sip MBS210FH Gear Drive Metal Cutting Bandsaw Instruction Manual

MBS210FH Gear Drive Metal Cutting Bandsaw

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Specifications

• Brand: SIP Industrial Products Limited
• Model: SIP 12 Metal Cutting Bandsaw
• Transmission: Gearbox
• Code: 01573
• Country of Origin: United Kingdom

Product Usage Instructions

Safety Instructions

It is crucial to follow safety instructions to prevent personal
injury and damage. Always keep guards in place, maintain a clean
work area, and wear proper apparel including safety glasses.

Assembly

Refer to the Assembly section in the manual for step-by-step
instructions on how to set up your metal cutting bandsaw correctly.
Make sure all parts are securely attached before use.

Operating Instructions

Before operating the bandsaw, ensure all safety measures are in
place. Start by turning the switch off, then plug in the tool.
Follow the cutting guidelines provided in the manual for optimal
performance.

Maintenance

Regular maintenance is essential for the longevity of your
bandsaw. Keep tools sharp and clean, lubricate as instructed, and
inspect for any damaged parts before each use.

Troubleshooting

If you encounter any issues with your bandsaw, refer to the
Troubleshooting section of the manual. Follow the recommended steps
to identify and resolve common problems.

FAQ – Frequently Asked Questions

Q: How do I keep my bandsaw blades sharp?

A: To maintain sharp blades, regularly inspect them before each
use. Dull blades can be dangerous and difficult to control.

Q: What should I do if I encounter a problem with the

tool?

A: Refer to the Troubleshooting section of the manual for
guidance on identifying and resolving common issues. If the problem
persists, contact your distributor or SIP directly for
assistance.

Q: Can I operate the bandsaw without safety glasses?

A: Safety glasses are essential when operating the bandsaw to
protect your eyes from debris. Always wear appropriate safety gear
to ensure your safety.

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SIP Industrial Products Limited Gelders Hall Road Shepshed Loughborough Leicestershire LE12 9NH United Kingdom

SIP 12″Metal Cutting Bandsaw –
Gearbox Transmission

For help or advice please contact your distributor, or sip directly on: Tel.: 01509 500400
Email:sales@sip-group.com or
customerservice@sip-group.com www.sip-group.com

SIP Code 01573

CONTENTS

Safety Instructions Electrical Connection Getting To Know Your Bandsaw Technical Specification Guarantee Assembly Operating Instructions Maintenance Trouble Shooting Exploded Drawing A Part List A Explode Drawing B Parts List B Exploded Drawing C Parts List C Wiring Diagram UK – Declaration of Conformity EU – Declaration of Conformity

4 – 5 5 – 6 6 -8
9 9 10 – 13 14 – 23 24 – 28 29 ­30 31 32 33 34 35 35 36 38 39

3

SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS – GENERAL INFORMATION

13. DONÿTOVERREACH Keepproperfooting andbalanceat alltimes

Thepurposeofsafetysymbolsistoattractyourattentionto possiblehazardousconditions This manualusesaseriesof symbolsandsignalwordswhichareintendedtoconveythe levelof importanceofthesafetymessages Theprogression ofsymbolsisdescribedbelow Remember thatsafetymessagesbythemselvesdonoteliminatedanger andarenotasubstituteforproper accidentprevention measures
Danger / Caution: This image indicates risk of personal injury and/or the possibility of damage.
Warning: This image indicates risk of electrical injury or damage!
Note: This image indicates supplementary information.

14. MAINTAINTOOLSWITHCARE Keep toolssharpand cleanforbestandsafest performance Followinstructions for lubricating andchangingaccessories
15. DISCONNECTTOOLSbeforeservicing andchanging accessories suchasblades bits cutters andthelike
16. REDUCETHERISKOFUNINTENTIONAL STARTING M ake sureswitchisinoff positionbeforepluggingin
17. USERECOMMENDEDACCESSORIES Consulttheownerÿs manualforrecommended accessories Theuseofimproper accessoriesmaycauseriskofinjury
18. CHECKDAMAGEDPARTS B eforefurther useofthetool aguardorother partthatisdamagedshouldbecarefully checkedtodeterminethatitwilloperate properlyand performitsintendedfunction Checkforalignmentof movingparts bindingofmovingparts breakageofparts mounting andanyotherconditionsthat mayaffectits operation Aguardorother partthatisdamagedshould beproperly repairedorreplaced
19. NEVERLEAVETOOLRUNNING UNATTENDED TURN POWEROFF Donÿtleavetooluntilitcomestoa complete stop

Important: Please read the following instructions carefully, failure to do so could lead to serious personal injury and / or damage to the item.

