Mark 0661030_R17 ERV Heat Recovery Unit Installation Guide

June 11, 2024
MARK

Mark 0661030_R17 ERV Heat Recovery Unit

Mark-0661030-R17-ERV-Heat-Recovery-Unit-PRODUCT

Product Information

Specifications

  • Product Name: ERV Heat Recovery Unit
  • Model Number: 0661030_R17
  • Manufacturer: Adremit Limited
  • Address: Unit 5a, Commercial Yard, Settle, North Yorkshire, BD24 9RH
  • Contact: Call 0845 6880112, Email: [email protected]

Product Usage Instructions

Safety Considerations

Please read and follow the safety instructions below before installation to prevent injury or damage.

Installation

  • Installation should be carried out by a qualified person. End users should not attempt to install the equipment themselves.
  • Follow the manual strictly during installation to avoid health hazards and maintain unit efficiency.
  • Ensure the unit is mounted on a weight-bearing surface for stability.
  • Switch off the unit and circuit breaker during maintenance or repair to prevent electric shock.

Electrical Connections

  • Power cables and wires must be installed by a qualified electrical engineer to prevent overheating and ensure safety.
  • Insulate metal ducting if it penetrates metal wall cladding to avoid electric shock or current leakage.
  • Use only approved installation hardware and accessories to prevent fire risks and equipment failure.

Outdoor Installation

  • Install outdoor ducts facing downwards to prevent rainwater entry and potential water leakage.
  • Install anti-bird nets on outside vents to avoid obstructions in the ducts.
  • Ensure fresh air vents are far from hazardous areas to maintain air quality.

Maintenance and Ventilation

  • Follow national regulations and the manual for electric engineering to prevent electric shock or fire hazards.
  • Insulate ducts to avoid condensation and ensure proper ventilation in hot, humid environments.
  • Keep wiring boxes closed to prevent dust entry, which can cause overheating and potential fire or shock hazards.

Sufficient Ventilation

Ensure sufficient ventilation in hot, humid locations where the unit is installed at high levels to maintain optimal performance.

Frequently Asked Questions

  • Q: Can end users install the equipment themselves?
    • A: No, installation should be carried out by a qualified person to ensure safety and efficiency.
  • Q: What should be done during maintenance or repair?
    • A: Switch off the unit and circuit breaker to prevent electric shock.
  • Q: How should outdoor ducts be installed?
    • A: Install outdoor ducts facing downwards to avoid rainwater entering and causing water leakage.

SAFETY CONSIDERATIONS

Please read the following safety instructions before installation. And ensure that the unit is installed correctly. Please observe all instruction in order to avoid any injury or damage to equipment or property. The information in this document is subject to change without notice. The most recent version of this manual is always available at www.markclimate.com/downloads.

Safety attentions

Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(1\)

WarningMark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(2\)

AttentionMark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(3\)

AttentionMark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(4\)

SPECIFICATIONS

Model ERV500 ERV1000 ERV2000
Performance
Airflow(m3/h) 441 1208 1680
External pressure 60 110 110
Airflow (l/s) 143 286 571
--- --- --- ---

Enth.

Eff (%)

| heating| 67-75| 71-78| 71-78
---|---|---|---|---
cooling| 62-74| 65-74| 65-74
Temp. Eff (%)| 75-86| 75-85| 75-85
Noise (1m) Db(A)*| 39| 43| 51.5
Power Supply| 220-240V/1Ph/50Hz
Input Power (W)| 88| 243| 486
Power Cable| 2×1.5mm2
Control Cable| 2×0.5mm2 (Shielded data cable, max. 10 meter)
Control| Standard| Yes (7-Day Time-clock)
(BMS) Modbus| Yes| Optional
Fan Type| DC Fan Motors
Fan Speeds (Supply)| 10 Speed Fan Control
Fan Speeds (Exhaust)| 10 Speed Fan Control
Summer Bypass| Yes (Automatic with adjustable range)
Defrost| Yes (Automatic with adjustable range)
CO2 Control| Optional controller available (On / Off control with adjustable range)
Humidity Control| Optional controller available (On / Off control with adjustable range)
Fan Boost Contacts| Yes (3x available connection to Contact: Closed = Boost to High Speed)
Fire Shutdown| Yes (1x available connection to Contact: Closed = Shutdown)
Weight (Kg)| 43| 83| 189
Size (WxHxD)| 904x270x962| 1134x388x1322| 1134x785x1322
Duct Size| 200| 250| 300

