FOAMit GI-5N 5 Gallon Gel Unit

Specifications:

• Product Name: 5 Gallon Gel Unit
• Model: GI-5N
• Capacity: 5 gallons
• Maximum Operating Pressure: 100 psi (6.9 bar)

Product Information

The 5 Gallon Gel Unit, model GI-5N, is designed for handling and dispensing chemical solutions in various applications. It is\ essential to follow all safety precautions and guidelines outlined in the service manual to ensure safe and effective operation of the unit.

Usage Instructions:

Safety Precautions:

• Always wear appropriate Personal Protective Equipment (PPE) as indicated in the Safety Data Sheet (SDS).
• Avoid contact with chemical solutions on skin, eyes, or inhalation.
• Never operate the unit when damaged or leaking.
• Do not exceed the maximum operating pressure of 100 psi (6.9 bar).

Cleaning and Maintenance:

After each use, depressurize the unit by opening the discharge ball valve and clean it thoroughly to prevent any chemical residue buildup. Regular maintenance is essential for optimal performance and longevity of the unit.

Chemical Compatibility:

Ensure that the chemical solutions used with the unit are compatible and follow proper procedures for switching between different types of chemicals to prevent hazardous reactions.

Air Supply:

Ensure that the air supplied to the unit is filtered, clean, dry, and free of moisture. Do not use an air lubricator before the\ unit as it may result in diminished performance and damage to the unit.

FAQ

• Q: Can I use flammable products with the 5 Gallon Gel Unit?
  • A: No, using hydrocarbons or flammable products with the unit may result in explosions, fire, and serious injury or death. Avoid using such products with the unit.
• Q: What should I do if the unit is damaged or leaking?
  • A: Never operate the unit if it is damaged or leaking. Contact a qualified service technician for repair or replacement.

READ ALL INSTRUCTIONS BEFORE USING OR SERVICING THIS UNIT. KEEP THIS MANUAL IN A LOCATION THAT IS READILY AVAILABLE TO USERS AND SERVICE TECHNICIANS. English (Original Instructions)

Safety

WARNING

PEOPLE OR OBJECTS CAN BE HURT OR DAMAGED IF THIS UNIT IS NOT USED CORRECTLY!

• Failure to read all the instructions before operating the unit may result in personal injury or death from the improper use or the chemical solution. Anyone handling, operating or using the unit must read and understand the instructions in the manual. The buyer assumes all responsibility for safety and proper\ use in accordance with the instructions.
• Using or servicing the unit without appropriate personal protective equipment (PPE) may result in serious injury such as burns, rashes, eye, throat or lung damage and death. Always wear PPE as indicated in the
• Safety Data Sheet (SDS) when using or servicing the unit. Protect eyes, skin, and lungs against drifting spray.
• Chemical solutions may pose a health risk and death if they contact the skin or eyes, are inhaled or swallowed. Always read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS associated with the chemical solution beforeusing the unit.
• Pressure within the equipment may cause an unexpected release of the chemical solution and cause serious injury such as burns, rashes, eye damage, throat or lung damage and death.
• Always depressurize and clean the unit after each use. Release any remaining air pressure by opening the discharge ball valve. Never leave the unit unattended while pressurized.
• Using the unit with fluid temperatures above 100°F (37.8°C) may result in scalding, burns, serious injury or death. DO NOT use a solution with a temperature above 100°F (37.8°C). Operating the unit when damaged or leaking may result in exposure to chemical solutions, serious injury or death. Never use the unit if it is damaged or leaking.
• Never point the discharge wand at yourself, another person, or any object you do not want covered in chemical.
• Using incoming air pressure exceeding 100 psi (6.9 bar) may result in pressure buildup, explosion, serious injury or death. DO NOT exceed 100 psi (6.9 bar) incoming air pressure when operating the unit. Use of hydrocarbons and flammable products may result in explosions, fire and serious injury or death. Never use hydrocarbons or flammable products with the unit.
• Mixing an alkaline with an acid may result in a chemical reaction. Overheating of the mixture may cause it to splatter caustic compounds or release hazardous fumes, gas and vapors. Always flush the unit with fresh water thoroughly when switching from an alkaline to an acid or an acid to an alkaline.