SAFETY iNSTRUCTIONS – METAL CUTTING BANDSAWS

1. KEEPGUARDSINPLACEandinworking order
2. REMOVEADJUSTINGKEYSAND WRENCHES Formhabitof checkingto seethatkeysandadjustingwrenchesare removedfromtoolbeforeturningon
3. KEEPWORKAREACLEAN Cluttered areasandbenches inviteaccidents
4. DONÿTUSEINDANGEROUS ENVIRONMENT D on’tuse powertoolsin damporwetlocations orwhereany flammable ornoxiousfumesmayexist Keep workarea welllighted
5. KEEPCHILDRENANDVISITORSAWAY A llchildrenand visitorsshouldbekepta safedistancefromworkarea
6. MAKEWORKSHOPCHILDPROOFwith padlocks master switches orbyremoving starterkeys
7. DON’TFORCETOOL Itwilldothejob betterandsafer attherateforwhichitwas designed
8. USERIGHTTOOL D onÿtforcetoolor attachmenttodoa jobforwhichitwasnot designed
9. USEPROPEREXTENSIONCORD Make sureyourextension cordisingoodcondition
10. WEARPROPERAPPAREL D onotwear looseclothing gloves neckties ringsbracelets orotherjewelrywhich mayget caughtinmovingparts N on slipfootwear is recommended Wearprotectivehaircovering tocontain longhair
11. ALWAYSUSESAFETYGLASSES Also usefaceordust maskifcuttingoperation isdusty Everydayeyeglasses onlyhave impactresistantlenses theyareNOT safety glasses
12. SECUREWORK U seclampsoraviseto holdworkwhen practical Itÿssaferthan usingyourhandandfreesboth handsto operatetool

1. Donotoperateyourbandsawwithdull orbadlyworn blades Dullbladesrequire moreefforttouseandare difficulttocontrol Inspectbladesbeforeeachuse
2. Makesurethebladehasbeenproperly tensionedandis trackingonthecenterof thewheels
3. Alwayssupportstockintheviseandmake certainitis firmlysecured N everattempt toholdmaterialbyhand whilesawing
4. Keepbeltguardandbandsawwheelcovers inplacewhen operatingthemachine
5. Neverforcethesawthroughthecut Allow thefeed cylindertocontroltherateofcutting Ifthesawblade bindsorstallsturn thepoweroffimmediately
6. Neverpositionfingersorthumbsinline withthecut Seriousinjurycouldoccur
7. Periodicallycheckthehorizontalstop screwandthe automaticshutofflimit switchtomakesuretheyare properly adjusted
8. Exercisegreatcautionwhenreplacing blades Wear protectiveglovesandsafety glasseswhenhandlingthe blade.
9. Supportlongorheavyworkpieceswhich extendfromthe machinebedwitharoller standorothersupportdevice
10. Habits-goodandbad-arehardto break D evelopgood habitsinyourshop andsafetywillbecomesecondnature to you
Operating this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glasses or goggles when operating equipment Everyday glasses or reading glasses only have impact resistant lenses they are not safety glasses.

4

SAFETY INSTRUCTIONS

Like all power tools there is danger associated with this Metal Bandsaw. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored serious personal injury may occur.

Read the manual before assembly and operation. Become familiar with the machine and its operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury damage to equipment or poor work results

Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or extension cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits..

Floor Load
This machine represents a moderately large weight load in a small footprint. Most commercial shop floors will be adequate for the weight of the machine. Some floors may require additional support. Contact an architect or structural engineer if you have any question about the ability of your floor to handle the weight. To ensure sufficient upright stability of the machine it should be bolted to floor. For this purpose 4 slots are provided in the machine’s bracket of work stand.
Working Clearances
Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also consider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation.

ELECTRICAL CONNECTION

WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices; A residual current circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a residual current device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician.
Connecting to the 1 phase power supply:
This SIP bandsaw is fitted with a standard 230v ~ 13 amp type plug. Before using the bandsaw, inspect the mains lead and plug to ensure that neither are damaged. If any damage is visible have the bandsaw inspected / repaired by a suitably qualified person. If it is necessary to replace the plug a heavy duty impact resistant plug would be preferable.

The wires for the 1 phase plug are coloured in the following way:

Yellow /Green Blue Brown

Earth
Neutral Live

As the colours of the wires may not correspond with the markings in your plug, proceed as follows: The wire which is coloured blue, must be connected to the terminal marked with N or coloured black. The wire which is coloured brown, must be connect-ed to the terminal, which is marked L or coloured red. The wire which is coloured yellow / green should be connected to the terminal which is coloured the same or marked

5

ELECTRICAL CONNECTION cont…
Note: Always make sure the mains supply is of the correct voltage and the correct fuse protection is used.
Note: If an extension lead is necessary in order to reach the mains supply; The cross section should be checked so that it is of sufficient size so as to reduce the chances of voltage drops. Always fully unwind the lead during use.
GETTING TO KNOW YOUR BANDSAW

F

G

HI J K

L

M

E

D
C
Item Description A Bow Lock B Base C Vice Hand Wheel D Blade Guide Adjuster E Blade Tension Knob F Coolant Valve Control G Blade Bearing Guides H Emergency Stop

N O

P

B

A

Item Description I Coolant On/Off Switch J Motor Off Button K Motor On Button L Speed Adjustment Lever M 1100watt Motor N Bow Feed Control Knob O Auto Cut Off Micro Switch P Main On/ Off Switch & Control Box

6

GETTING TO KNOW YOUR BANDSAW cont…

T
S R
Q

U V W
X
Y Z

Item Description

Item Description

Q Coolant Motor

V Blade Guard

R Return Spring

W Coolant Filter

S Bow

X Saw Tray

T Vice Assembly

Y Wheel

U Blade Guard Safety Interlock Switch

Z Coolant Tank

7

GETTING TO KNOW YOUR BANDSAW cont… CONTROL PANEL

1

2

3

4

1 Emergency Stop Button
2 Coolant Pump Switch 3 Stop Button 4 Start Button

Press to interrupt the power to the system & stop the motor. Reset by twisting the button Turns the coolant pump ON & OFF Stops the machine Starts the machine

