GEBERIT ZB203A Intermediate Jaw Adaptor User Manual
- June 16, 2024
- GEBERIT
Table of Contents
GEBERIT ZB203A Intermediate Jaw Adaptor
Specifications
Product Name : Geberit Zwischenbacke ZB 203A
Intended Use : Pressing Geberit system pipes and press fittings
Compatible Pressing Collars : Geberit Mapress, Geberit Mepla,Geberit Volex (Dimensions: d 35, d 42, d 54, d 66.7, d 63, d 75, d 50, d 63)
Product Description
The Geberit Zwischenbacke ZB 203A is designed for use with specific Geberit pressing collars to securely press system pipes and fittings.
Usage Instructions
Assembly
- Ensure the Geberit Zwischenbacke ZB 203A is in good condition before use.
- Insert the 2 claws of the Zwischenbacke into the grooves of the pressing tool.
- Release both jaw levers to secure the Zwischenbacke in place.
Pressing Procedure
Follow these steps to press Geberit system pipes and fittings:
- Position the Geberit Zwischenbacke ZB 203A onto the pipe and fitting to be pressed.
- Use the compatible pressing tool recommended by Geberit for optimal results.
- Apply the necessary force to press the components securely together.
Maintenance
Regular maintenance is essential for the longevity of the Geberit Zwischenbacke ZB 203A:
- Follow the maintenance rules specified by Geberit for the Zwischenbacke.
- Adhere to the recommended maintenance intervals to keep the tool in optimal condition.
FAQ
- Q: Can I use other pressing tools with the Geberit Zwischenbacke ZB 203A?
- A: Geberit recommends using only compatible pressing tools specified for use with the Zwischenbacke to ensure safety and longevity. Other tools have not been tested for suitability and may reduce the tool’s service life.
- Q: Who is qualified to use the Geberit Zwischenbacke ZB 203A?
- A: Only skilled individuals with qualifications in pipe installations should operate the Geberit Zwischenbacke ZB 203A to prevent improper use and potential risks.
Basic safety notes
Intended use
The Geberit adapter jaw ZB 203A is exclusively intended for pressing Geberit system pipes and pressfittings with the following Geberit pressing collars:
Geberit recommends using the Geberit adapter jaw ZB 203A in the following pressing tools only:
- Geberit pressing tools that carry the same compatibility mark 2 as the Geberit adapter jaw ZB 203A.
- Pressing tools from other manufacturers that have been approved by Geberit for processing Geberit system pipes and press fittings.
See the Technical Information “Compatible pressing tools for the Geberit
Mapress, Geberit Mepla and Geberit Volex pressing systems”.
Other pressing tools have not been tested by Geberit in terms of their
suitability for the Geberit adapter jaw ZB 203A. Using pressing tools with
excessive pressing force can significantly reduce the service life of the
Geberit adapter jaw ZB 203A.
Skilled persons qualified in pipe installations only may be permitted to use
the Geberit adapter jaw ZB 203A.
Improper use
WARNING
Risk of injury when used in pressing tools with excessive press capacity
- Only use pressing tools as intended. The Geberit adapter jaw ZB 203A is exclusively intended to be used in accordance with these operating instructions. Other uses are deemed to be improper and can lead to injury.
User qualifications
Without suitable training, users cannot detect or may incorrectly estimate the hazards presented by the pressing procedure. They are therefore at risk of injuring themselves or others.
- Users must be conversant with and apply country-specific safety regulations.
- Users working with Geberit pressing collars and Geberit adapter jaws for the first time must have been instructed by an expert in safe handling or have attended a specialist course. Following information and instructions Failure to observe the safety notes and instructions can lead to injuries.
- Read through and observe all safety notes and instructions relating to the pressing tool, Geberit pressing collar and Geberit adapter jaw before commissioning.
- Read and observe the safety notes for the consumables used.
- Retain all safety notes and instructions for future use.
Avoiding hazards caused by defective Geberit pressing attachments
WARNING
Risk of injury caused by flying fragments
- Wear protective goggles and a protective helmet.
Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) are exposed to significant forces during the pressing procedure and wear out. The use of worn or damaged
Geberit pressing attachments can lead to injuries.
- Only use pressing attachments if they are in perfect working order.
- Maintain the pressing attachments regularly.
