plate Size: 93x93x93mm
  • Noise Level : 82 dB(A) (K pA =3dB(A))
  • Power Level : 93 dB(A) (K wA =3dB(A))
  • Vibration Level : 11.92 m/s2 (K=1.5m/s )

Product Usage Instructions

  1. Safety Precautions:
    Always wear eye and ear protection when using the sander to prevent injuries.

  2. Installation :
    Fix and remove sandpaper sheets securely on the sanding plate before use.

  3. Operation :
    Adjust the speed level from 1 (slow) to 6 (fast) as needed for sanding tasks. Ensure the sanding plate is in contact with the surface being worked on.

  4. Maintenance:
    Regularly clean the sander, ensure proper lubrication, and replace worn-out sandpaper sheets to maintain optimal performance.

SYMBOLS

IFIXIT 300DS2.5 Sander-Dexter-FIG- 12

INTENDED USE OF DELTA SANDER
This machine is intended for sanding on wood, painted surfaces, soft plastics and metals. Do not use machine attachments for works other than those for which they are designed for! All other applications are expressly ruled out.

SAFETY INSTRUCTIONS

GENERAL POWER TOOL SAFETY WARNINGS

WARNING. Read all safety warnings and all instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

  1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

  1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  2. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
  6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

PERSONAL SAFETY

  1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
  3. Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and /or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
  4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
  7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
  8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

  1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  3. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

SERVICE
Have your power tool serviced by qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. EXTRA SAFETY REGULATIONS CONCERNING SANDER

WARNING Contact with or inhalation of harmful/toxic dusts arising from sanding lead painted surfaces, woods and metals can endanger the health of operator and bystanders.

Take special care to guard against these dusts, including the following:

  • All persons entering the work area must wear an approved mask specially designed for\ protection against harmful / toxic dusts, in addition to using the dust extraction facility, and keeping work area well ventilated.
  • Children and pregnant women must not enter the work area.
  • Do not eat, drink or smoke in the work area. Any pre 1960 building may have paint containing lead on wood or metal surfaces. If you suspect workpiece contains lead seek professional advice.
  • Some wood and wood type products especially MDF (Medium Density Fibreboard) can produce dust that can be hazardous to your health. We recommend the use of an approved face mask with replaceable filters when using this machine in addition to using the dust extraction facility.
  • When using the sander with metal be aware that sparks may ignite the dust in the dust extraction system or vacuum cleaner.
  • This sander is designed for two handed operation. Adopt a stable stance and make sure that the mains cable is prevented from coming into contact with the machine or getting caught up on other objects preventing completion of the sanding pass.
  • Ensure that you have removed foreign objects such as nails and screws from the workpiece before commencing sanding.
  • Don’t use it for wet sanding, for dry sanding only.
  • Where possible, secure smaller workpieces to prevent it from moving under the sander.
  • Do not force the sander, let the tool do the work at a reasonable speed. Overloading will occur if too much pressure is applied and the motor slows resulting in inefficient sanding and possible damage to the sander motor.
  • Do not continue to use worn, torn or heavily clogged sanding paper.
  • Do not touch the moving sanding paper.
  • Always wear hearing protection

DESCRIPTION

IFIXIT 300DS2.5 Sander-Dexter-FIG- \(1\)

  1. ON/OFF switch
  2. Speed controller
  3. Sanding base plate
  4. Dust extraction tube

TECHNICAL DATA

Type designation 300DS2.5 Delta Sander
Rated voltage 230-240V~ 50Hz
Rated output 300W
No load speed 6000-11000 /min
Sanding Base 93x93x93mm
Level of acoustic pressure L pA 82 dB(A) (K pA =3dB(A))
Level of acoustic power L wA 93 dB(A) (K wA =3dB(A))
Level of vibration a h 11.92 m/s2 (K=1.5m/s )

NOTE:

  • the declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another;
  • the declared vibration total value may also be used in a preliminary assessment of exposure.

WARNING:

  • the vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used;
  • Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Depending on the actual use of the product the vibration values can differ from the declared total! Adopt proper measures to protect yourself against vibration exposures! Take the whole work process including times the product is running under no load or switched off into consideration! Proper measures include among others regular maintenance and care of the product and application tools, keeping hands warm, periodical breaks and proper planning of work processes!

BEFORE PUTTING THE EQUIPMENT INTO OPERATION

WARNING : The device should be disconnected from the mains before putting into operation.

Mounting/changing the sandpaper
Always ensure that the machine is switched off and plug is removed from the power point before making any adjustment.

  1. Select the required grade of sanding paper.
  2. Remove any dust or debris from the hook and loop of the base.
  3. To attach hook & loop type sanding paper simply align the holes in the sanding paper with the holes in the sanding base and press firmly into place.
  4. To remove the sanding paper, peel it away from the base.

