SEALEY MC680E.V2 680KG Heavy Duty Motorcycle Lift Owner’s Manual

SEALEY MC680E.V2 680KG Heavy Duty Motorcycle Lift

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT : PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

ELECTRICAL SAFETY

• WARNING! It is the user’s responsibility to check the following:
• Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products.

Electrical safety information. It is important that the following information is read and understood:

• Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
• Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.

Important : Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse.

• DO NOT pull or carry the appliance by the power cable.
• DO NOT pull the plug from the socket by the cable.
• DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a qualified electrician. If the cable or plug is damaged during use, switch off the electr icity supply and remove from use. Ensure that repairs are carried out by a qualified electrician.

GENERAL SAFETY

• WARNING! Disconnect lift from mains power supply before changing parts, servicing or performing any maintenance.
• Ensure lift is kept clean and in good working order. Immediately repair or replace damaged parts.
• Use recommended parts only. Incorrect parts may be dangerous and will invalidate the warranty.
• Use a qualified person to lubricate and maintain the lift. DO NOT use brake fluid to top up system. Use Sealey hydraulic oil only.
• Locate lift in a suitable, well lit work area. Keep area clean and tidy and free from unrelated materials.
• Use lift on level and solid ground, preferably concrete, capable of withstanding the weight of the lift and any load placed on it.
• Avoid tarmacadam since lift may sink in.
• Ensure all non-essential persons keep a safe distance.
• Always keep your hands and feet away from moving parts. DO NOT reach under the lift.
• DO NOT operate the lift if parts are missing or damaged.
• DO NOT adjust the safety overload valve.
• Keep the lift clean for best and safest performance.
• The maximum load is 680kg. DO NOT exceed this rated capacity.
• Use this lift for lifting purpose only. NOT to be used for lifting persons. DO NOT use it for any other purpose it is not designed to perform.
• Keep children and unauthorised persons away from the work area.
• Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain long hair.
• Keep proper balance and footing, DO NOT overreach and wear non-slip footwear.
• Ensure the vehicle is adequately secured to the lifting platform with appropriate straps.
• Before lowering lift ensure that there are no obstructions underneath and that all persons are standing clear.
• DO NOT use the lift if damaged, any suspect parts are noted or it has been subjected to a shock load.
• DO NOT operate the lift when you are tired or under the influence of a lcohol, drugs or any intoxicating medication.
• DO NOT allow untrained persons to operate the lift.
• DO NOT make any modifications to the lift.
• DO NOT get the lift wet.
• When not in use remove from mains supply, and store in the down position in a safe, dry, childproof area.
• WARNING : The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this product, but must be applied by the operator.

INTRODUCTION

All steel construction with a 680kg capacity powered by 230V Electro/Hydraulic lifting system for simple, fast operation. Heavyduty ramp and platform with removable rear access panel to aid with wheel removal. Supplied with motorcycle front wheel locking attachment for tyre widths between 75-340mm to assist in securing the vehicle. Fitted with multi-position safety lock to prevent accidental lowering. Suitable for use with centre-stand motorcycles or with a rear paddock stand. Can be easily converted to a mini tractor or quadbike lift with the additional side ramps (Model No. MC680EXK).

SPECIFICATION

FEATURES

1. Front wheel vice RH plate
2. Front wheel vice LH plate
3. Location pin
4. Platform
5. Rear access panel
6. Ramp
7. Safety lock
8. Foot brake
9. Hydraulic ram
10. Control switch
11. Motor box
12. Oil filler
13. Eye bolt
14. Hand wheel

ASSEMBLY

WARNING! The lift is very heavy. Use appropriate mechanical lifting equipment.

1. Open the package and using ropes/straps fixed to the 4 eyebolts (#60) lift the lift out, fig.2.
   NOTE : The pump tank is filled with oil. DO NOT incline the lift when lifting, so as to avoid the oil being poured out.

2. Lift the platform to the right position. Attach right side vice plate A to the movable seat (#76) using hex bolt M5x12 (#85) and protruding gasket (#86). Then insert fix tube (#8) to the hole of right side fixation plate A using flat washer Ø12 (#7) and cotter pin Ø3×30 (#12), fig.3.