8

TECHNICAL SPECIFICATION

Model Input Voltage Capacity 90o
Capacity 45o
Blade Speeds Blade Size Motor Power Transmission / Drive Packaged Dimensions L x W x H Product Dimensions L x W x H Weight

SIP 12″ Bandsaw Gearbox Transmission 230v 50Hz 13A
180mm 180mm 300 x 180mm
130mm 125mm 110 x 180mm 39 – 55 – 67mtr/min 2360 x 20 x 0.9mm 1100watts / 1.5HP Gearbox Direct Drive 1265 x 470 x 1120mm 1230 X 620 X 940mm 154.7kg GW / 120.34kg NW

GUARANTEE

This SIP Bandsaw is covered by a 24 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or operating the machine outside the scope of this manual.
Consumable items such as bandsaw blades etc are not covered under warranty.
In the unlikely event of warranty claims, contact your distributor as soon as possible.

Note: Proof of purchase will be required before any warranty can be honoured.

9

ASSEMBLY
UNPACKING
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, packing materials, call your SIP distributor. When you are completely satisfied with the condition of your shipment, inventory the contents.
SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately

CONTENTS
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Box Contents:-
A. 1 x Hydraulic Cylinder B. 4 x Washers C. 4 x Wheels D. 2 x Axle E. 4 x Split Pins F. 1 x Metal Swarf Filter G. 1 x Material Stop Assy

G

E

F

B

D

A C

Figure 1. Loose parts contents.
10

ASSEMBLY cont…

CLEANING

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine’s unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

:Disposable rags

:Cleaner/degreaser :Safety glasses & disposable gloves :Plastic paint scraper

Basic steps for removing rust preventative: 1. Put on safety glasses.

2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5­10 minutes.

3. Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

4. Repeat Steps 2­3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust.
Shipping Bracket

A shipping bracket has been installed on the bandsaw to protect the alignment of the bow during shipment. After removal, store the bracket in a safe place until you need to move or ship the bandsaw in the future.
To remove shipping bracket:

1. Remove the shipping bracket shown in Figure 2.

Figure 3 Screw
Stop Rod

Figure.2
1. Insert work stop rod through hole in base and lock in place with screw (Figure 3). 2. Slide work stop over rod. 3. Measuring from outside of blade, tighten thumbscrew to
set work stop at desired length.
11

ASSEMBLY cont…
HYDRAULIC CYLINDER
To fit the hydraulic unit, remove nut & washer (A). Figure. 4A Remove actuator shaft (B). Figure 4A. Fit hydraulic unit bottom connection and secure in place with nut & washer. Figure 4B. Fit the hydraulic unit top connection. Figure 4C. Pay attention to the position of the lock-nut. The hydraulic unit should now look like Figure 4D. The cut-off microswitch can be finely adjusted by using screws C if required.

Figure 4A B

Figure 4B

Figure 4D

C

A

Figure 4C

WHEELS
The wheels may be installed to make it easier to move the bandsaw.
Wheel Kit contents:4 x Wheels 2 x Axle Shafts 4 x Split Pins 3 x 30mm 4 x Washers 16mm
To install wheels
1. Slide axle through holes in bottom of cabinet.
2. Slide one flat washer onto the axle, followed by a wheel. Secure with cotter pins and plastic cover as shown in Figure 5.

Washer Axle
Split Pin Figure 5. Wheels secured with cotter pin.

12

ASSEMBLY TEST RUN
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. If you find any unusual problems during the test run, immediately stop the machine, disconnect it from the power supply; fix the problem BEFORE operating the machine again. The Troubleshooting table section of this manual can help.
Serious injury or death can result from using this machine.Make sure you understand the controls and related safety information before use. DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.
To test run machine:
1. Clear all set-up tools away from machine. 2. Connect machine to power supply. 3. Turn power switch On, press motor ON button. Verify motor operation, and then press motor OFF button.
The motor should run smoothly and without unusual problems or noise.
13

OPERATING INSTRUCTIONS
OPERATION OVERVIEW
The purpose of this overview is to inform the machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and seek additional training from experienced machine operators, and do additional research outside of this manual by reading “how-to” books, trade magazines, or websites.
OPERATION
1. Examine the workpiece to make sure it is suitable for cutting. 2. Adjust the swivel head, if necessary, to correct angle of desired cut. 3. Adjust the material stop to the desired width of cut, then lock it in place. 4. Check out-feed side of the saw for proper support and to make sure workpiece can safely pass all
the way through blade without interference. 5. Wear the correct PPE (Personal Protective Equipment). 6. Start the saw. 7. Set the saw feed speed, ensure even pressure is maintained on the blade allowing an even cut. 8. Switch on coolant. 9. Once the cut is complete, the saw will stop. 10. Isolate the machine from the mains supply before making changes to the blade etc.
Read the manual before assembly and operation. Become familiar with the machine and its operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.
Reduce the risk of injury, make sure you wear the correct PPE.
14

OPERATING INSTRUCTIONS cont…

VICE
The vice can hold material up to six inches wide and be set to cut angles from 0 to 45 degrees. To square blade to vise: 1. Loosen lock nut shown in Figure 7

Figure 7

Lock-Nut

2. Use scale as a guide to set your angle, or a machinist’s square to square blade to vise.
3. Tighten lock nut.

TO ADJUST THE VICE ANGLE
1. Loosen lock nut on rear jaw with a spanner, as shown in Figure 8.
2. Use scale to set your angle.
3. Tighten lock nut.
4. Loosen lock nut in Figure 9, on opposite jaw so jaw can float, and match angle of workpiece.

