sip 06863 SUB 1040-FS Submersible Water Pump 230V Instruction Manual

machinery specialists since 1968
SUB1040-FS, 1075-FS &
1100-SS Water Pumps

06863, 06867 & 06869
Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference.

SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL

Danger / Caution: Indicates risk of personal injury and/or the possibility of damage.
Warning: Risk of electrical injury or damage!
Note: Supplementary information.

SAFETY INSTRUCTIONS

IMPORTANT: Please read the following instructions carefully, failure to do so could lead to serious personal injury and / or damage to the water pump.
When using the water pump, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury.
Read all these instructions before operating the water pump and save this user manual for future reference.
The water pump should not be modified or used for any application other than that for which it was designed.
It was designed for pumping rain water, domestic waste water and to remove water from flooded rooms in emergency conditions.
It was not designed for permanent installation in a domestic or commercial pond.
If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you.
KNOW YOUR WATER PUMP: Read and understand the owner’s manual and labels affixed to the water pump. Learn its applications and limitations, as well as the potential hazards specific to it.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors should be kept at a safe distance from the work area. STORE THE WATER PUMP SAFELY WHEN NOT IN USE: The water pump should be stored in a dry, frost free location and disconnected from the mains supply, and out of the reach of children.
WEAR THE CORRECT CLOTHING: Do not wear loose clothing, neckties, rings, bracelets, or other jewellery, which may get caught in moving parts. PROTECT YOURSELF FROM ELECTRIC SHOCK: When working with the water pump, avoid contact with any earthed items (e.g. pipes, radiators, hobs and refrigerators, etc.). It is advisable wherever possible to use an RCD (residual current device) at the mains socket.
STAY ALERT: Always watch what you are doing and use common sense. Do not operate the water pump when you are tired or under the influence of alcohol or drugs. DISCONNECT THE WATER PUMP FROM THE MAINS SUPPLY: When not in use, before servicing and when changing hoses, etc.
DO NOT ABUSE THE MAINS LEAD: Never attempt to move the water pump by the mains lead or pull it to remove the plug from the mains socket. Keep the mains lead away from heat, oil and sharp edges. If the mains lead is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards.
CHECK FOR DAMAGED PARTS: Before every use of the water pump, check for any damage and determine that it will operate correctly and perform its intended function. Check for alignment of moving parts, free running of moving parts, breakage of parts, and any other conditions that may affect its operation. Any parts that are damaged should be correctly repaired or replaced by an authorised service centre unless otherwise indicated in this instruction manual. Have defective items replaced by an authorised service agent. Do not use the water pump if the mains lead is split or the casing is damaged.
MAINTAIN THE WATER PUMP WITH CARE: Keep the impeller clean for the best and safest performance. The mains lead must be checked at regular intervals and replaced if damaged.
USE ONLY RECOMMENDED ACCESSORIES: Consult this user manual, your distributor or SIP directly for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards and could invalidate any warranty you may have.
DO NOT OVERREACH: Keep proper footing and balance at all times.
USE THE RIGHT TOOL : Do not use the water pump to do a job for which it was not designed.
HAVE YOUR WATER PUMP REPAIRED BY A QUALIFIED PERSON: The pump is in accordance with the relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user. DO NOT dismantle, tamper with or use the water pump without all parts fitted and all pipes secure as this may be dangerous and could invalidate the warranty.

• When installing, please ensure your SIP water pump is disconnected from the electrical supply to prevent possible injury to people and / or damage due to unwanted start up.
• Avoid inserting hands or other objects into the inlet / outlet of the pump whilst it is connected to the mains supply.
• Always check the pump regularly, and take it out of service if the water is likely to freeze.
• When not in use, always ensure that the pump is fully drained of any water and stored in a warm environment to protect it from frost damage.
• Never allow the pump to run without water flowing through it.
• The pump should not be used where aquatic life is present such as in a domestic, or commercial pond, or similar.
• Always rinse the pump with clean water and fully drain after each use.
• Never carry the water pump by the mains lead or pull it to remove the plug from the mains socket.
• Keep the mains lead away from heat, oil and sharp edges.
• If the mains lead is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards.
• Never use flammable or corrosive liquids to clean the water pump.
• Never use the water pump to pump anything other than water, it should not be used to pump flammable, corrosive or other potentially damaging or dangerous liquids.
• The ambient temperature should be no less than 0°C – Never operate where the water is likely to freeze.
• If the water pump is used in a place of work all rules and laws etc. relating to the use of portable electrical appliances should be followed.
• Understand the operating environment; Before each use the operator should assess, understand and where possible reduce the specific risks and dangers associated with the operating environment. Bystanders should also be made aware of any risks associated with the operating environment.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.

