FOAMit GI-30N-AM 30 Gallon Gel Unit With Agitator

Product Information

• Model: GI-30N-AM
• Capacity: 30 Gallons
• Features: Agitator for mixing

Product Usage Instructions

Safety Precautions
It is crucial to follow all safety precautions to prevent injury or damage. Always wear appropriate personal protective equipment (PPE) as indicated in the Safety Data Sheet (SDS).

Operation

1. Before operating the unit, ensure you have read and understood all instructions in the manual.
2. Do not exceed 100 psi (6.9 bar) of incoming air pressure.
3. Never use hydrocarbons or flammable products with the unit.
4. When switching between alkaline and acid solutions, thoroughly flush the unit with fresh water.

Maintenance

1. After each use, depressurize the unit by opening the discharge ball valve.
2. Do not leave the unit unattended while pressurized.
3. Do not operate the unit if it is damaged or leaking.
4. Avoid using unauthorized parts for servicing or modifying the unit.
5. Air lines must be filtered, clean, dry, and free of moisture to prevent pump damage.

FAQ

• Q: Can I use hydrocarbons with this unit?
  A: No, using hydrocarbons or flammable products may result in explosions, fire, and serious injury or death. Never use them with this unit.

• Q: What should I do if the unit is damaged or leaking?
  A: Do not operate the unit if it is damaged or leaking. Using a damaged unit may result in exposure to chemical solutions, serious injury, or death. Contact a qualified service technician for repairs.

READ ALL INSTRUCTIONS BEFORE USING OR SERVICING THIS UNIT. KEEP THIS MANUAL IN A LOCATION THAT IS READILY AVAILABLE TO USERS AND SERVICE TECHNICIANS.

Scan this code for the service manual

Safety

WARNING
PEOPLE OR OBJECTS CAN BE HURT OR DAMAGED IF THIS UNIT IS NOT USED CORRECTLY!

• Failure to read all the instructions before operating the unit may result in personal injury or death from the improper use of the chemical solution. Anyone handling, operating, or using the unit must read and understand the instructions in the manual. The buyer assumes all responsibility for safety and proper use per the instructions.

• Using or servicing the unit without appropriate personal protective equipment (PPE) may result in serious injuries such as burns, rashes, eye, throat, or lung damage, and death. Always wear PPE as indicated in the Safety Data Sheet (SDS) when using or servicing the unit. Protect eyes, skin, and lungs against drifting spray.

• Chemical solutions may pose a health risk and death if they contact the skin or eyes, and are inhaled
  or swallowed. Always read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS associated with the chemical solution before using the unit.

• Pressure within the equipment may cause an unexpected release of the chemical solution and cause serious injuries such as burns, rashes, eye damage, throat or lung damage, and death.

• Always depressurize and clean the unit after each use. Release any remaining air pressure by opening the discharge ball valve. Never leave the unit unattended while pressurized.

• Using the unit with fluid temperatures above 100°F (37.8°C) may result in scalding, burns, serious injury, or death. DO NOT use a solution above 100°F (37.8°C).

• Operating the unit when damaged or leaking may result in exposure to chemical solutions, serious injury, or death. Never use the unit if it is damaged or leaking.

• Never point the discharge wand at yourself, another person, or any object you do not want to be covered in chemicals.

• Using incoming air pressure exceeding 100 psi (6.9 bar) may result in pressure buildup, explosion, serious injury, or death. DO NOT exceed 100 psi (6.9 bar) incoming air pressure when operating
  the unit.

• Use of hydrocarbons and flammable products may result in explosions, fire, and serious injury or death. Never use hydrocarbons or flammable products with the unit.

• Mixing an alkaline with an acid may result in a chemical reaction. Overheating of the mixture may cause it to splatter caustic compounds or release hazardous fumes, gas, and vapors. Always flush the unit with fresh water thoroughly when switching from an alkaline to an acid or an acid to an alkaline.

NOTICE

• Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.
• Use of an air lubricator before the unit may result in diminished performance and damage to the unit. Do not use an air lubricator before the unit.
• Moisture in the airlines will damage the pump and diminish the pump’s life. The air must be filtered, clean, dry, and free of moisture. If needed, install an air dryer before the unit.

PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations.