Lock-Nut Figure 8

Scale

Figure 9

Lock-Nut

5. Tighten vice against workpiece.

15

blOadPeERseAleTcItNioGn INSTRUCTIONS cont…
BLADE SELECTION
Tooth Pitch Usually measured as TPI (teeth per inch), tooth pitch determines the size/number of the teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster.
As a general rule, choose blades that will have at least three teeth in the material at all times. Use fine pitched blades on harder metals and coarse pitched blades on softer metals. When selecting blades, refer to Figures 13 & 14 on Pages 15­16 for recommended blade tooth (TPI) and speed (FPM) based on the workpiece material.
Tooth Style When selecting blades, another option to consider is the shape, gullet size, teeth set and teeth angle–otherwise known as “Tooth Style.” Many blade manufacturers offer variations of the four basic styles shown in Figure 10.
HiVcYVgYdgGVZg H^edgH^eIddi] =dddg8aVl

Standard: This style is considered to be the
standard because the tooth size and shape are the same as the tooth gullet. The teeth on these blades usually are very numerous, have no angle, and produce cuts by scraping the material; these characteristics result in very smooth cuts, but do not cut fast and generate more heat than other types while cutting.
Skip: This style is similar to a raker blade that is
missing every other tooth. Because of the design, skip toothed blades have a much larger gullet than raker blades, and therefore, cut faster and generate less heat. However, these blades also leave a rougher cut than raker blades.
Hook: The teeth on this style have a positive
angle (downward) which makes them dig into the material, and the gullets are usually rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material.
Variable Pitch: These blades typically feature
combinations of tooth styles that provide qualities of both.
Tooth Set
Three of the most common tooth sets are alternate, wavy, and raker (see Figure 11).

KVg^VWaZE^iX]KE Figure 10. Bandsaw blade tooth types.

Alternate

Wavy

Raker

Figure 11. Bandsaw tooth sets.

16

OPERATING INSTRUCTIONS cont…

CHOOSING BLADE TPI

Selecting the right blade for the job depends on a variety of factors, such as type, hardness, and shape of the material being cut, machine capability, and operator technique.
The chart in Figure 13 is a basic starting point for choosing blade type based on teeth per inch (TPI) for variable tooth pitch blades and for standard raker type bi-metal blades/HSS blades. As a general rule, there should be at least 3 teeth in contact with the workpiece at all times. However, for exact specifications of bandsaw blades, contact the blade manufacturer.
When cutting structural shapes such as angle iron or I-beams, workpieces should be positioned to maintain the same material width throughout the cut, as illustrated in Figure 12.
To select correct blade TPI:

1. Measure material thickness. This measurement is the length of cut taken from where the tooth enters the workpiece, sweeps through, and exits the workpiece.
2. Refer to “Material Width” row of blade selection chart in Figure 14 and read across to find workpiece thickness you need to cut.
3. In the center row, find the TPI that corresponds to the workpiece thickness.

Vice Jaws

Saw Blade Direction

Vice Jaws

(Side View)

Figure 12. Structural workpieces positioned in vise for cut.

Angle Iron Positioned
For Cut

I-Beam Positioned
For Cut

Material Width

Teeth Per Inch

TOOTH SELECTION

mm 6

12

10-14 8-12 6-10

inch 1/8

1/4

1/2

1

50

100

5-8

3-4

11/2 2

3

4

150 2-3 56

200 78

250 1.4-2.5 9 10

300 11 12

Figure 13. Material width and recommended teeth per inch.

17

OPERATING INSTRUCTIONS cont…
CHOOSING BLADE CUTTING SPEEDS
Selecting the right blade speed for cutting depends on the type of material being cut. Selecting the correct blade speed prolongs the life of your blade and provides the best possible cutting results.
The “Cutting Speed Rate Recommendation Chart” in Figure 14 offers guidelines for various metals, given in feet per minute (speed FPM) and meters per minute in parenthesis. Choose the speed closest to the number shown in the chart. Follow the directions in the Changing Blade Speed section on Page 19 to set the machine to the closest available speed.

Material

Speed M/Min (FPM)

Material

Speed M/Min (FPM)

Material

Speed M/Min (FPM)

Material

Speed M/Min (FPM)

Carbon steel

60 – 108 (196 – 354)

Tool steel

62 (203)

Alloy steel

34 – 98 (111 – 321)

Free machining stainless steel

46 – 62 (150 – 203)

Steel section

54 – 67 High speed (180 – 220) tool steel

23 – 36 (75 – 118)

Mold steel

75 (246)

33 – 75 Gray cast iron (108 – 255)

Thin tube

54 – 67 (180 – 220)

Cold work tool steel

95 – 213 (29 – 65)

Water hard tool steel

242

Ductile

65 – 85

austenitic cast

(74)

iron

(20 – 26)

Aluminium 67 – 163

alloy

(220 – 534)

Hot work tool steel

62 (203)

Stainless steel

26

Malleable cast

98

(85)

iron

(321)

Copper alloy

70 – 147

Oil

hardening

(229 – 482) tool steel

62 – 65 (203 – 213

Cold rolled stainless Steel

26 – 62 (85 – 203)

Figure 14

Note: The above table is an approximate guide reference only, various factors mean some materials may require different speeds to the ones quoted.