Sound level dB(A):

Type| 63Hz| 125Hz| 250Hz| 500Hz| 1kHz| 2kHz| 4kHz| 8kHz| Overall

dB(A)

---|---|---|---|---|---|---|---|---|---
ERV500| 34| 40| 35| 35| 36| 28| 22| 17| 39
ERV1000| 38| 44| 39| 41| 40| 31| 31| 19| 43
ERV2000| 45| 52| 46| 48| 48| 48| 37| 23| 51

DIMENSIONED DRAWINGS

ERV1000 MODEL

Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(5\)
ERV500 MODELMark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(6\)

ERV2000 MODELMark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(7\)

DIAGRAM MEASUREMENTS

The table below shows suitable duct measurements for each unit. The table below shows the dimensions of the image above and the two images previously, the letter in the table represents the letter on the diagram

Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(8\)

INSTALLATION CONSIDERATIONS

Installation Considerations

Protect the unit to avoid dust or other obstructions entering the unit and accessories during installation, or whilst in storage on site. Service ports should be installed to allow access for filter maintenance

Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(9\)

Dimensions Celling Height
Model A
ERV500 904
ERV1000 1134
ERV2000 1134
  1. Be sure the ceiling height is no less than the Figures in above table B column.
  2. Unit must not be installed close to boiler flues.
  3. The Mark ERV is only suitable as a decentralized heat recovery unit with max. 3-5 meters preferably straight ductwork. The situations below should be avoided. If this advice is deviated from, the maximum air flow rate of the unit will not be achieved.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(11\)
  4. Excessive use of flex-duct and long flex-duct runs should be avoided.
  5. Fire dampers must be fitted as per national and local fire regulations.
  6. Unit must not be exposed to ambient temperature above 40°C and should not face an open fire.
  7. Take action to avoid dew and frost. As shown by drawing below, unit will produce dew or frost when saturation curve is formed from A to C. Use pre-heater to ensure conditions are kept to right of the curve (B to B’,to move C to C) to prevent condensation or frost formation.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(12\)
  8. To avoid the outdoor exhaust air cycling back to indoor, the distance between the two vents installed on the outside wall should be over 1000mm.
  9. If heater is equipped to the unit, the operation of heater should be synchronous with the unit, so that the heater starts to work only when unit starts.
  10. Duct muffler may be considered if user wants indoor noise to be minimized

Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(13\)

Physical Installation

  1. Installer to prepare suitable threaded hangers with adjustable nuts and gaskets.

  2. Install as shown by the image above. Installation must be level and securely fastened.

  3. Failure to observe proper fixing could result in injury, equipment damage and excessive vibration.
    Uneven installation will also effect damper operation.
    Notes for reverse installation of the unit

  4. Reverse labeling shows the unit is upside down.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(14\)

Ducting

  1. Connection of unit vents and ducts should be taped or sealed to prevent air leakage, and should comply to relevant guidelines and regulations.
  2. The two outdoor vents should face downward toward the outside to prevent any rain water ingress. (angle 1/100 1/50).
  3. Insulation must be with the two ducts outside to prevent condensation.

Material: glass cotton, Thickness: 25mm

ELECTRICAL INSTALLATION

Warning

Power must be isolated during installation and before maintenance to avoid injury by electric shock. The specifications of cables must strictly match the requirements, otherwise it may cause performance failure and danger of electric shock or fire. Power supply is AC220V/50HZ/1 Phase. Open the cover of electrical box, connect the 2 wires (L/N/) to the terminals and connect the cable of the control panel to the board according to the wiring diagram, and join the control panel to the cable

Model| Spec. of power supply cable| Spec. of normal controller cable
---|---|---
ERV500|

2 x 1.5 mm²

|

2 x 0.5 mm² (Shielded data cable, max.