Service Guide

WARNING
Performing any maintenance with the unit pressurized and connected to the air supply may result in serious injury or death. Always ensure that the unit has been depressurized and disconnected from the air supply before conducting any maintenance. Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.

Maintaining Your Unit
To keep your unit operating properly, periodically perform the following maintenance procedures:

Note:
Disconnect couplers from the air fittings before opening the backplate and servicing the unit.

• Inspect the pump for wear and leaks.
• Inspect all hoses for leaks or excessive wear.
• Make sure all hose clamps are in good condition and properly secured.
• Replace the filter located within the air regulator as needed. Clean by unthreading the air regulator bowl from the air regulator.
• Check the suction line for debris. Clean as needed.
• Drain your air compressor tank regularly to help extend pump life. An air source with a high moisture content will accelerate pump wear.
• Note: If your air source has a high moisture content, install a water separator to the air fitting on the backplate. See Page 8 for more details. (Back plate assembly)

Servicing Your Unit
Most repairs on the unit can be performed with the following tools:

• Crescent wrench (2x)
• ⁷/16 in. (11 mm) open-ended wrench
• Flat head screwdriver
• Thread seal tape

• 2 Phillips head screwdriver

• 3 Phillips head screwdriver

• Hose cutters
• Knife

Troubleshooting Your Unit
If your unit is not operating properly, try using these troubleshooting tips:

Issue

|

Solution

---|---
The agitator not mixing properly, or not at all.| •   Check to ensure that the agitator is below the solution level. The agitator will not mix properly if the solution level is too low.

•   If the solution level is correct, the air motor assembly may need to be replaced.

The air regulator bowl or air filter has debris such as water, oil, or rust particles| •   Clean by unthreading the air regulator bowl from the air regulator.
The pump is cycling slower than normal| •   Verify air supply meets the minimum air requirements for the unit.

•   Inspect the outlet side of the system for build-up. Clean as needed.

The pump is cycling faster than normal| •   Inspect the suction line for debris build-up. Clean as needed.

•   Verify suction line ball valve is open.

•   Inspect the suction line for holes or kinks.

•   Remove and inspect the inlet barb fitting. Verify the o-ring is in place and good condition.

Air passes through the pump without cycling| •   The pump needs to be replaced.
The unit operates at a reduced pressure| •   Check the suction line for debris or damage. Clean or replace as needed.

•   Check the air compressor supplying the unit. If the pressure is less than 40 psi (2.8 bar), turn off the unit until the compressor can catch up.

•   If the air supply is 50 psi (3.4 bar) or above, check the air gauge, which should read near 50 psi (3.4 bar). If the air gauge reads more or less than 50 psi (3.4 bar), adjust the pressure by turning the knob on the top of the

air regulator.

Assembly Instruction

Tank Assembly

TNKA-30N-BK-AM:
30-gallon natural tank assembly for portable gel air motor units – includes a black lid, drain plug, wheels, suction valve, and backplate thumb nuts

LDA-5BK:
Lid assembly – includes 5 in. black lid, lid flange, and mounting screws

with lock

LDA-5BK

VLVA-BVPVC34:
Suction valve assembly – includes 3/4 in. PVC valve, bushing, 3/4 in. hose barb elbow, and screw band clamp

WHLA-AXL1812:
10 in. wheel assembly – includes 18.5 in. axle, axle plate, bolts, washers, and cotter pins

– 2 holes

8| AXL1812| Axle – stainless – 0.625 dia. x 18.5 in.
9| B142012-VS| ¼-20 x ½ in. bolt – stainless – truss head Phillips – Vibra-Seal
10| W10| Wheel – non-marking – 10 in.

11

| ****

FW58

| Flat washer for 5/8 in. od pipe or axle – stainless – 0.64 in. id x 1.2 in. od x 0.05 in. thk

Back Plate Assembly

PA-GI12-AM:
Plate assembly for portable gel air motor units with 1/2 in. hose – Santoprene pump

Additional plate assembly pump options:

• PA-GI12K-AM: Kalrez pump
• PA-GI12V-AM: Viton pump

1

| ****

A P56

| Pump with Santoprene seals – includes hose barbs, air fitting, and exhaust barb
 | ****

