SEALEY AK445.V3 3 Way Fill Grease Gun User Manual

SEALEY AK445.V3 3 Way Fill Grease Gun

Product Information

Specifications

• Model No: AK445.V3
• Capacity: Standard 400g cartridges
• Delivery per Stroke: Not specified
• Delivery Pressure: 7000psi
• Nett Weight: 1.22kg

Product Usage Instructions

Safety
Please ensure you carefully follow these safety guidelines when using the grease gun:

• Familiarize yourself with the application and limitations of the grease gun.
• Keep the work area clean, well-lit, and uncluttered.
• Regularly check the alignment of moving parts.
• Do not use the grease gun for any purpose other than its intended use.
• Store the grease gun in a safe, dry, childproof location when not in use.
• Always wear approved eye protection when operating the grease gun.

Introduction
The Manual Grease Gun 3-Way Fill (Model No: AK445.V3) offers three ways to fill – cartridge, bulk, or manual capability. It comes with a rigid delivery tube and push-on hydraulic 4-jaw coupling. The contoured pump handle makes operation easy. The grease gun accepts standard 400g cartridges.

Operation
Grease Gun Loading

1. Separate the gun head from the grease gun barrel.
2. Withdraw the plunger rod fully.
3. Remove the plastic cap from the end of the grease gun cartridge and insert it into the barrel.
4. Remove the seal from the cartridge and mount the grease gun head back onto the barrel.
5. Release the plunger rod using its tab.
6. Pump the grease gun handle until grease flows.

FAQ

• Q: How do I load a cartridge into the grease gun?
  A: To load a cartridge, follow these steps: Separate the gun head from the grease gun barrel. Withdraw the plunger rod fully. Remove the plastic cap from the end of the cartridge and insert it into the barrel. Remove the seal from the cartridge and mount the grease gun head back onto the barrel. Release the plunger rod using its tab. Pump the grease gun handle until grease flows.

• Q: What should I do when not using the grease gun?
  A: When not in use, store the grease gun in a safe, dry, childproof location to prevent any accidents or damage.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

• WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
• Familiarise yourself with the application and the limitations of the grease gun, as well as the potential hazards.
• Keep the work area clean, uncluttered and ensure there is adequate lighting.
• Keep the grease gun clean for best and safest performance.
• Check moving parts alignment on a regular basis.
• DO NOT use the grease gun for any purpose other than that it was designed for.
• DO NOT operate the grease gun if any parts are damaged or missing, as this may cause failure and/or personal injury.
• When not in use store in a safe, dry, childproof location.
• WARNING! Always wear approved eye protection when operating the grease gun.

INTRODUCTION

3-Way fill with cartridge, bulk or manual capability. Supplied with rigid delivery tube and push-on hydraulic 4-jaw coupling. Contoured pump handle. Accepts standard 400g cartridges.

SPECIFICATION

OPERATION

WARNING! An empty grease cartridge or grease may be under pressure from the spring in the barrel, use caution when removing it.

1. GREASE GUN LOADING

2. Separate the gun head from the grease gun barrel (fig.1).

3. CARTRIDGE LOADING

4. Withdraw the plunger rod fully

5. Remove plastic cap from end of grease gun cartridge, insert into barrel of grease gun.

6. Remove seal from grease gun cartridge and mount grease gun head back onto the barrel.

7. Release the plunger rod using its tab.

8. Pump the grease gun handle until grease flows.

9. SUCTION LOADING

10. Put open end of grease barrel into grease container to a depth of 50mm.

11. Slowly pull back the plunger handle (fig.1) to pull the grease into the barrel. Lock the rod with the tab (fig.1).

12. Shake the grease gun to settle the grease into the barrel.

13. Mount grease gun head back onto the barrel.

14. Release the plunger rod using its tab.

15. Pump the grease gun handle until grease flows continuously.

16. FILLER PUMP LOADING

17. Connect delivery mechanism from dispenser to the gun head filler plug (fig.2).

18. Check that the bulk filler valves are compatible with gun filler plug.

19. Wipe both the grease fittings clean of any dirt before filling.

20. Connect the bulk filler valve to the grease bulk filler pump, keeping weight on the grease gun to keep it connected.

21. Pumping becomes very hard once the grease gun barrel is filled.

22. Pump grease gun handle until grease flows continuously.
    USING THE GUN

23. The coupler has jaws which snap onto a grease fitting. Push the coupler straight onto the grease fitting to form a good fit.

24. Operate the grease gun as square onto the grease fitting as possible.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team on technical@sealey.co.uk or 01284 757505.
IMPORTANT: No Liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
sales@sealey.co.uk
www.sealey.co.uk

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