10 meter)

ERV1000
ERV2000

Warning

We do not accept any liability for any problems caused by the user’s self and non-authorized re-engineering to the electrical and control systems

WIRING DIAGRAMS

ERV500 AND ERV1000 MODEL

Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(17\) Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(18\) Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(19\)

ERV2000 MODELMark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(20\) Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(21\)

COMMISSIONING

Check that all cable sizes, circuit breakers and wire connections are correct before following below commissioning steps:

  1. Press the button to turn on/off the ventilator.

  2. Match the correct speed to ERV. Press for 6 seconds to enter the parameters setting and at this time the parameter number is shown in the middle of the screen, press button to switch to parameter No. 21 (refer to the parameters list in comming page) then press shortly to enter the parameter setting, default value “0” flesh at the top right corner, press UP and DOWN buttons to change the value according to below table (ERV code Vs Models) then press button again to confirm setting. In the same way to change parameter number 23 to be value 2 (10 speeds DC fan control).
    Code| Models
    ---|---
    3| ERV500
    10| ERV1000
    10| ERV2000

  3. Then check the mode and fan speed switch. Press the button shortly to switch to OA, RA, SA or EA mode*, and check whether the temperature of the corresponding mode is correct. Under SA or RA mode, Press to switch the fan speed, and check if the airflow is adjusted corresponding to H speed , M speed and L speed.

  4. Check the operation of the bypass. The default opening temperature of the bypass is 19-21C (adjustable), press the button to check the temperature of OA. If the present OA temperature is between 19-21C, then the bypass will open automatically. If the OA temperature is not within 19-21C, say 18C, then press the button for more than 6 seconds to enter the parameter setting. Press the button to switch to parameter number 02, default value 19 flashes shown at the top right corner. Then press the button shortly to enter set, by pressing the buttons and set the value to be “X”. Then press to confirm. To test that the bypass opens, the temperature OA must be greater than or equal to value “X” of parameter 02 and less than the value “X + Y” of parameters 2 and 3 together. X = OA < (X + Y)
    Note: the opening/closing of the bypass will be delayed for about 1 minute. Note: reset the values after this test!

    • Parameter 2: X = 19
    • Parameter 3: Y = 3
    • *OA = Outdoor air
    • RA = Extract air
    • SA = Supply air
    • EA = Exhaust air

WarningMark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(29\) AttentionMark-0661030-R17-ERV-Heat-
Recovery-Unit-FIG \(30\)

TOUCH SCREEN INTELLIGENT CONTROLLER

Control Panel

The intelligent controller is surface mounted and comes with a touch screen LCD display screen. The standard connection cable is 5 meters, but if necessary you can extend this with another 5 meter shielded data cable (= max. 10 meter total).Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(31\)

Display screen and ButtonsMark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(32\)

TOUCH SCREEN CONTROLLER INSTRUCTIONS

Operation Instructions

  1. ON/OFF: press ON/OFF button once for starting; twice for closing. In ON status, backlit LCD display lights up, in OFF status, backlit LCD display off, without operation for 6 seconds, backlit LCD display off too. By pressing ON/OFF button for around 6 seconds can lock and unlock the controller.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(33\)
  2. Mode switch: press MODE button to choose display the RA-OA-FR(EA)- SA Setting-CO2 status or Humidity control status.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(34\)Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(35\)

Remark:

  1. Under SA setting mode, after connecting the electrical heater according to the electrical diagram and change parameter 01 to value 1, users can set the supply air temperature by pressing up and down button.
    The setting temperature range is 10-25°C.

