GEBERIT 970.496.00.0 Mapress Pressschlingen User Manual
- June 1, 2024
- GEBERIT
Table of Contents
GEBERIT 970.496.00.0 Mapress Pressschlingen
Specifications
- Brand: Geberit
- Model: Mapress
- Product Code: 970.496.00.0(01)
The Geberit Mapress system includes press fittings and press jaws designed for use with Geberit Mapress system pipes. Only use Geberit Mapress press jaws and intermediate jaws that match the diameter of the Geberit Mapress press fittings being processed.
Product Usage Instructions
Safety Instructions
Always follow the safety instructions provided in the manual. Use only Geberit Mapress press jaws and intermediate jaws in good condition that match the diameter of the press fittings.
Product Description
The Geberit Mapress system includes press jaws and intermediate jaws. The press jaws come in sizes [2XL] and [3]. The intermediate jaws are available in sizes [2XL] and [3].
Operation
Pressing with Geberit Mapress Press Jaws [2XL] and [3], d76.1 and d88.9:
- Ensure the press jaws are in good condition.
- Separate the jaw segments and place the press jaw around the Geberit press fitting.
- Ensure the press contour of the press jaw is correctly positioned on the fitting bead of the Geberit press fitting. The jaw is properly positioned when the center plate points towards the pipe.
- Rotate the closed press jaw into the pressing position.
- Insert the six claws of the Geberit intermediate jaw into the grooves of the Geberit press jaw.
- Release both jaw levers.
- Press the Geberit press fitting. Refer to the operating instructions of the product for detailed steps.
FAQ
- Q: Can I use press jaws of different sizes with the Geberit Mapress system?
- A: No, only use Geberit Mapress press jaws that match the diameter of the press fittings being processed for optimal performance and safety.
- Q: How do I know if the press jaw is correctly positioned on the fitting bead?
- A: Ensure that the centre plate of the press jaw points towards the pipe when placing it on the fitting bead to verify correct positioning.
Basic safety notes
Intended use
Geberit Mapress pressing collars and adapter jaws are intended exclusively for pressing Geberit Mapress system pipes and press fittings. Geberit Mapress pressing collars and adapter jaws may only be used in the following pressing tools:
- Geberit pressing tools that carry the same compatibility mark 2XL or 3 as the Geberit Mapress pressing collar and adapter jaw
- pressing tools from other manufacturers that have been approved by Geberit for processing Geberit Mapress system pipes and press fittings. → See the Technical Information “Compatible pressing tools for the Geberit FlowFit, Geberit Mepla, Geberit Mapress and Geberit Volex pressing systems” Other pressing tools have not been tested by Geberit in terms of their suitability for the Geberit Mapress pressing collars and adapter jaws. Using pressing tools with excessive press capacity can significantly reduce the service life of the pressing collars and adapter jaws Only use Geberit Mapress pressing collars and adapter jaws that correspond to the diameter of the Geberit Mapress pressfittings to be processed.
Improper use
WARNING
Risk of injury when used in pressing tools with excessive press capacity
- Only use pressing tools as intended
Geberit Mapress pressing collars and adapter jaws are intended exclusively for use in accordance with this user manual. Other uses are deemed to be improper and can lead to serious injury or death. Geberit Mapress pressing collars and adapter jaws are not intended for use in the following drive machines:
- REMS Power-Press E
- REMS Power-Press 2000
- ROLLER’S Uni-Press E
- ROLLER’S Uni-Press 2000
User qualifications
Without suitable training, users cannot detect or may incorrectly estimate the hazards presented by the pressing procedure. They are therefore at risk of injuring themselves or others.
- Only skilled persons qualified in pipe installations are permitted to use Geberit Mapress pressing collars and adapter jaws.
- Users must be conversant with and apply country-specific safety regulations.
- Users working with Geberit pressing collars and Geberit adapter jaws for the first time must have been instructed by an expert in safe handling or have attended a specialist course.
Following information and instructions
- Failure to observe the safety notes and instructions can lead to injuries.
- Read through and observe all safety notes and instructions relating to the pressing tool, Geberit pressing collar and Geberit adapter jaw before commissioning.
- Read and observe the safety notes for the consumables used.
- Retain all safety notes and instructions for future use.
Avoiding hazards caused by defective Geberit pressing attachments
WARNING
Risk of injury caused by flying fragments
- Wear protective goggles and a protective helmet.
Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) are exposed to significant forces during the pressing procedure and wear out. The use of worn or damaged Geberit pressing attachments can lead to serious injuries or death.
- Only use pressing attachments if they are in perfect working order.
- Maintain the pressing attachments regularly.
- See “Maintenance regulations for Geberit pressing attachments”, page 67.
- Only store the pressing attachments in dry rooms.