CAUTION: The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur. It must be understood by the  operator that common sense and caution are factors which cannot be built into this product, but must be applied.

SPECIFIED CONDITIONS OF USE

• This range of submersible water pumps can be used to drain rain water, domestic waste water and to remove water from flooded rooms in emergency conditions. The pump can be used to transfer clean or moderately dirty fluids (depending on the model).
• These submersible pumps are designed to be used in the following applications:
• Draining of cisterns, rainwater reservoirs, wells, ponds, storm drains, flooded cellars, boats and yachts etc.
• They are only for use with water and not chemicals or other substances that could damage the internal seals etc.
• The pump cannot be used for sea water or flammable, corrosive, explosive or dangerous liquids.
• They should not be used where aquatic life is present such as in domestic, or commercial ponds, or similar.
• The duty cycle for these pumps is 60 minutes on followed by at least 10 minutes of rest.
  Caution: Use, other than that specified is not permitted.

ELECTRICAL CONNECTION

WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices; A residual current circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a residual current device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician.
Connecting to the power supply:
These SIP water pumps are fitted with a standard 230v ~ 13 amp type plug. Before using the water pump, inspect the mains lead and plug to ensure that neither are damaged. If any damage is visible have the water pump inspected / repaired by a suitably qualified person. If it is necessary to replace the plug a heavy duty impact resistant plug would be preferable.

The wires for the plug are coloured in the following way:

As the colours of the wires may not correspond with the markings in your plug, proceed as follows: The wire which is coloured blue, must be connected to the terminal marked with N or coloured black. The wire which is coloured brown, must be connected to the terminal, which is marked L or coloured red. The wire which is coloured yellow / green should be connected to the terminal which is coloured the same or marked
Always secure the wires in the plug terminal carefully and tightly. Secure the cable in the cord grip carefully.

Warning: Never connect live or neutral wires to the earth terminal of the plug. Only fit an approved plug with the correct rated fuse. If in doubt consult a qualified electrician.
Note: Always make sure the mains supply is of the correct voltage and the correct fuse protection is used. In the event of replacing the fuse always replace the fuse with the same value as the original.
Note: If an extension lead is necessary in order to reach the mains supply; The cross section should be checked so that it is of sufficient size so as to reduce the chances of voltage drops. Always fully unwind the lead during use.

GUARANTEE

This SIP water pump is covered by a 12 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or operating the water pump outside the scope of this manual – any claims deemed to be outside the scope of the warranty may be subject to charges Including, but not limited to parts, labour and carriage costs.
This guarantee does not cover consumables such as hose adaptors & impeller etc.
In the unlikely event of warranty claims, contact your distributor as soon as possible.
Note: Proof of purchase will be required before any warranty can be honoured.

TECHNICAL SPECIFICATIONS

CONTENTS & ACCESSORIES

Note: If any of the above are missing or damaged, contact your distributor immediately.

GETTING TO KNOW YOUR WATER PUMP

OPERATING INSTRUCTIONS

ATTACHING THE HOSE

• Choose the correct hose adaptor size to match your hose (diagram below).

13, 15 & 19MM HOSE

• Remove the topmost section from the hose adaptor (1).
• Screw a 1” bsp female tap adaptor onto the hose adaptor.
• Fit an equivalent hose connector to the hose.
• Connect the hose connector to the tap adaptor.

25MM HOSE

• Push a hose of 25mm onto the hose adaptor without cutting anything.
• Tighten the hose with a pipe clip or similar, where necessary.

40MM HOSE

• Remove the top two sections from the hose adaptor (2).
• Push a hose of 40mm onto the hose adaptor.
• Tighten the hose with a pipe clip or similar, where necessary.

Note: Pipe clips, hose connectors & tap adaptors are not supplied.

INSTALLING THE PUMP

Warning: The water pump should be fitted with an RCD (residual current device), or similar, to ensure the power is cut should any problems occur. When installing,  please ensure your SIP submersible pump is disconnected from the electrical supply to prevent possible injury to people and / or damage due to unwanted  start up.