3. Insert fix tube (#8) to the hole of left side fixation plate B using flat washer Ø12 (#7) and cotter pin Ø3×30 (#12). Then attach left side fixation plate B to the movable seat (#19) using hex bolt M5x12 (#85) and protruding gasket (#86), fig.4. Secure with pin (#15), fig.5.

4. Attach hand wheel C to platform (#31) using hex bolt M8 x 20 (#40) and nylon lock nut M8 (#84), fig.5.

5. Remove eyebolt (#60) from base and attach the eyebolt to the edge of the platform, (to be used as a tie down location point) fixed with large washer Ø10 (#64) and hex lock nut M10 (#58). Then attach sloping plate to the platform, fig.6.

6. FIT SIDE EXTENSIONS (NOT SUPPLIED) MODEL NO. MC680EXK

7. Insert left & right side extension plate into the holes of plat form using four sets hex bolt M10x20 (#18) and hex lock nut M10 (#58).Attach two side ramps to the platform, fix left side with hex bolt M10x20 (#18) and nylon lock nut M10 (#58), then fix right side with hex bolt M10x35 (#29) and nylon lock nut M10 (#58).

OPERATION

WARNING! Ensure that you have read, understand and apply the Section 1 Safety Instructions.

• WARNING! DO NOT overload the lift. The maximum load is 680kg.
• Position the lift in a suitable location, preferably on a concrete surface, capable of withstanding the weight of the motorcycle/ vehicle and the lift.
• WARNING! The motorcycle/vehicle needs to be fully supported by the platform prior to lifting. The ramp (#6) is only used to assist the operator in wheeling the vehicle on to the platform when the lift is at its lowest position.

1. Wheel the motorcycle onto the lift and secure the front wheel into the clamp at the front of the lift.

2. Secure the motorcycle/vehicle to the lift using the eyebolts (#60).

3. The motorcycle lift already has hydraulic oil added before shipping.

4. Once connected to the mains power the lift can be used immediately.

5. Remove the sloping plate before lifting the platform.

6. Stand well back from the lift when lifting or lowering platform to avoid danger. Use the control switch (fig.1.10) to raise the lift.

7. Once at its desired height, lower the lift so that the safety brake engages.

8. SAFETY BRAKE (FIG.8)

9. LOWERING

10. Check there are no tools, equipment, cables or hoses under the lift.

11. The safety brake needs to be manually disengaged prior to lowering. Raise the lift to allow the safety brake to be released.

12. As the lift is completely lowered, the safety brake automatically engages ready for ascending.
    NOTE : The safety brake only engages once the lift is completely lowered, NOT if the lift is stopped during descent and raised again. In this instance the safety brake MUST be manually engaged.

13. HOW TO LOWER IN CASE OF POWER FAILURE

14. If there is a power failure follow this procedure to lower the lift.

15. The lift and its load will need to be raised manually, enough to release the safety brake.

16. Remove the 2 screws which secure the motor box and lift the lid up.

17. Turn the thumb wheel on the release valve to lower the lift. The rate of descent can be controlled by how far the valve is opened. Close the valve again.

MAINTENANCE

1. Clean and lubricate on a regular basis.
2. Before each use check all parts. If any part of the lift is damaged or suspect, remove the lift from service and take necessary action to repair.
3. Regularly check oil level via filler hole, fig.1.12. With piston fully down remove filler plug, oil should be level with bottom of filler hole. Top-up as necessary. Use a good quality jack oil such as Sealey Hydraulic Jack Oil. DO NOT use brake fluid.
4.  Ensure no dirt enters hydraulic system when filling or removing/replacing components.
5. Keep the lift clean and wipe off any oil or grease. Lubricate all moving parts.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

Note : It is our policy to continually improve products and as such w e reserve the right to alter data, specifications and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team on technical@sealey.co.uk or 01284 757505.
Important : No Liability is accepted for incorrect use of this product.
Warranty : Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
sales@sealey.co.uk
www.sealey.co.uk

Documents / Resources

| SEALEY MC680E.V2 680KG Heavy Duty Motorcycle Lift [pdf] Owner's Manual
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