18

OPERATING INSTRUCTION cont…
CHANGING THE BLADE SPEED
There are three speeds, each speed can be selected by turning fixing pin handle to change the position of gears; left postion is 67m/min (Fig.A), middle possition is 39m/min (Fig.B), right position is 55m/min (Fig.C).

Fig.A

Fig.B

Figure 16. Adjustable handle for speed change

BLADE GUIDES

Fig. C

The blade guides should be positioned approxi-mately 1/4″ away from workpiece if possible. This will help ensure straight cuts by keeping the blade from twisting and drifting off the cut line. To adjust blade guides:
1. Loosen blade guide knob shown in Figure 17.

Figure 17

Blade Guides

Blade Guide Knob
2. Slide rear blade guide as close to workpiece as possible. 3. Tighten knob.
19

OPERATING INSTRUCTION cont…
USING THE COOLANT PUMP
Note: We recommend the use of water soluble coolant, this will prolong the blade life and make the cut more efficient.
1.Slide the coolant tank from the rear of the bandsaw. (Figure. 18 ) 2.Make sure the filter is fitted and fill with fresh coolant. 3.Slide the coolant tank back into the bandsaw base. 4.Make sure the coolant hose is over the filter. 5.Place the metal swarf filter over the coolant return hole in the bandsaw tray (item F page 10) 6.Open the coolant tap. (Figure.19) 7.Turn the coolant on at the saw control panel. (see page 8 item 2) 8.The coolant will start to pump when the saw start button is pressed. (See page 8 item 4) 9.The flow can be controlled by using the lever on the coolant tap to restrict the flow.
(Figure.19)

Place Metal Swarf Filter here.

Plastic Filter Figure.18

20

OPERATING INSTRUCTION cont…

Coolant Tap

Figure.19

21

OPERATING INSTRUCTIONS cont…
FEED RATE
The speed at which the saw blade will cut through a workpiece is controlled by blade type, feed rate, and feed pressure.
To set feed rate:

Feed Rate Dial

1. Raise bow to maximum height to remove spring tension. Close ON/OFF valve to lock bow in place.
2. Adjust feed pressure tension spring by rotating adjustment nut (see Figure 20). Tighten enough to remove play but not enough to apply tension to spring.
Note: This spring adjustment is an initial setting. Depending on cutting circumstances, you will have to fine-tune the feed pressure with this adjustment. Increasing the spring tension will reduce the feed pressure.

Feed ON/OFF Valve
Figure 21. Location of feed ON/OFF valve.
5. With correct saw blade and blade speed selected, turn saw and lubricant pump ON.
6. Open the ON/OFF valve, then slowly rotate the feed rate dial clockwise to a slow feed rate until saw begins to cut workpiece (see Figure 19).

7. Observe the metal swarf that is removed by the cut, and increase or decrease the feed rate according to the characteristics.

Spring

Adjustment Nut

Figure 20. Location of adjustment nut.

3. Clamp workpiece in table vice.

4. Close feed ON/OFF valve shown in Figure 21, to lock the bow.
Position the blade a few inches above the workpiece.

–If the swarf is tightly curled, warm shavings, brown to black in color, there is too much downward pressure. — If the swarf is blue looking, the blade speed is too high. — If the swarf is thin and powder-like, there is insufficient feed pressure. This will dull your blade rapidly. — The best cut and feed rate will give you evenly shaped spiraled curls with very little color change, if any at all.

22

OPERATING INSTRUCTIONS cont…
OPERATION TIPS
The following tips will help you safely and effectively operate your bandsaw, and help you get the maximum life out of your saw blades.
Tips for horizontal cutting: · Use work stop to quickly and accurately cut multiple pieces of stock to same length. · Clamp material firmly in vice jaws to ensure a straight cut through the material. · Let blade reach full speed before engaging workpiece (see Figure 22. Never start a cut with blade in
contact with workpiece.

Blade Workpiece
Figure 22. Correct blade starting position.

· Wait until blade has completely stopped before removing workpiece from vice, and avoid touching cut end – it could be very hot!
· Support long workpieces so they won’t fall when cut, and flag ends of workpieces to alert passers-by of potential danger.
· Position blade guides approximately 1/4″ from workpieces to minimize side- to-side blade movement.
· Use coolant when possible to increase blade life.

Loosen blade tension at end of each day to prolong blade life.

23

MAINTENANCE
To reduce risk of shock or accidental startup, always disconnect machine from power supply before adjustments, maintenance, or service.
Schedule
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check:
· Loose mounting bolts. · Damaged saw blade. · Worn or damaged wires. · Any other unsafe condition. · Clean after each use. · Proper blade tension. Monthly Check: · Lubricate vise screw. · Check gear box lubrication.
Cleaning
Cleaning this machine is very easy; vacuum excess the metal chips and swarf, and wipe off the remaining dust with a dry cloth. If any residue has built up, use a cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning. Always wear correct PPE during cleaning.
Unpainted Cast Iron
Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use.
24

MAINTENANCE cont…
LUBRICATION
An essential part of lubrication is cleaning the components before lubricating them.
This step is critical because grime and chips build up on lubricated components over time, which makes them hard to move.
Clean all exterior components in this section with mineral spirits, shop rags, and brushes before lubricating.