WARNING:

  • Do not continue to use the sander with a sanding paper that is overworn or damaged.
  • Do not use the same sanding paper for wood and metal. Metal particles become embedded in the sanding paper and will scour a wooden surface.
  • Clean the air vents on your power tool regularly. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. Mounting the dust extraction tube
  • Always connect the dust extraction when sanding.

We recommend the use of the dust extraction facility at all times. Simply slide the dust extraction tube onto the dust extraction port to allow a dust extraction system or a suitable vacuum cleaner to be connected to the tool. Always keep the dust extraction holes in the sanding base free of obstructions.

OPERATION

IFIXIT 300DS2.5 Sander-Dexter-FIG- \(5\)

Selecting the speed
With the speed controller, the rate of oscillation can be selected (also during operation). Rotate the speed controller to choose the suitable speed. The optimum speed depends on the material and should be determined by carrying out a practical test.

Stage 1: slow Stage 6: Quick

Switch on and off
Hold the tool firmly to control the twisting of the tool. To prolong the life of the tool never overload it.

IFIXIT 300DS2.5 Sander-Dexter-FIG- \(6\)

WARNING : Before plugging the tool into the power point always checks that the trigger switch work properly.

To turn the tool ON, push the on/off switch forward. To turn it Off, push the switch backward.

Sanding
The sander can be used for most sanding operations on materials such as wood, plastic, metal and painted surfaces.

WARNING : Don’t use this machine on plaster. Wear safety goggles and dust mask. Where possible, secure smaller workpieces to prevent them from moving under the sander. Lower the sander in contact with the workpiece without pressure and then start the sander. Move the sander slowly over the surface of the workpiece in a circular or curved motion with an even, moderate pressure.

IFIXIT 300DS2.5 Sander-Dexter-FIG- \(7\)

If there are still scratches on your work after sanding, try either of the following:

  • Go back to a coarser grit and sand the marks out before recommencing with the original choice or,
  • Try using new sanding sheet of the same grit to eliminate the unwanted marks before progressing to a finer grit and finishing the job.

IFIXIT 300DS2.5 Sander-Dexter-FIG- \(8\)

MAINTENANCE

  • Always disconnect the device before performing any adjustment or maintenance operation. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent in order to avoid a hazard.
  • Disconnect from the power supply immediately if the supply cord is damaged.
  • Take care not to expose this tool to the rain.
  • If the carbon brushes need to be replaced, have this done by a qualified repair person (always replace the two brushes at the same time)

Cleaning

Avoid using solvents when cleaning plastic parts. Most plastic parts are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.

IFIXIT 300DS2.5 Sander-Dexter-FIG- \(9\)IFIXIT
300DS2.5 Sander-Dexter-FIG- \(10\)

Lubrication
All the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions, therefore no further lubrication is required.

IFIXIT 300DS2.5 Sander-Dexter-FIG- \(11\)

TROUBLESHOOTING

Suspected malfunctions are often due to causes that the users can fix themselves. Therefore check the product using this section. In most cases the problem can be solved quickly.

Problem Possible cause Solution

Product does not start

| Not connected to power supply| Connect to power supply
Power cord or plug is defective| Check by a specialist electrician.
Other electrical defect to the product| Check by a specialist electrician

Product does not reach full power

| Extension cord not suitable for operation with this product| Use a proper extension cord
Power source (e.g. generator) has too low voltage| Connect to another power source
Air vents are blocked| Clean the air vents

Unsatisfactory result

| Sanding sheet is worn| Replace with a new one
Sanding sheet not suitable for work piece material| Use suitable sanding paper
Sanding sheet does not adhere properly.| Clean the pad with a brush (page 179).| Replace it with a new one
The pad is deteriorating fast.| Make sure the entire surface of the pad Rotate the pad by hand is in contact with the surface to be         (page 175).

sanded to distribute the sanding power Replace the pad over the entire pad. (page 179).

WARNING! Only perform the steps described within these instructions! All further inspection, maintenance and repair work must be performed by an authorised service centre or a similarly qualified specialist if you cannot solve the problem yourself!

PROTECT OUR ENVIRONMENT
Electrical products must not be thrown out with domestic waste. Recycle them at the special disposal centers provided for the purpose. Contact your local authorities or stockiest for advice on recycling. The potential effects on the environment and human health as a result of the presence of hazardous substances in electrical and electronic equipment. For disposal, this tool also can be returned to the hardware store or vendor (or Dexter dealer).