- See maintenance regulations for Geberit pressing attachments.
- Only store the pressing attachments in dry rooms.
- Transport pressing attachments in shock-protected transport cases.
- Regularly inspect pressing attachments for defects and damage before and after every use. Inspect the pressing attachments particularly for incipient cracks in the pressing contour and on the flanges.
- If there are incipient cracks: take the pressing attachments out of service immediately, label them as defective and do not use them again. Avoiding damage to Geberit adapter jaw ZB 203A caused by faulty pressing operations
The Geberit adapter jaw ZB 203A can be damaged by faulty pressing operations or use.
- All four claws of the Geberit adapter jaw ZB 203A must fully grasp the pins of the Geberit pressing collar.
- If you suspect that the Geberit adapter jaw ZB 203A is damaged, it must be replaced.
Using personal protective equipment
- People can be injured without suitable protective equipment. Wear a protective helmet, protective goggles and safety shoes during the pressing procedure.
Explanation of symbols
Symbols in the instructions
Symbols on the adapter jaw
Product Description
Structure of the Geberit adapter jaw ZB 203A
- Jaw lever
- Claw
- Compatibility mark
- Jaw joints
- Flange
Operation
Inserting the Geberit adapter jaw into the pressing tool
WARNING
Risk of injury caused by flying fragments if used incorrectly or if worn or damaged adapter jaws are used
- Only use the adapter jaw if it is in perfect working order
- Make sure that the adapter jaw used fits the pressing collar.
- If the adapter jaw has been used incorrectly, or in a way that does not comply with its intended use, do not continue to use it and have it tested by an authorised repair shop.
- Wear suitable protective equipment (protective goggles, protective helmets, etc.).
CAUTION
Risk of injury due to unsecured Geberit pressing attachments falling
- When inserting the Geberit pressing attachments (pressing jaws, adapter jaws) into the tool holder, the pressing tool must be upright.
ATTENTION
Damage to the tool caused by incorrect use
- Only use Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) that carry the same compatibility mark as the pressing tool.
- Insert the Geberit adapter jaw into the pressing tool as described. → See operating instructions for the relevant pressing tool.
Hooking the Geberit adapter jaw ZB 203A into the
Geberit pressing collar
ATTENTION
Damage to the Geberit pressing collar if the Geberit adapter jaw is used incorrectly
- Make sure that the claws of the Geberit adapter jaw always completely embrace the pins of the Geberit pressing collar.
- To open the Geberit adapter jaw ZB 203A, push both jaw levers together.
- Guide the claws of the Geberit adapter jaw ZB 203A into the grooves of the Geberit pressing collar and hook them into the pins
- Release both jaw levers.
Pressing with Geberit adapter jaw ZB 203A and Geberit pressing collars
- Press the Geberit press fitting. → See operating instructions for the relevant Geberit pressing collars and for the pressing tool.
Maintenance
Maintenance regulations for the Geberit adapter jaws ZB 203A
- For safety reasons, it is absolutely essential to observe the following maintenance intervals and perform the maintenance work described. The same also applies to the mandatory maintenance regulations for the pressing tools. This Geberit adapter jaw ZB 203A does not need to be tested by authorized repair shops if it is used as intended. However, the Geberit adapter jaw ZB 203A must still be maintained. Geberit adapter jaws ZB 203A that are not maintained, or are not professionally maintained, can cause accidents and injuries.
It is essential to observe the maintenance intervals and maintenance work outlined below:
Authorized repair shops
The addresses of authorized repair shops can be requested from the Geberit sales companies.
Disposal
Disposal of Geberit pressing attachments
Geberit pressing attachments are made of steel. Therefore, Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) that are no longer in use do not belong in non-recyclable waste. They must be directly returned to Geberit for proper disposal or sent to a local collection point for scrap metal.
Conformity
Declaration of conformity for Geberit pressing attachments
Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws)
are part of a system and do not have their own declaration of conformity. The
relevant declarations of conformity are included with the pressing tools.
Person in charge of documentation
Jörg Schneider, Product Compliance, Geberit International AG, 8645 Jona, Switzerland
Geberit International AG
- Schachenstrasse 77, CH-8645 Jona
- documentation@geberit.com
- www.geberit.com
References
Read User Manual Online (PDF format)
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