NOTICE

Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.\ Use of an air lubricator before the unit may result in diminished performance and damage to the unit. Do not use an air lubricator before the unit. Moisture in the air lines will damage the pump and diminish the pump life. The air must be filtered, clean, dry andfree of moisture. If needed, install an air dryer before the unit.

PROTECT THE ENVIRONMENT

Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations.

Service Guide

WARNING

Performing any maintenance with the unit pressurized and connected to the air supply may result in serious injury or death. Always ensure that the unit has been depressurized and disconnected from the air supply before conducting any maintenance. Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.

Maintaining Your Unit

To keep your unit operating properly, periodically perform the following maintenance procedures:

• Inspect the pump for wear and leaks.
• Inspect all hoses for leaks or excessive wear. Make sure all hose clamps are in good condition and properly secured.
• Replace the filter located within the air regulator as needed. Clean by unthreading the air regulator bowl from the air regulator.
• Check the suction line and strainer for debris. Clean as needed.
• Drain your air compressor tank on a regular basis to help extend pump life. An air source with a high moisture content will accelerate pump wear.

Note: If your air source has a high moisture content, install a water separator to the air fitting on the backplate. for more details. (Back plate assembly)

Servicing Your Unit

Most repairs on the unit can be performed with the following tools:

• Crescent wrench (2x)
• ⁷/16 in. (11 mm) open-ended wrench
• Flat head screwdriver
• Thread seal tape

• 2 Phillips head screwdriver

• 3 Phillips head screwdriver

• Hose cutters
• Knife

Troubleshooting Your Unit

If your unit is not operating properly, try using these troubleshooting tips:

Air regulator bowl or air filter has debris such as water, oil, or rust particles| •   Clean by unthreading the air regulator bowl from the air regulator.
Pump is cycling improperly| •   Ensure proper gel chemical and concentration are being used.

•   Check to ensure discharge hose is uncoiled properly, and that there are no kinks that could obstruct fluid flow.

Air passes through the pump without cycling| •   The pump needs to be replaced.
The unit operates at a reduced pressure| •   Check suction line and strainer for debris or damage. Clean or replace as needed. To prevent damage to the unit, the strainer must always be used.

•   Check the air compressor supplying the unit. If the pressure is less than 40 psi (2.8 bar), turn off the unit until the compressor can catch up.

•   If the air supply is 50 psi (3.4 bar) or above, check the air gauge, which should read near 50 psi (3.4 bar). If the air gauge reads more or less than 50 psi (3.4 bar), adjust the pressure by turning the knob on the top of the

air regulator.

Tank Assembly

TNKA-5N-BK:

5-gallon natural tank assembly – black* cap – includes handle, wheels, and backplate thumb nuts

BPTNA:

Backplate thumb nut assembly – includes bolt, thumbnut, and tether

3

|

JC35B

| Black* 3.5 in. one-way vented cap polypropylene – includes EPDM gasket and check valve
4| TNK-5N-HNDL| Handle for 5 gallon tank
5| PTAB-TNK5N| Tab for TNK-5N handle – HDPE
6| TNK-5N| 5 gallon natural tank
7| HBSS1238| Stainless hose barb ½ MPT x ⅜ barb

Additional colors available, see datasheet for options

CSTA-5WHL:

5 in. caster wheel – includes bolt and washers

10

| ****

FW3816

| Flat washer for 3/8-16 bolt – stainless – 0.41 in. id x 0.88 in. od x 0.05 in. thk

Back Plate Assembly

Inside view

PA-SP12-TNK5:

Plate assembly for 5 gallon portable spray and gel units with ½ in. hose – Santoprene pump

Additional plate assembly pump options:

• PA-SP12K-TNK5: Kalrez pump
• PA-SP12V-TNK5: Viton pump

1

| ****

A P56

| Pump with Santoprene seals – includes hose barbs, air fitting, and exhaust barb
 | ****

B P56K

| Pump with Kalrez seals – includes hose barbs, air fitting, and exhaust barb

C P56V

| Pump with Viton seals – includes hose barbs, air fitting, and exhaust barb

2

| ****

R25

| Air regulator – two ¼ in. FPT ports – two ⅛ in. FPT ports – includes filter and bowl
3| AG100| Air gauge – ⅛ in. NPT – 100 PSI dry model
4| H14BL-F| ¼ in. blue hose – hybrid TPE – available per ft.