Gears
Lube Type..NLGI #2 Equivalent Lube Amount ………………………………….Thin Coat Lubrication Frequency ……… 90 hrs. of Operation
To lubricate gears:
1. Remove cover on gearbox (see Figure 24).
Cover

Vice Leadscrew
Lube Type.. ISO 68 General Purpose Equivalent Lube Amount ………………………………….Thin Coat
Lubrication Frequency……… 40 hrs. of Operation

To lubricate vice leadscrew:
1. Using vice handwheel, move vise as far forward as possible.
2. Use mineral spirits and a brush to clean existing grease and debris off of the vice leadscrew shown in Figure 23. Allow lead-screw to dry.
3. Apply thin coat of ISO 68 machine oil to exposed lead-screw threads, then move vice through its full range of motion several times to disperse oil along full length of lead-screw.
Vise Leadscrew

Figure 24 Location of gearbox cover.
2. Using small brush, apply thin coat of grease to headstock gears.
3. Re-install gearbox cover removed in Step 1. GEARBOX OIL: Lubricant Type …GL4 Amount …………..Fill up to centre of the sight glass. Check Frequency………….90hrs of operation

Figure 2 Location of vise leadscrew.
Follow reasonable lubrication practices as outlined in this manual. Failure to do so could lead to premature failure of machine and will void warranty.
25

MAINTENANCE cont..
BLADE CHANGE
Blades should be changed when they become dull, damaged, or when you are using materials that require a blade of a certain type or tooth count.
To change blade on bandsaw:
1. DISCONNECT MACHINE FROM POWER! 2. Raise bow of bandsaw to vertical position, close feed ON/OFF valve, and remove wheel access cover. 3. Remove blade guards. 4. Loosen tension handle shown in and slip blade off of wheels. Figure 25 5. Install new blade around bottom wheel and through both blade guide bearings. 6. With blade around bottom wheel, slip it around top wheel as shown in Figure 26, keeping blade between
blade guide bearings 7. When blade is around both wheels, adjust so back of blade is against shoulder of wheels. 8. Complete blade change by following steps in Blade Tension & Tracking.
Note: It is possible to flip blade inside out, in which case the blade will be installed in the wrong direction. Check to make sure blade teeth are facing toward workpiece, as shown in Figure 27. Some blades have a directional arrow as a guide.
Tension Handle

Figure 25. Location of tension handle.
7aVYZIgVkZa

Figure 26. Installing blade.

Figure 27 Blade teeth facing workpiece.
CUTTING HAZARD! Bandsaw blades are sharp and awkward to hold. Protect your hands with heavy gloves when handling blade.
26

MAINTENANCE cont….
BLADE TENSION & TRACKING
Proper blade tension is essential to long blade life, straight cuts, and efficient cutting. The Model features a blade tension indicator to assist you with blade tensioning.
Two major signs that you do not have proper blade tension are: 1) the blade stalls in the cut and slips on the wheels, and 2) the blade frequently breaks from being too tight.
To loosen and tension blade on bandsaw:
1. Turn blade tension handle clockwise to tension blade
2. Turn blade tension handle anti-clockwise to loosen blade The blade tracking has been properly set at the factory. The tracking will rarely need to be adjusted if the bandsaw is used properly.
Blade tension handle

To adjust blade tracking on bandsaw:
1. DISCONNECT MACHINE FROM POWER!
2. Position bandsaw in vertical position.
3. Open wheel access cover.
4. Loosen, but do not remove lower hex bolt in blade wheel tilting mechanism.
5. Loosen the blade tension.
6. Adjust set screw with a 4mm hex wrench Figure 28. –Tightening set screw will move blade closer to shoulder of wheel. –Loosening set screw will move blade away from shoulder.
7. Tension blade
8. Reconnect machine to power and turn ON bandsaw –If blade tracks along shoulder of wheel (without rubbing), blade is tracking properly and this adjustment is completed. –If blade walks away from shoulder of wheel or hits shoulder, repeat Steps 4-7 until blade tracks properly.
9. Turn OFF bandsaw.
10. Close blade guard and wheel access cover.

Lower Hex Bolt

Loosen blade tension at end of each day to prolong blade life.

Tracking Set Screw
Figure 28 Blade tension / tracking controls.
27

MAINTENANCE cont…

SQUARING THE BLADE
It is always a good idea during the life of your saw to check and adjust this setting. This adjustment will improve your cutting results and extend the life of your blade. To square blade to bed of table:
1. DISCONNECT MACHINE FROM POWER! 2. Lower head of the bandsaw until it contacts
horizontal stop. 3. Place a square on table bed and against
edge of blade (see Figure 29), and check different points along length of table between blade guides.
Hex. bolt
Figure 29. Square placed on table bed against edge of blade.
4. Loosen hex. bolt shown in Figure 27, and rotate blade guide until blade is vertical to bed. Note: Both blade guides can be adjusted to achieve the results you want.
5. Tighten cap screw.
BLADE GUIDE BEARINGS
The blade guide bearings come adjusted from the factory and the need for adjustment should rarely occur. Uneven blade wear and crooked cuts may be the result of improper adjustment. Each bearing assembly has an eccentric bushing (see Figure 30) that allows the distance between the blade and bearings to be adjusted. The bearings are secured in place by a hex nut and a lock washer.

