6 SIGMA 6S-120 Chassis Special Bundle Instruction Manual

6 SIGMA 6S-120 Chassis Special Bundle

Specifications

• Material : Aluminum extrusions
• Dimensions : Various sizes as per assembly instructions
• Optional accessories: Shifter mount and mouse pad kit

Product Usage Instructions

Notes

• Safety First: Be cautious of sharp edges. Wear safety goggles when handling angle brackets.
• Protect From Scratches: Use a towel or blanket on hard surfaces to prevent damage to aluminum finishes.
• How to Measure Screws: Flat head screws are measured by total length, while socket head cap screws are measured by length under the head.
• Metric Conversions: Helpful conversions provided for various measurements.

T-Nut Installation
Follow the correct order and plan the insertion of T-nuts for proper assembly.

Alignment Tab Removal
If tabs on brackets obstruct extrusion installation, remove them as necessary.

Assembly Steps

Step 1
Attach 16-40×40 angle brackets with 32-M8 T-nuts and 32-M8x16 screws. Ensure screws are loose enough to slide T-nuts into profiles.

Step 2
Add 2-40x120x500 components with tabs removed as required.

Step 3
Install 2-40x120x1200 parts with 6-foot pad and 6-M8 T-nuts.

Step 4
Proceed with the assembly as per instructions.

Step 5 to Step 12:
Follow the remaining assembly steps provided in the manual.

Frequently Asked Questions (FAQ):

• Q: What do I do if I encounter sharp edges during assembly?
  

  • A: Wear safety goggles and handle parts carefully to avoid injuries from sharp edges.

• Q: Can I use the product on hard surfaces without protection?
  

  • A: It is recommended to use a towel or blanket to protect the aluminum finishes from scratches on hard surfaces.

• Q: How do I measure different types of screws?
  

  • A: Flat head screws are measured by total length, while socket head cap screws are measured by the length below the head.

• Q: What should I do if the tabs on brackets interfere with installation?
  

  • A: Remove the tabs on brackets as required to ensure smooth installation of extrusions.

6S-120 Assembly Documentation

(Shown with optional shifter mount and mouse pad kit.) Need help?
Email: info@6sigmasimracing.com
Toll-free : 1-888-608-6161

NOTES

Safety First
Be mindful of any sharp edges. Use safety goggles whenever removing tabs from angle brackets.

Protect From Scratches
Hard surfaces can damage the surfaces of the aluminum extrusions.
Use a towel or blanket when assembling on hard surfaces to protect the finishes.

How to measure screws
Flat head screws are measured based on their overall length.
Socket head cap screws are measured based on the length under the head of the screw.

Metric Conversions

• 25.4 mm = 1″
• 16 mm = 5/8″
• 20 mm = 25/32″
• 320 mm = 12 5/8″
• 400 mm = 15 3/4″
• 500 mm = 19 11/16″
• 580 mm = 22 13/16″
• 750 mm = 29 17/32″
• 1200 mm = 47 1/4″

T-Nut Installation

Be mindful of the order of installation and plan out the insertion of T-nuts.

Alignment Tab Removal
Tabs on brackets may need to be removed if they interfere with the installation of an extrusion as shown to the right.

2 – tabs need to be removed from 4 brackets

NOTE
Leave screws loose enough to slide the T-Nuts into the aluminum extrusion profiles.

STEP 2

STEP 3

STEP 4

STEP 5

STEP 6

STEP 7

SHIFTER MOUNT AND MOUSE PAD KIT (OPTIONAL)

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