5

| ****

FW12NPT

| Flat washer for 1/2 in. NPT – stainless – 0.88 in. id x 1.5 in od x

0.05 in. thk

6| HBFSS1238| Stainless steel hose barb 1/2 FPT x 3/8 barb
7| STR38-IL| In-line strainer – ⅜ barb – EPDM gasket – 20 mesh SS – black bowl
8| SSC38| Stainless screw band clamp for

⅜ in. hose

9| H38BL-F| ⅜ in. blue hose – hybrid TPE – available per ft.

Back view

PA-SP12-TNK5:

Plate assembly for 5 gallon portable spray and gel units with ½ in. hose – Santoprene pump

Additional plate assembly pump options:

• PA-SP12K-TNK5: Kalrez pump
• PA-SP12V-TNK5: Viton pump

¼ NPSM

3| AP14| Air fitting ¼ MPT x plug – nickel-plated brass
4| FW12NPT| Flat washer for 1/2 in. NPT – stainless –

0.88 in. id x 1.5 in. od x 0.05 in. thk

5| HBSS1212| Stainless hose barb ½ MPT x ½ barb

Optional Components

WSA-20CFM:

Water separator assembly – 20 CFM – ¼ in. FPT ports –  includes air plug and union fittings

Back Plate Sub-assemblies

RGA-R25-PSP:

Air regulator assembly for portable spray and gel units – includes air gauge, pump barb, hose, bulkhead fittings, and air plug

6

|

R25

| Air regulator – two ¼ in. FPT ports – two ⅛ in. FPT ports – includes filter and bowl
7| AG100| Air gauge – ⅛ in. NPT – 100 PSI dry model
8| SSA14BKH| Bulkhead adapter – stainless – ¼ NPT x ¼ NPSM
9| SSSFN12| Serrated flange nut – stainless – ½ in.
10| AP14| Air fitting ¼ MPT x plug – nickel- plated brass

Back Plate Sub-assemblies

SCTNA-PF-TNK5:

Suction assembly for 5 gallon portable spray and gel units – includes hose, in-line strainer, and pump hose barb – for Santoprene pump

Additional suction assembly options:

• SCTNA-PFK-TNK5: Portables with Kalrez pump
• SCTNA-PFV-TNK5: Portables with Viton pump

bowl
3| SSC38| Stainless screw band clamp for ⅜ in. hose
4| H38BL-F| ⅜ in. blue hose – hybrid TPE – available per ft.
5| HBSS1238| Stainless hose barb ½ MPT x ⅜ barb

Hose Assembly

HA12BL-20:

Hose assembly – 20 ft. of ½ in. blue* hose – includes ferruled hose barb

Additional colors are available, see the datasheet for options.

AKSS12:

Stainless anti-kink spring for ½ in. hose

Wand Assembly

PWA1210-ST-GEL:

Poly wand assembly for portable gel units with 1/2 in. hose – includes 10 in. polypropylene wand, bushing, ST4008SS spray tip, SS ball valve, and connector

10 in. long
6| HHPB1214| Hex head poly bushing 1/2 MPT x 1/4 FPT
7| ST4008SS| Spray tip – 40 degree fan – 0.8 GPM – stainless – 1/4 MPT

Additional Spray Tips

Additional spray tips can be found in parts package

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Documents / Resources

| FOAMit GI-5N 5 Gallon Gel Unit [pdf] Owner's Manual
GI-5N 5 Gallon Gel Unit, GI-5N, 5 Gallon Gel Unit, Gallon Gel Unit, Gel Unit, Unit
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