SEALEY YK30ECF Hydraulic Press 30 Tonne Economy Floor Type Instruction Manual

: June 12, 2024
: SEALEY

Table of Contents

SEALEY YK30ECF Hydraulic Press 30 Tonne Economy Floor Type
Product Usage Instructions
FAQ
SAFETY
INTRODUCTION
SPECIFICATION
ASSEMBLY
INSTALLATION
OPERATION
MAINTENANCE
Warranty
CONTACT
Read User Manual Online (PDF format)
Download This Manual (PDF format)

SEALEY YK30ECF Hydraulic Press 30 Tonne Economy Floor Type

Product Usage Instructions

Safety Precautions

It is crucial to follow all safety guidelines provided in the manual to prevent injury or damage. Some key safety measures include:

Familiarize yourself with the press’s applications, limitations, and hazards.
Maintain the press in good condition and use authorized service agents for repairs.
Ensure the workpiece is securely fastened before operating the press.
Keep hands and body clear of the table during the operation.
Always wear appropriate personal protective equipment, including eye or face protection.

Operating Instructions

Follow these steps for the safe and efficient operation of the hydraulic press:

Ensure the press is located on a flat, firm, and level surface capable of supporting its weight and the workpiece.
Check that all fittings are tight before each use.
Release pressure from the hydraulic unit and clean the press when not in use.
Avoid off-centre loads and never exceed the rated capacity of the press.

FAQ

Q: Can I operate the press if any parts are missing?
A: No, operating the press with missing parts may cause failure and potential injury. Always ensure all components are intact before use.
Q: What should I do if I need to top up the hydraulic unit?
A: Do not use brake fluid for topping up. Only use good quality hydraulic oil (Sealey Part Number provided) for maintenance.
Q: Can untrained persons operate the press?
A: No, only trained individuals should operate the hydraulic press to prevent accidents and ensure safe usage.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

Familiarise yourself with the applications, limitations and hazards of the press.
Maintain the press in good condition (use an authorised service agent).
Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Keep the press clean for the best and safest performance.
Locate the press in an adequate working area for its function, keep the area clean and tidy and free from unrelated materials and ensure there is adequate lighting.
Ensure the workpiece is correctly secured before operating the press.
Ensure that all fittings are tight before each use.
Remove ill-fitting clothing. Remove ties, watches, rings, and other loose jewellery and contain long hair.
Keep hands and body clear of the table when operating the press.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Keep children and unauthorised persons away from the working area.
Securely attach the press to a flat, firm, level surface capable of supporting the weight of the press and any workpiece taking into account clearance for workpieces.
When not in use, release pressure from the hydraulic unit and clean the press. Stand or store the V blocks in a safe location.
DO NOT operate the press if any parts are missing as this may cause failure and/or possible personal injury.
DO NOT use the press for a task it is not designed to perform.
DO NOT make any modifications to the press.
DO NOT exceed the rated capacity of the press.
DO NOT apply off-centre loads.
DO NOT allow the workpiece or the v blocks to fall from the table.
DO NOT get the press wet or use it in damp locations or areas where there is condensation.
DO NOT operate the press when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT climb upon the press.
DO NOT use the press to compress a spring or any other item that could disengage and cause a potential hazard including personal injury.
DO NOT stand directly in front of a loaded press and never leave a loaded press unattended.
DO NOT allow untrained persons to operate the press.
WARNING! Always wear approved eye or face protection when operating the press. A full range of personal safety equipment is available from your Sealey stockist.
WARNING: DO NOT top up the hydraulic unit with brake fluid, or any other fluid other than a good quality hydraulic oil (Sealey Part Number: HJO500MLS/HJO5LS) as this may cause serious damage to the hydraulic unit and will invalidate the warranty.
WARNING! Always position the press against a wall. If the press is situated in the open workshop, a guard must be placed at the rear of the unit. This will prevent injury to bystanders in the event of the workpiece ejecting suddenly.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product but must be applied by the operator.

DANGER! The press is top-heavy. If it requires moving after assembly or for relocation, use suitable slings around the top crossbeam, or lift directly with a forklift with the forks located under the top crossbeam. DO NOT use a pallet truck.

INTRODUCTION

Made from high-quality steel with a powder-coated paint finish to help corrosion resistance.
Supplied in KD form.

SPECIFICATION

Model No:…………………………………………………. YK30ECF
Capacity:……………………………………………………..30 Tonne
Gauge Included:…………………………………………………….No
Maximum Height – Ram to Table:……………………….610mm
Minimum Height – Ram to Table:……………………… -265mm
Overall Height:………………………………………………1500mm
Overall Width:………………………………………………….750mm
Ram Diameter:……………………………………………….Ø56mm
Ram Stroke:……………………………………………………180mm
Table Aperture:………………………………………………..140mm
Total Ram Travel:…………………………………………….180mm
Type:…………………………………………………………..Hydraulic
Working Table Depth:……………………………………….260mm
Working Table Width:……………………………………….655mm

ASSEMBLY

Unpack the product and check the contents. Should there be any damaged or missing parts contact your supplier immediately. Take care when removing components from the packing as these units are very heavy.
Part numbers below refer to the attached Parts List.
Seek assistance from another person on the assembly of heavy parts.
Assemble the press, if possible, close to where the press will be located. Leave fixings loose until fully assembled then tighten to ease assembly.