Eccentric Bushing Hex Nut
Backing Bearing
Figure 30 Guide bearing components.
Before adjusting the blade guide bearings, make sure that you have squared the blade to the table as discussed in the previous section.
To adjust blade guide bearings:
1. DISCONNECT MACHINE FROM POWER! 2. Position vise to 90°, then lock in place. 3. Put a machinist’s square against face of vise and
move it over to blade. The square should evenly touch both the face of vise and blade. If it does, skip ahead to Step 6. –If the square does not evenly touch blade,
but it does evenly touch vice, continue with next step. 4. Loosen hex nuts that secure eccentric bush-ings attached to guide bearings. 5. Adjust bearings as necessary to force blade 90° to vise, then tighten hex nuts attached to bearings that are forcing the blade to 90°. 6. Check to see if any bearings are not touching blade evenly. If so, loosen hex nuts and adjust eccentric bushing so contact surface of bearing touches blade evenly. Note: Since the bearings twist the blade into position, it is acceptable if there is 0.001″-0.002″ gap between the blade and the front or back of the bearing. Just make sure not to squeeze the blade too tightly with the bearings. After the guide bearings are set, you should be able to rotate guide bearings (although they will be stiff) with your fingers. The backing bearing is not adjustable and should make light contact with blade.

28

TROUBLESHOOTING

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure. Note: Please gather the serial number and manufacture date of your machine before calling.

MOTOR & ELECTRICAL

Symptom
Machine does not start or a breaker trips.

Possible Cause
1. Plug/receptacle is at fault/ wired incorrectly. 2. Power supply is at fault/switched OFF.

3. Motor wired incorrectly. 4. Start capacitor is at fault. 5. Wall fuse/circuit breaker is blown/tripped.

6. Motor ON/OFF switch is at fault. 7. Wiring open/has high resistance.

Machine stalls or is underpowered.

8. Motor is at fault. 1. Wrong blade for workpiece material.
2. Wrong workpiece material.

3. Feed rate/cutting speed too fast for task. 4. Blade is slipping on wheels. 5. Low power supply voltage.

6. Motor bearings are at fault.

7. Plug/receptacle is at fault. 8. Motor connection is wired incorrectly. 9. Motor has overheated.

Machine has vibration or noisy operation.

10. Motor is at fault. 1. Motor fan is rubbing on fan cover.
2. Blade is at fault. 3. Gearbox is at fault. 4. Wrong blade and/or speed too slow.

Possible Solution
1. Test for good contacts; correct wiring. 2. Ensure hot lines have correct voltage on all
legs and main power supply is switched ON. 3. Correct motor wiring. 4. Test/replace. 5. Ensure correct size for machine load; replace
weak breaker. 6. Replace faulty ON/OFF switch. 7. Check/fix broken, disconnected, or corroded
wires. 8. Test/repair/replace.
1. Use blade with correct properties for your type of cutting.
2. Use metal with correct properties for your type of cutting.
3. Decrease feed rate/cutting speed. 4. Adjust blade tracking and tension. 5. Ensure hot lines have correct voltage on both
legs. 6. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement. 7. Test for good contacts; correct the wiring. 8. Correct motor wiring connections. 9. Clean off motor, let cool, and reduce
workload. 10. Test/repair/replace.
1. Replace dented fan cover; replace loose/ damaged fan.
2. Replace/resharpen blade. 3. Rebuild gearbox for bad gear(s)/bearing(s). 4. Change blade and/or speed.

To reduce risk of shock or accidental startup, always disconnect machine from power supply before adjustments, maintenance, or service.

29

TROUBLESHOOTING cont…

BANDSAW OPERATIONS

Symptom
Machine is loud when cutting or bogs down in the cut.
Blades break often.

Possible Cause
1. Excessive feed rate.
2. Blade TPI is too great, or material is too coarse.
1. Blade is not tensioned correctly.

2. Workpiece is loose in vise.

3. Excessive feed rate.

4. Blade TPI is too great, or material is too coarse.
5. Blade is rubbing on wheel flange.

6. Bandsaw is being started with blade resting on workpiece.
7. Guide bearings are misaligned.

Blade dulls prematurely.

8. Blade is too thick, or blades are of low quality.
1. Cutting speed is too fast.

2. Blade TPI is too great, or material is too coarse.
3. Excessive feed rate.

4. Workpiece has hard spots, welds, or scale is on material.
5. Blade is twisted. 6. Blade is slipping on wheels.

Teeth are ripping from the blade.
Cuts are crooked.

1. Feed pressure is too heavy and blade speed is too slow; or blade TPI is too coarse for workpiece.
2. Workpiece is vibrating in vise. 3. Blade gullets are loading up with
chips.
1. Feed pressure is too high.

2. Guide bearings are out of adjustment, or too far away from workpiece.
3. Blade tension is low.

4. Blade is dull.

5. Blade speed is wrong.

Possible Solution
1. Refer to Feed Rate on Page 15, or Changing Blade Speed on Page 14, and adjust as required.
2. Refer to Blade Selection on Page 11 and adjust as required.
1. Check to see that blade is not excessively tight or too loose.
2. Clamp workpiece more tightly, or use a jig to hold workpiece.
3. Refer to Feed Rate on Page 22, or Changing Blade Speed on Page 19, and adjust as required.
4. Refer to Blade Selection on Page 16, and adjust as required.
5. Refer to Blade Tension & Tracking on Page 27, and adjust as required.
6. Start bandsaw and then slowly lower bow by setting feed rate.
7. Refer to Blade Guides on Page 28, and adjust as required.
8. Use a higher quality blade.
1. Refer to Changing Blade Speed on Page 19, and adjust as required.
2. Refer to Blade Selection on Page 16, and adjust as required.
3. Refer to Feed Rate on Page 22, or Changing Blade Speed on Page 19, and adjust as required.
4. Increase feed pressure, and reduce cutting speed.
5. Replace blade. 6. Refer to Blade Tension & Tracking on Page 27,
and adjust as required.
1. Refer to Blade Selection on Page 16 and decrease feed pressure. Refer to Feed Rate on Page 22, and adjust as required.
2. Reclamp workpiece in vise, and use a jig if required. 3. Use a coarser- tooth blade.
1. Refer to Feed Rate on Page 22, and adjust as required.
2. Refer to Blade Guides on Page 28 and replace or adjust.
3. Refer to Blade Tension & Tracking on Page 27, and adjust as required.
4. Refer to Blade Change on Page 26 and replace blade.
5. Refer to Changing Blade Speed on Page 19, and adjust as required.