    • A) 0°C setting temperature minus SA temperature <5°C 1st stage heater on, 2nd stage heater off
    • B) Setting temperature minus SA temperature >5°C1st and 2nd stage heater on
  2. The CO2 symbol appears when the CO2 sensor is connected. ERV runs at boost speed when CO2 concentration higher than setting value.

  3. The humidity symbol appears when the “temperature and humidity sensor” is connected. ERV runs at boost speed when humidity higher than setting value. Under “humidity control” mode, users can set the setting humidity by pressing up and down button. The setting range is 45% ~ 90%. And the Dial switch SW4-3 on the PCB should be switched ON to switch from CO2 control function to humidity control function.

  • Air volume setting: Under SA or RA temperature interface. Users can set the return air volume in “RA” status, and set the supply air volume in “SA” status by pressing up and down button. Totally 10 speeds control.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(36\)
  • Error code checking: under the main interface, press the SET button for short, user can check the error code of ventilator, refer to below table.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(37\)
Code Error
E1 Fresh air temperature sensor error
E2 EEPROM error
E3 Return air temperature sensor error
E4 Exhaust air temperature sensor error
E5 Communication error
E6 Supply air temperature sensor error
E7 Exhausted fan error
E8 Supply fan error
  • Bypass setting: when bypass is on, the triangle bypass symbol appears, when bypass is off, the sym-bol  disappears.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(38\)
  • Filter alarm: When running time of ventilator is over the setting filter alarm time, the filter alarm symbol flashes to remind user clean/replace the air filters. After filters being cleaned/replaced, please sweep the filter alarm by setting parameter Number 24, value 1.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(39\)
  • Parameters setting: Keep pressing the MODE button for 6 seconds, after buzzing to enter the parameter setting interfaceMark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(40\)

After entering the parameter setting interface, press SET button shortly to change the parameter number, every pressing will make parameter value +1 (until number 24 then repeat again). After choosing the correct parameter number, press Mode button for short, parameter value flashes at the top right corner, at this time to change the value by UP and DOWN buttons. After parameters setting then press SET button to save.

Attention:

  1. After parameters setting, system need around 15 seconds to record, during this period power should not be off.
  2. Please refer to below valid parameters table to set the suitable parameters according to different requests.

No.| Contents| Range| Default| Unit| Record Position
---|---|---|---|---|---
00| Power to auto restart| 0-1| 1| | Main control
01| Electrical heater available| 0-1| 0| | Main control
02| Bypass opening temperature X| 5-30| 19| °C| Main control
03| Bypass opening temperature range Y| 2-15| 3| °C| Main control
04| Defrosting interval| 15-99| 30| Minute| Main control
05| Defrosting entering temperature| -9-5| -1| °C| Main control
06| Defrosting duration time| 2-20| 10| Minute| Main control
07| CO2 sensor function value

0 = No CO2 sensor

80 = 800 ppm, 250 = 2500 ppm

Advised setting = 1000 ppm

| 0 / 80-250| 0| PPM| Main control
08| ModBus address| 1-16| 1| | Main control
21| ERV models match/ selection| 0-15| | | Main control
23| Fan speed control| 0: 2 speeds

1: 3 speeds

2: 10 speeds (DC)