FRAME ASSEMBLY

With the assistance of another person start the horizontal assembly of the press on a bench, or similar.
Attach the base section (#20) to the upright (#15) and the base support (#14) using M12 x 35 screws (#5), M12 flat washer (#6), M12
Repeat for the other side base section (#20).
With the assistance of another person, place the press in an upright position and insert the pin, and table support (#13) through the uprights (#15).
Take care, lift the table (#16) over the uprights and lower it onto the pins, and table support (#13). Insert pins (#21).
WARNING! Take care not to allow the table to drop onto the table pins and ensure your hands and fingers are kept clear.
Take care, lift the upper support (#19) into position and secure using M16 x 35 hex head screws (#1), M16 flat washers (#2) and M16 spring washers (#3) attach M16 steel nuts (#4) loosely.
Stand the part assembled press the frame onto a flat, level floor and level the frame using a good quality level. Fully tighten all the bolts.

ATTACHING THE SUPPORT PLATE

Locate the Hook pin (#11) into the support plate (#18) and secure using M8 steel nuts (#12) loosely.
Hook the springs (#10) to the round bars on the underside of the upper support (#19).
Taking firm hold of the support plate (#18) tip it into a diagonal position so it can be introduced between the uprights (#15). When level attach the hook pins (#11) to the springs (#10).
Adjust the length of the hook pins (#11) using the M8 steel nuts (#12) so that the support plate (#18) is parallel to the upper support (#19).

THE HYDRAULIC UNIT

Insert handle (#22) into handle sleeve on the hydraulic unit (#9).
Place the arbour plates (#17) onto the table (#16).

INSTALLATION

SECURE THE PRESS TO THE FLOOR
WARNING! Always use the assistance of another person when moving the press.

Move the press to the mounting location and spot mark through fixing holes in the base section (#20) onto the floor.
Check for any hidden wiring or cables, if needed change the location for the holes.
Temporarily move the press to the side.
Use a masonry drill bit to drill the four holes about 3” to 4” deep into the concrete or wood, as necessary.
Clean out the drilled holes.
Position the press and align the holes in the base section with the holes in the floor.
Use four concrete anchor bolts or lag bolts for wooden floors, (not included), to secure to the floor.

WARNING! To prevent serious injury DO NOT use damaged equipment. If abnormal noise or vibration occurs have the problem corrected.

BEFORE FIRST USE

Before operating the press, purge the hydraulic system of the hydraulic unit (#6), to eliminate any air that may have accumulated during transit. Open the release valve pump the handle several times and close the release valve. Should the system malfunction at any time, repeating this process may resolve the problem.

DANGER! This model is purposefully designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always ensure the workpiece and press tools are secured on the table and will not flex or suddenly “give way” causing danger to the operator or the component. Also, ensure you have read and understood Section 1 safety instructions.

OPERATION

Check that the hydraulic unit is fully closed and ready for operation.
Position the table at the required operating height by inserting the pins into the appropriate holes in the frame.
Position the V blocks or press tools to be used onto the table and align them beneath the ram. Place the workpiece onto the table or V blocks and align beneath the ram as required. Note: Care must be taken to ensure a V block does not fall from the press table. If necessary hold the configuration in position with clamps (not supplied).
Operate the pump slowly until the ram is close to or just touching the workpiece. Before applying real pressure to the workpiece recheck the alignment with the ram and ensure that the workpiece and press tools are supported in such a way that they cannot flex to breaking point. DO NOT exceed the stroke indicated on the label or the red mark on the piston and DO NOT apply off-centre loads.
When work is complete release the pressure by fitting the handle over the release valve and turning anti-clockwise in small increments.
Once the hydraulic unit has been fully retracted, remove the workpiece from the V blocks and the table.

Note: Always keep the piston retracted after use to avoid corrosion.

MAINTENANCE

Note: Maintenance and repair must only be carried out by a qualified person. Contact your Sealey stockist for details.

When the press is not in use, the hydraulic unit ram must be fully retracted to minimise corrosion. Remove the handle to inactivate the press.
Lubricate all moving parts at regular intervals.
Always keep the press clean, dry, and protected from harsh conditions.
Should you need to replace the oil, ensure the hydraulic unit ram is fully retracted. An excess of oil will render the press inoperative.
Use only appropriate Sealey hydraulic jack oil (Sealey Part Number: HJO500MLS/HJO5LS). DO NOT use brake fluid. Purge the system to remove any air.
Check your model parts information for spares.

IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE MACHINE.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT return the product to us. Please telephone us on 01284 757500 to obtain the address and phone number of your local agent.
If the product is under guarantee please contact your dealer. Should the product become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the product and the oil according to local regulations.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.