• Screw the hose adaptor onto the elbow, then screw it into the side of the water pump.

• Push your hose onto the hose adaptor (see page 12).

• Secure using a relevant pipe clip or similar (pipe clip not supplied).

• Lower the pump into the water, use rope or similar around the handle to lower it
  into position (where required).
  Note: Do not use the mains lead or float switch to lower beyond reach.

•  You may need to shorten the length of the float switch in order to control the depth of which it cuts power to the pump (see below).

•  Once the water pump is in position, connect to a power supply and switch on.
  After a few moments, the pump should start to pump the water; if the water is too low it will not pump until the water has risen high enough to engage the float switch.

MAINTENANCE

The pump is mainly maintenance free as long as the pump is drained and cleaned after each use; You may need, from time to time to clear the impeller of any unwanted  waste / debris.

Danger: Always ensure that the mains lead is removed from the power supply before all maintenance operations.
Caution: Never use flammable or corrosive liquids to clean the water pump.

06863

Note: Make a mark on the base and the pump body to ensure that they are refitted in the correct orientation.
Note: Take care when removing the base so as not to lose or damage the seals; Ensure they are fitted correctly when refitting the base.

• Unscrew the retaining screws (1,2 & 3) and remove the base.
• Rinse with clean water to remove debris.
• Refit the base and O-ring and secure with the retaining screws.
• Clean and store the pump in a dry and frost free place after each use, the ambient temperature should be no less than 0°C.

06867

Note: Make a mark on the base and the pump body to ensure that they are refitted in the correct orientation.
Note: Take care when removing the base so as not to lose or damage the seals; Ensure they are fitted correctly when refitting the base.

• Unscrew the retaining screws (1,2 & 3) and remove the base plate.
• Unscrew the retaining screws (1,2 & 3) and remove the base.
• Rinse with clean water to remove debris.
•  Refit the base and O-ring and secure with the retaining screws.
• Clean and store the pump in a dry and frost free place after each use, the ambient temperature should be no less than 0°C.

06869
Note: Make a mark on the base and the pump body to ensure that they are refitted in the correct orientation.
Note: Take care when removing the base so as not to lose or damage the seals; Ensure they are fitted correctly when refitting the base.

• Unscrew the 6 retaining screws and remove the base.
• Rinse with clean water to remove debris.
• Refit the base and O-ring and secure with the retaining screws.
• Clean and store the pump in a dry and frost free place after each use, the ambient temperature should be no less than  0°C.

TROUBLESHOOTING

2. Residual current circuit breaker tripped.
3. Power supply problem. 4.Float switch problem. 5.Impeller jammed.| 1. Check and replace with correct rated fuse.
2. Check and reset.
3. Check with a qualified electrician. 4.Manually lift the float switch in an upright position, if it still doesn’t work contact distributor for repair.
5.Check and remove blockage.
Pump runs but no water be- ing pumped.| 1.Impeller blocked. 2.Hose blocked or flat. 3.Air trapped in the pump.| 1. Check and clean.
2. Check hose and clear any obstruc- tion.
3. Place the pump on its side in the water (with the hose still connected), wait until all the air bubbles have stopped, return to an upright position.
Lack of water being pumped.| 1.Incorrect hose diameter. 2.Hose flat or kinked.
3.Possibly an obstruction in the pump/hose.| 1.Try a bigger diameter hose. 2.Check hose.
3.Check pump impeller and hose, clean and remove obstruction if nec- essary.

Note: If none of the above solutions work, contact your distributor for repair.