- Transport pressing attachments in shockprotected transport cases
- Regularly inspect pressing attachments for defects and damage before and after every use. Inspect the pressing jaws particularly for incipient cracks in the pressing contour and on the flanges.
- If there are incipient cracks: take the pressing attachments out of service immediately, label them as defective and do not use them again.
Avoiding damage to Geberit pressing attachments caused by faulty pressing operations
WARNING
Risk of injury caused by the use of incorrect pressing attachments
- Only use pressing attachments that correspond to the diameter of the pressfittings to be processed. Geberit pressing attachments can be damaged by faulty pressing operations or use; for example, if foreign bodies are pressed along with the pressfitting.
- Only use Geberit adapter jaws and pressing collars that carry the same compatibility mark.
- Do not tilt the pressing attachments on the pressfitting.
- Hook the claws of the adapter jaw into the pressing collar correctly.
- If you suspect that the pressing attachment is damaged, replace it and have the damaged pressing attachment tested by an authorised repair shop.
Using personal protective equipment
-
Without suitable protective equipment, people may be seriously injured or killed by flying fragments from Geberit pressing attachments.
-
Wear a protective helmet, protective goggles and safety shoes during the pressing procedure. Maintenance and repairs only to be carried out by repair shops
Geberit pressing tools and Geberit pressing attachments that are not maintained, or are not professionally maintained, can cause serious accidents. -
It is imperative that users comply with the date of the next maintenance inspection, stated on the service sticker.
-
Maintenance and repair work may only be performed by authorised repair shops.
-
Perform maintenance on the Geberit pressing tool and Geberit pressing attachments according to instructions. → See “Maintenance”
Explanation of symbols
Symbols in the instructions
Symbols on the product
Product description
Structure of the Geberit Mapress pressing collars and Geberit adapter jaws Geberit Mapress pressing collars [2XL] and [3]
- Sliding segments
- Pressing contour
- Grooves
- Collar joints
- Segment shells
- Compatibility mark
- Marks
- Sliding segments
- Pressing contour
- Locking lug
- Pins and contact
- Grooves
- Collar joints
- Segment shells
- Locking pin with contact
- Marks
- Release lever
- Centring plate
- Compatibility mark
The position of the locking pin in the locking lug displays the status of the pressing procedure:
- Position 1: the pressing collar is positioned
- Position 2: the connection has undergone preliminary pressing
- Position 3: the connection has undergone final pressing
Geberit Mapress adapter jaws [2XL] and [3]
- Jaw lever
- Claw
- Flange
- Jaw joints
- Electrical contacts
- Compatibility mark
Operation
Inserting the Geberit adapter jaw into the pressing tool
CAUTION
Risk of injury due to unsecured Geberit pressing attachments falling
- When inserting the Geberit pressing attachments (pressing jaws, adapter jaws) into the tool holder, the pressing tool must be upright.
ATTENTION
Damage to the tool caused by incorrect use
- Only use Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) that carry the same compatibility mark as the pressing tool.
- Insert the Geberit adapter jaw into the pressing tool as described. → See operating instructions for the relevant pressing tool.
Pressing with Geberit Mapress pressing collar [2XL] and [3], d76.1 and d88.9
WARNING
Risk of injury caused by flying fragments if used incorrectly or if worn or damaged pressing collars and adapter jaws are used
- Only use the pressing collars and adapter jaws if they are in perfect working order.
- Make sure that the adapter jaw used fits the pressing collar.
- If the pressing collar and adapter jaw have been used incorrectly, or in a way that does not comply with their intended use, do not continue to use them and have them tested by an authorised repair shop.
- Wear suitable protective equipment (protective goggles, protective helmet, etc.).
ATTENTION
Damage to the Geberit pressing attachments due to a failed pressing sequence The Geberit pressing attachments can be damaged by a failed pressing sequence.
- Replace the damaged pressing attachments and take them out of service.
- If you suspect that the pressing attachment is damaged, replace it and have the damaged pressing attachment examined by an authorised repair shop.
-
To open the Geberit pressing collar, pull the collar segments apart and fit the pressing collar around the Geberit press fitting.
-
Check that the sliding segments move as they are meant to. Ensure that the sliding segments move freely and that the marks on the sliding segments and the shells form a line.
-
Make sure that the pressing contour of the Geberit pressing collar is positioned correctly on the fitting bead of the Geberit pressfitting.
The pressing collar is correctly positioned when the centring plate is pointing towards the pipe. -
Turn the closed Geberit pressing collar to the pressing position.
-
To open the Geberit adapter jaw ZB 323 or ZB 221, push both jaw levers together.