| 2| |
24| Multifunction setting| 0: Reserved

1: Sweep filter alarm 2: sweep weekly timer

| 0| |
25| Filter alarm setting| 0: 45 days

1: 60 days

2: 90 days

3: 180 days

| 0| |

Instruction of Parameter Settings

  1. Parameter 00 refers to power to auto restart
    • 0: Invalid, 1: Valid
  2. Parameter 01 refers to Supply air electrical heater function
    • 0: Not available 1:Available When connecting with supply air electrical heater, user should choose 1 to activate the electrical heater, and under the SA temperature setting interface, the SA temperature can be set by pressing up and down button. The setting temperature range is 10-25°C.
  3. Parameter 02-03 refers to automatic bypass function The bypass is opened on the condition that the outdoor temperature is equal or higher than X (parameter 02)and less than X+Y (parameter 03). Bypass is closed on other conditions.
  4. Parameter 04-06 refers to automatic defrost function When EA side of heat exchanger temperature lower than –1°C(defrosting entering temperature, parameter 05) and last for 1 minute, and the interval of defrosting is longer than 30 minutes (parameter 04), the exhaust fan will run at high speed automatically for defrosting, and supply fan will stop, until EA side temperature higher than defrosting entering temperature +15°C for 1 minute, or the defrosting time is longer than 10 minutes (parameter 06).
  5. Parameter 07 refers to CO2 concentration control function (optional) After connecting the optional CO2 sensor, the CO2 symbol will display on the screen. If CO2 concentration is higher than setting value, then ERV runs at high speeds automatically, after CO2 concentration is lower than setting value, then ERV returns back to the previous status (standby, speed 1, 2, 3 etc.), if the ERV is already in high speed when CO2 concentration higher than setting value, then ERV keeps the high speed running.
  6. Parameter 08 refers to the central control function to identify the address of ERV.
  7. Parameter 21 to match the suitable program on PCB to the ERV model, refer to below table.
    Code| Models
    ---|---
    13| ERV500
    12| ERV1000
    12| ERV2000
  8. Parameter 23 refers to the fan speed display, for the ERV with DC motor, user should change value to 2 for 10 speed control.
  9. Parameter 24 refers to clear filter alarm and weekly timer setting.
  10. Parameter 25 refers to set the filter alarm timer.

Time setting

Keep pressing the SET button for 6 seconds, after buzzing to enter the time setting interface. Under this interface, press the MODE button shortly, then can switch from time setting, day setting, weekly timer on and weekly timer off setting.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(41\)

  • A. Time setting: under time setting interface, press SET button for short, at this time “hour” flashes, press UP and DOWN button to change “hour”. After setting “hour”, press MODE button for short to switch to “minute” setting, at this time “minute” flashes, press Up and Down button to change “minute”. After time setting, press SET button to save and return to the main interface.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(42\)
  • B. Day setting: under day setting interface, press SET button for short to begin the day setting, by pressing UP and DOWN buttons to select the correct day, after this finished, press SET button to save and return to the main interface.
  • C. Weekly timer on setting: under weekly timer on setting interface, press SET button to begin the timer on setting, press SET button time after time to select Monday period 1 to Sunday period 2 (namely Monday period 1 to Sunday period 2).Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(44\)
  • After selecting the day, press ON/OFF button to confirm timer on is valid/invalid.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(45\)
  • When timer on is valid, press MODE button to enter “hour” setting, by pressing UP and DOWN button to set “hour”. After “hour” setting, press MODE button to enter “minute” setting. After “minute” setting, press SET button to save and switch to the next day timer on setting, and repeat the above steps to set all days and periods timer on. After setting all the time on, press SET button to save the data.Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(46\)

Wiring

Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(48\) Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG
\(49\)

Mark 0661030_R17 ERV Heat Recovery Unit-fig-45

Contact

MARK BV

  • BENEDEN VERLAAT 87-89
  • VEENDAM (NEDERLAND)
  • POSTBUS 13, 9640 AA VEENDAM
  • TELEFOON +31(0)598 656600
  • FAX +31 (0)598 624584
  • [email protected]
  • www.mark.nl

MARK EIRE BV

MARK BELGIUM b.v.b.a.

MARK DEUTSCHLAND GmbH

  • MAX-PLANCK-STRASSE 16
  • 46446 EMMERICH AM RHEIN
  • (DEUTSCHLAND)
  • TELEFON +49 (0)2822 97728-0
  • TELEFAX +49 (0)2822 97728-10
  • [email protected]
  • www.mark.de

MARK POLSKA Sp. z o.o

MARK SRL ROMANIA

Mark-0661030-R17-ERV-Heat-Recovery-Unit-FIG \(47\)

Get In Touch

Our Address

Puravent, Adremit Limited, Unit 5a, Commercial Yard, Settle, North Yorkshire, BD24 9RH

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