EXPLODED DRAWING

06863 SUB1040-FS

PARTS LIST

06863 SUB1040-FS

Ref No.| Description| SIP Code| Ref No.| Description| SIP Code
---|---|---|---|---|---
1.| Screw| PW11-00200| 28.| Seal| PW11-00227
2.| Base| PW11-00201| 29.| O-ring| PW11-00228
3.| O-ring| PW11-00202| 30.| Oil| PW11-00229
4.| Screw| PW11-00203| 31.| Stator Cover| PW11-00230
5.| Supporting Plate| PW11-00204| 32.| O-ring| PW11-00231
6.| Steel Ball| PW11-00205| 33.| Bearing Base| PW11-00232
7.| Pump Body| PW11-00206| 34.| Seal| PW11-00233
8.| Screw| PW11-00207| 35.| Adjusting Washer| PW11-00234
9.| Capacitor Fixing| PW11-00208| 36.| Bearing| PW11-00235
10.| Cable Clamp| PW11-00209| 37.| Circlip For Shaft| PW11-00236
11.| Cable Clamp| PW11-00210| 38.| Rotor| PW11-00237
12.| Cable Jacket| PW11-00211| 39.| Wave Spring| PW11-00238
13.| Cable Jacket| PW11-00212| 40.| Motor Stator| PW11-00239
14.| Screw| PW11-00213| 41.| Lug Plate (small)| PW11-00240
15.| Flat Washer| PW11-00214| 42.| Fibreglass Pipe| PW11-00241
16.| Cover| PW11-00215| 43.| Lug Plate (big)| PW11-00242
17.| Mains Lead| PW11-00216| 44.| Fibreglass Pipe| PW11-00243
18.| O-ring| PW11-00217| 45.| Pipe| PW11-00244
19.| Screw| PW11-00218| 46.| Pipe| PW11-00245
20.| Handle Liner| PW11-00219| 47.| Wire| PW11-00246
21.| Float Switch| PW11-00220| 48.| Lock Washer| PW11-00247
22.| Capacitor| PW11-00221| 49.| Pressure Washer| PW11-00248
23.| Inlet Adaptor| PW11-00222| 50.| Spring Washer| PW11-00249
24.| O-ring| PW11-00223| 51.| Screw| PW11-00250
25.| Outlet Elbow| PW11-00224| 52.| Upper Cover| PW11-00251
26.| Flanged Nut| PW11-00225| 53.| Outlet Mouth| PW11-00252
27.| Impeller| PW11-00226| | |

EXPLODED DRAWING

06867 SUB1075-FS

06867 SUB1075-FS

06869 SUB1100-SS

06869 SUB1100-SS

EU – DECLARATION OF CONFORMITY

Declaration of Conformity
We
SIP (Machinery Europe) Ltd
ASM Chartered Accountants
First Floor Block One
Quayside Business Park
Dundalk
County Louth
Republic of Ireland
As the manufacturer’s authorised representative within the
EC declare that the
Sub 1040-FS Water Pump – SIP Part. No. 06863
Sub 1075-FS Water Pump – SIP Part. No. 06867
Sub 1100-SS Water Pump – SIP Part. No. 06869

Conforms to the requirements of the following directive(s), as indicated.

And the relevant harmonised standard(s), including
EN 60335-1:2012+A11+A13+A1+A14+A2
EN 60335-2-41:2003+A1+A2
EN 62233:2008
EN 55014-1:2017
EN 55014-2:2015
EN IEC 61000-3-2:2019
EN 61000-3-3:2013+A1
EN ISO 12100:2010

Mr P. Ippaso – Director – SIP (Industrial Products)
Ltd Date: 19/08/2021 UK – DECLARATION OF CONFORMITY

Declaration of Conformity
We SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England
As the manufacturer within the UK, England, Scotland & Wales, declare that the
Sub 1040-FS Water Pump – SIP Part. No. 06863
Sub 1075-FS Water Pump – SIP Part. No. 06867
Sub 1100-SS Water Pump – SIP Part. No. 06869
Conforms to the requirements of the following directive(s), as indicated.
Supply of machinery (Safety) Regulations 2008
Electromagnetic Compatibility Regulations 2016
The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
And the relevant harmonised standard(s), including

BS EN 60335-1:2012+A11+A13++A1+A14+A2
BS EN60335-2-41:2003+A1+A2
BS EN 62233:2008
BS EN 55014-1:2017
BS EN 55014-2:1997+A1+A2 BS EN 55014-2:2015
BS EN 61000-3-2:2014
BS EN IEC 61000-3-2:2019 BS EN 61000-3-3:2013
BS EN 61000-3-3:2013+A1

Mr P. Ippaso – Director – SIP (Industrial Products) Ltd
Date: 19/08/2021

**** Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip  and place into the appropriate recycling bin.
Never dispose of electrical equipment or batteries in with your domestic waste. If your supplier offers a disposal facility please use it or alternatively use a recognised re- ycling  agent. This will allow the recycling of raw materials and help protect the environment.

FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,
OR SIP DIRECTLY ON:
TEL: 01509500400
EMAIL: [email protected] or technical@sip- group.com
www.sip-group.com
Ref: 19AUG2021

References

• Group Publishing
• SIP Industrial Products Official Website - SIP Industrial Products Official Website

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