ATTENTION
Damage to the Geberit pressing collar if Geberit adapter jaw is used incorrectly- Make sure that the claws of the Geberit adapter jaw always completely embrace the pins of the Geberit pressing collar.
-
Guide the claws of the Geberit adapter jaw into the grooves of the Geberit pressing collar and hook them into the pins.
-
Release both jaw levers
CAUTION
Danger of crushing- Keep your hands at a safe distance from the Geberit pressing collar and adapter jaw.
-
Press the Geberit press fitting. See operating instructions for
the relevant pressing tool. -
After the pressing procedure, check that the Geberit pressing collar is fully closed.
ATTENTION
Leaking connection due to failed pressing sequence- Make sure that the pressing collar is completely closed after the pressing sequence.
- Have any Geberit pressing collars that have not been closed completely, as well as the adapter jaw and pressing tool, inspected by an authorised repair shop.
- Replace any connections that have not been pressed correctly. They must not be pressed again.
- If there are any burrs on the pressfitting after the pressing procedure, have the pressing collar and the adapter jaw tested by an authorised repair shop.
-
Open the Geberit adapter jaw and remove it from the Geberit pressing collar
CAUTION
Danger of cutting due to sharp edges on the Geberit pressfitting
Defective Geberit pressing collars can cause sharp edges to form on the Geberit pressfitting.- Only use pressing collars that are in perfect working order and are maintained.
- Check the pressfitting for sharp edges after the pressing procedure and replace the pressing collar if necessary or have it tested by an authorised repair shop.
-
Open the Geberit pressing collar and detach it.
If a press connection has not been completely pressed – in the event of a power cut, for example – it must be pressed again. The Geberit pressing jaw and the pressing collar must not be removed or rotated during the process. Corrective pressing is performed in the same way as a normal pressing operation. Depending on the state of the preliminary pressing, there may be considerable idle stroke before the pressing tool engages during corrective pressing
Pressing with Geberit Mapress pressing collar [2XL] and [3], d108
WARNING
Risk of injury caused by flying fragments if used incorrectly or if worn or damaged pressing collars and adapter jaws are used
- Only use the pressing collars and adapter jaws if they are in perfect working order.
- Make sure that the adapter jaw used fits the pressing collar.
- If the pressing collar and adapter jaw have been used incorrectly, or in a way that does not comply with their intended use, do not continue to use them and have them tested by an authorised repair shop.
- Wear suitable protective equipment (protective goggles, protective helmet, etc.).
ATTENTION
Damage to the Geberit pressing attachments due to a failed pressing sequence The Geberit pressing attachments can be damaged by a failed pressing sequence.
- Replace the damaged pressing attachments and take them out of service.
- If you suspect that the pressing attachment is damaged, replace it and have the damaged pressing attachment examined by an authorised repair shop.
Pressing with the Geberit pressing collar d108 mm is performed in two stages with two different adapter jaws:
- preliminary pressing with pressing collar and adapter jaw ZB 323 with compatibility mark or ZB 221 with compatibility mark 2XL
- final pressing with pressing collar and adapter jaw ZB 324 with compatibility mark or ZB 222 with compatibility mark 2XL
After correct preliminary pressing, the pressing collar can no longer be removed from the press fitting.
-
To open the Geberit pressing collar, push in the locking pin and at the same time, pull the pressing collar apart at the locking lug.
-
Check that the sliding segments move as they are meant to. Ensure that the sliding segments move freely and that the marks on the sliding segments and the shells form a line.
-
Place the open pressing collar onto the fitting bead of the pressfitting.
-
Make sure that the pressing contour of the Geberit pressing collar is positioned correctly on the fitting bead of the Geberit pressfitting.
- The pressing collar is correctly positioned when the centring plate is pointing towards the pipe.
-
Slide the locking lug over the locking pin until the locking pin snaps into position 1 and the pressing collar firmly surrounds the press fitting.
-
Turn the closed Geberit pressing collar to the pressing position.
-
Make sure that the release lever and locking lug form a line.
-
To open the Geberit adapter jaw ZB 323 or ZB 221, push both jaw levers together.
ATTENTION
Damage to the Geberit pressing collar if Geberit adapter jaw is used incorrectly- Make sure that the claws of the Geberit adapter jaw always completely embrace the pins of the Geberit pressing collar.
-
Guide the claws of the Geberit adapter jaw into the grooves of the Geberit pressing collar and hook them into the pins. Make sure that the claws fully grasp the pins.
-
Release both jaw levers.
CAUTION
Danger of crushing- Keep your hands at a safe distance from the Geberit pressing collar and adapter jaw.
-
Perform a preliminary pressing on the Geberit press fitting. See operating instructions for the relevant pressing tool.
- The locking pin is in position 2.
-
Open the Geberit adapter jaw and remove it from the pressing collar.