B P56K

| Pump with Kalrez seals – includes hose barbs, air fitting, and exhaust barb

C P56V

| Pump with Viton seals – includes hose barbs, air fitting, and exhaust barb
2| CV1438| 1/4 MPT x 3/8 barb – PVC check valve

– SS spring

3| NV14| Needle valve – ¼ in. NPT – includes black knob
4| SC1414| Stainless pipe coupler – 1/4 in. x 1/4 in.
5| HBSS1438| Stainless hose barb 1/4 MPT x 3/8 barb
6| AG100| Air gauge – ⅛ in. NPT – 100 psi dry model

7

| ****

R25

| Air regulator – two ¼ in. FPT ports – two ⅛ in. FPT ports – includes filter and bowl
8| H14BL-F| ¼ in. blue hose – hybrid TPE – available per ft.
9| HBFSS1238| Stainless steel hose barb 1/2 FPT x 3/8 barb
10| H38BL-F| ⅜ in. blue hose – hybrid TPE – available per ft.

5

|

TW14NPT

| Tooth lock washer for 1/4 in. NPT – stainless – 0.56 in. id x 0.96 in. od x

0.06 in. thk

6| SSA14| Stainless adaptor 1/4 MPT x 1/4 FPT
7| SSSFN12| Serrated flange nut – stainless – ½ in.
8| SSA14BKH| Bulkhead adapter – stainless – ¼ NPT x ¼ NPSM
9| FW12NPT| Flat washer for 1/2 in. NPT – stainless –

0.88 in. id x 1.5 in. od x 0.05 in. thk

10| HBSS1212| Stainless hose barb ½ MPT x 1/2 barb
11| SSE14| Stainless street elbow 1/4 in.

Optional Components

WSA-20CFM:
Water separator assembly – 20 CFM – ¼ in. FPT ports – includes air plug and union fittings

Back Plate Sub-assemblies

RGA-R25-PF:
Air regulator assembly for portable gel units – includes air gauge, pump barb, hose, bulkhead fittings, and air plug

⅜ in. hose

6| H38BL-F| ⅜ in. blue hose – hybrid TPE – available per ft.
7| HBSSEL1438| Stainless hose barb ¼ MPT x ⅜ barb elbow

8

|

R25

| Air regulator – two ¼ in. FPT ports – two ⅛ in. FPT ports – includes filter and bowl
9| AG100| Air gauge – ⅛ in. NPT – 100 PSI dry model
10| SSA14BKH| Bulkhead adapter – stainless – ¼ NPT x ¼ NPSM
11| SSSFN12| Serrated flange nut – stainless – ½ in.
12| AP14| Air fitting ¼ MPT x plug – nickel-plated brass

Hose Assembly

HA12BL-30:
Hose assembly – 30 ft. of 1/2 in. blue* hose – includes ferruled hose barb and screw band clamp

Additional colors are available, see the datasheet for options.

AKSS12:
Stainless anti-kink spring for 1/2 in. hose

Air Motor Assembly

AIRMTRA-GEL-PRP:
Air motor assembly for portable gel air motor units – includes air motor, coupling, and prop and shaft

AIRMTRA-GEL:
Air motor assembly – includes the motor, quick connects, hose, hose barb, screw band clamps, bolts, and locknuts

barbs
2| B1420114-PH| 1/4-20 x 1 1/4 in. bolt – stainless – pan head Phillips
3| PL-GEL-MTR| Plate for TNK-30N-AM (gel motor mount) – PL-4X8-3/4- white
4| LN1420| 1/4-20 locknut – stainless – nylon insert
5| SSC38| Stainless screw band clamp for

⅜ in. hose

6| H38BL-F| ⅜ in. blue hose – hybrid TPE – available per ft.
7| HBSS1438| Stainless hose barb 1/4 MPT x 3/8 barb
8| QCB14F| Brass noncheck 1/4 in. quick connect air plug – FPT
Item number| Description
---|---
9| CP1212| Coupling – 1/2 in. x 1/2 in. shafts – stainless
10| GEL-PRP| Prop and shaft for gel air motor units – stainless

Wand Assembly

SSWA1224-ST-GEL:
Stainless wand assembly for portable gel units with 1/2 in. hose – includes 24 in. stainless wand, ST2520SS spray tip, stainless ball valve, coupler, and bushing

Additional Spray Tips
Additional spray tips can be found in the parts package

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