WARRANTY

  1. 1. Dexter products are designed to highest DIY quality standards. Dexter provides a 36-months warranty for this delta sander (model n° 300DS2.5), from the date of purchase. This warranty applies to all material and manufacturing defects which may arise. No further claims are possible, of whatever nature, direct or indirect, relating to people and /or materials. Dexter products are not directed to professional use.
  2. In the event of a problem or defect, you should first always consult your Dexter dealer. In most cases, the Dexter dealer will be able to solve the problem or correct the defect.
  3. Repairs or the replacement of parts will not extend the original warranty period.
  4. Defects which have arisen as a result of improper use or wear are not covered by the warranty. Amongst other things, this relates to switches, protective circuit switches and motors, in the event of wear.
  5. Your claim upon the warranty can only be processed if:
    • Proof of the purchase date can be provided in the form of a receipt.
    • No repairs and/or replacements have been carried out by third parties.
    • The tool has not been subjected to improper use (overloading of the machine or fitting non-approved accessories).
    • There is no damage caused by external influences or foreign bodies such as send or stones.
    • There is no damage caused by non-observance of the safety instructions and the instructions for use.
    • There is no force majeure on our part.
    • A description of the complaint is enclosed.
  6. The warranty stipulations apply in combination with our terms of sale and delivery.
  7. Fault tools to be returned to Dexter via Dexter dealer will be collected by Dexter as long as the product is properly packaged. If faulty goods are sent directly to Dexter by the consumer, Dexter will only be able to process these goods if the consumer pays the shipping costs.
  8. Products which are delivered in a poorly packaged condition will not be accepted by Dexter.
  9. Defects that occur after use on plaster are not covered by the warranty.

DETAILED VIEW

IFIXIT 300DS2.5 Sander-Dexter-FIG- \(2\)IFIXIT
300DS2.5 Sander-Dexter-FIG- \(3\)IFIXIT
300DS2.5 Sander-Dexter-FIG- \(4\)

PART LIST

PART NAME Qty. PART NAME Qty.
1 Tapping screw 7 21 Shaft 1
2 Tapping screw 2 22 Bearing 627 2Z 1
3 Housing 1 23 Counterbalance 1
4 Tapping screw 2 24 Bearing 6001-2RS 1
5 Cord clamp 1 25 Small support bar 1
6 Cord guard 1 26 Big support bar 1
7 Cord 1 27 Rubber tube 1
8 Tapping screw 1 28 Shaft holder 1
9 Variable speed PCB 1 29 Taping screw 4
10 Stator 1 30 Spring 3
11 Rubber cap 2 31 Ball 3
12 Bearing 607 2Z 1 32 Mounting plate 1
13 Brush holder 2 33 Disk pad 1
14 Carbon brush 2 34 Tapping screw 3
15 Brush holder support 2 35 Sole plate 1
16 Rotor 1 36 Tapping screw 3
17 Bearing 607 2Z 1 37 Switch slide 1
18 Small bevel gear 1 38 Housing 1
19 Bearing 696 2Z 1 39 Vacuum adaptor 1
20 Big bevel gear 1 40 Inner sleeve of vacuum adaptor 1
KIT1 Motor (Stator + Rotor) 1 KIT6 Sanding pad bearing 1
--- --- --- --- --- ---
KIT2 carbon brush 1 KIT7 Speed selector 1
KIT3 Vacuum adaptor 1 KIT8 Dust rubber tube 1
KIT4 Power cord 1 KIT9 Gearbox output shaft 1
KIT5 Pad stabilizers 1

EU/EC Declaration of Conformity
Product Model: 82274714
Name and address of the manufacturer or his authorised representative ADEO Services, 135 Rue Sadi Carnot – CS 00001 59790 RONCHIN – France This declaration of conformity is issued under the sole responsibility of the manufacturer

The object of the declaration

  • Product Type – Description
  • Product Reference EAN Code: 3276000703907
  • Industrial Type Design Reference: 300DS2.5
  • Product Brand: DEXTER
  • Serial number coding or batch number (SN: Serial No., SSSSSSSSS :
  • Supplier code, XX: Production line ID, DDMMYY: Production date, nn: number of the version of product, P: Incremental number)
  1. The object of the declaration described above is in conformity with the relevant Union harmonization legislation
  2. References to the relevant harmonised standards used or references to the specifications in relation to which conformity is declared
  3. When applicable, the name and number of the notified body number
  • 2006_42_EC_MACHINE
    • EN 62841-1:2015
    • EN 62841-2-4:2014
  • 2014_30_EU_EMC: Eletromagnetic compatibility
    • EN IEC 55014-2: 2021
    • EN 61000-3-3: 2013+A1: 2019+A2:2021
  • 2011_65_EU_RoHS: Restriction of hazardous substances in electrical products Restriction
    • QEN IEC 55014-1: 2021
    • (EU) 2015/863
    • EN IEC 63000:2018

Compiled, signed by and on behalf of International Project Quality Leader Place and date of issue Ronchin France 20/06/2024

FAQ

Q: What should I do if the tool does not reach full power?
A: Clean the ventilation openings and replace any worn-out parts to restore full functionality.

Q: How should I dispose of the sander when no longer in use?
A: Contact your local waste disposal facility or distributor for proper disposal methods, avoiding disposal with regular household waste.

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

IFIXIT User Manuals

Related Manuals