- Preliminary pressing is complete.
- The pressing collar can no longer be removed.
- Change the Geberit adapter jaw for final pressing.
-
To open the Geberit adapter jaw ZB 324 or ZB 222, push both jaw levers together.
ATTENTION
Damage to the Geberit pressing collar if the Geberit adapter jaw is used incorrectly- Make sure that the claws of the Geberit adapter jaw always completely embrace the pins of the Geberit pressing collar.
-
guide the claws of the Geberit adapter jaw into the grooves of the Geberit pressing collar and hook them into the pins. Make sure that the claws fully grasp the pins.
-
Release both jaw levers.
CAUTION
Danger of crushing- Keep your hands at a safe distance from the Geberit pressing collar and adapter jaw.
-
Press the Geberit press fitting. See operating instructions for the relevant pressing tool.
- The locking pin is in position 3.
-
After the pressing procedure, check that the Geberit pressing collar is fully closed.
ATTENTION
Leaking connection due to failed pressing sequence- Make sure that the pressing collar is completely closed after the pressing sequence.
- Have any Geberit pressing collars that have not been closed completely, as well as the adapter jaw and pressing tool, inspected by an authorised repair shop.
- Replace any connections that have not been pressed correctly. They must not be pressed again.
- If there are any burrs on the pressfitting after the pressing procedure, have the pressing collar and the adapter jaw tested by an authorised repair shop.
-
Open the adapter jaw and remove it from the pressing collar.
-
Push the release lever towards the pressing collar to release the locking pin and loosen the pressing collar.
-
Pull the pressing collar apart.
-
The locking pin is in position 1
CAUTION
Danger of cutting due to sharp edges on the Geberit pressfitting
Defective Geberit pressing collars can cause sharp edges to form on the Geberit pressfitting. -
Only use pressing collars that are in perfect working order and are maintained.
-
Check the pressfitting for sharp edges after the pressing procedure and replace the pressing collar if necessary or have it tested by an authorised repair shop.
-
-
Push in the locking pin, pull apart the pressing collar and remove it.
If a press connection has not been completely pressed – in the event of a power cut, for example – it must be pressed again. The Geberit pressing jaw and the pressing collar must not be removed or rotated during the process. Corrective pressing is performed in the same way as a normal pressing operation. Depending on the state of the preliminary pressing, there may be considerable idle stroke before the pressing tool engages during corrective pressing.
Maintenance
Maintenance regulations for Geberit pressing attachments
For safety reasons, it is absolutely essential to observe the following maintenance intervals and perform the maintenance work described. The same also applies to the mandatory maintenance regulations for the pressing tools. Geberit pressing collars and adapter jaws that are not maintained, or are not professionally maintained, can cause accidents and injuries. It is essential to observe the maintenance intervals and maintenance work outlined below:
| Maintenance interval | Maintenance work |
|---|
Regularly, before use, at the start of the working day
| ▶ Check the Geberit pressing collar and adapter jaw for externally visible defects such as damage, material cracks, patches of rust and other signs of wear. If defects are present, replace the pressing collar and adapter jaw or have the defects repaired by an authorised repair shop.
• Pressing collar:
– Spray the pressing contour and joint with a lubricant recommended by Geberit and clean with a cloth.
– Remove deposits in the pressing contour.
– Check that the collar joints and sliding segments can be moved easily. If necessary, move the joints and segments several times until they are able to move easily.
• Adapter jaw:
– Spray the entire adapter jaw with a lubricant recommended by Geberit and clean with a cloth.
– Check that the jaw levers and jaw joints of the adapter jaw can move easily. If necessary, move the jaw levers several times until they are able
to move easily.
| Maintenance interval | Maintenance work |
|---|
After 3000 pressing operations or after one year at the latest in accordance with the information on
the service sticker
|
• Have the state of wear of the pressing collar and the adapter jaw checked by an authorised repair shop.
Authorised repair shops
The addresses of authorised repair shops can be requested from the Geberit sales companies.
Disposal
Disposal of Geberit pressing attachments
Geberit pressing attachments are made of steel. Therefore, Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) that are no longer in use do not belong in non-recyclable waste. They must be directly returned to Geberit for proper disposal or sent to a local collection point for scrap metal. Conformity
Declaration of conformity for Geberit pressing attachments
Geberit pressing attachments (pressing jaws, pressing collars, adapter jaws) are part of a system and do not have their own declaration of conformity. The relevant declarations of conformity are included with the pressing tools.
Person in charge of documentation
Jörg Schneider, Product Compliance, Geberit International AG, 8645 Jona, Switzerland
Contact
- Geberit International AG
- Schachenstrasse 77, CH-8645 Jona
- documentation@geberit.com
- www.geberit.com