To reduce risk of shock or accidental startup, always disconnect machine from power supply before adjustments, maintenance, or service.

30

EXPLODED DRAWING PARTS DRAWING-A
31

P3A$R57T6S/L,I6S7T$ PARTS DRAWING-A

PART NO ‘(6&5,37,21

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63 SPECIAL BOLT
-2,17%($5,1 +(;%2/70
.((33/$7( +(;%2/70
:$6+(5 1870 :$6+(5 1870 +(;%2/70
:+((/52′ :+((/ &277(5; :$6+(500 &22/$17)5$0( +26( +26( 12==/(&2&. &22/$177$1. ),/75$7,21 &22/,13803 3$1+($’6&5(:0[ 6(76&5(:0; 6:,7&+%5$&.(7 89 SUNK HEAD SCREW M6x8
$//(16&5(:0; /,0,76:,7&+ 1870
93 HYDRAULIC CYLINDER
94 PLASTIC BOX NOT INCLUDING
ELECTRIC PARTS INSIDE

94-1 POWER SWITCH

94-2 KM1 CONTACTOR FOR MOTOR

94-3 94-4 94-5

KM2 CONTACTOR FOR PUMP TC TRANSFORMER FR1 THERMAL PROTECTOR

32

EXPLODED DRAWING PARTS DRAWING-B
33

P3A$R57T6S/L,I6S7T$
PARTS DRAWING-B
PART NO ‘(6&5,37,21
202 SET SCREW M8x12 .(<

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309 MOTOR
6&5(:0[ :$6+(5 68332573/$7( :$6+(5 32:(56:,7&+&25’ 319 POWER CABLE
320 SWITCH BOX W/O ELECTRIC PARTS 320-1 EMERGENCY STOP BUTTON 320-2 PUMP ON/OFF BUTTON 320-3 MOTOR ON BUTTON
320-4 MOTOR OFF BUTTON 321 LIMIT SWITCH
322 WASHER 323 KEY FOR LIMIT SWITCH 324 BOLT
350 MOTOR W/GEAR DRIVING SYSTEM
(REFER TO DRAWING-C FOR DETAILS)

34

EXPLODED DRAWING PARTS DRAWING-C (GEAR DRIVING SYSTEM)

PARTS LIST

Parts List-C

PART NO. DESCRIPTION 350-1 HEX.BOLT M6x12 350-2 WASHER 6 350-3 GEARBOX COVER 350-4 VENT PLUG 350-5 GEARBOX GASKET 350-6 BALL BEARING 6201 350-7 SHIFT GEAR 350-8 BALL BEARING 6005 350-9 CIRCLIP FOR SHAFT 25MM 350-10 CIRCLIP FOR HOLE 47MM 350-11 OIL SEAL 47X25X7

PART NO. DESCRIPTION 350-12 KEY 5X5X80 350-13 WHEEL SHAFT 350-14 SHIFT ROD 350-15 WASHER 10 350-16 O-RING 350-17 SWING SHAFT 350-18 SPACER FOR SHAFT D.10 350-19 SET SCREW M6X8 350-20 SMALL HANDLE 350-21 HANDLE GRIP 350-22 SPRING

PART NO. DESCRIPTION 350-23 PIN SHAFT 350-24 ALLEN SCREW M5X25 350-25 OIL WINDOW 350-26 GEARBOS HOUSING 350-27 WORM SHAFT 350-28 SET SCREW M6X8 350-29 MOTOR 350-30 GEAR SHAFT 350-31 WORM-WHEEL SHAFT 350-32 WORM GEAR 350-33 SPACER

35

WIRING DIAGRAM 36

NOTES 37

UK DECLARATION OF CONFORMITY
Declaration of Conformity
We
SIP (Industrial Products) Ltd Gelders Hall Road Shepshed Loughborough Leicestershire LE12 9NH England
As the manufacturer within the UK, England, Scotland & Wales, declare that the
SIP 12″ Metal Cutting Bandsaw Gearbox Transmission – SIP Code 01573
Conforms to the requirements of the following directive(s), as indicated.
Supply of Machinery (Safety) Regulations 2008 Electrical Equipment (Safety) Regulations 2016 Electromagnetic Compatibility Regulations 2016 The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
And the relevant harmonised standard(s), including
EN 55014-1:2017+A11 EN 55014-2:2015 EN IEC 61000-3-2:2019 EN 61000-3-3:2013+A1
Signed: …………………………………… Mr P. Ippaso – Director – SIP (Industrial Products) Ltd Date: 22/04/2023
38

EU DECLARATION OF CONFORMITY
Declaration of Conformity
We
SIP (Machinery Europe) Ltd ASM Chartered Accountants
First Floor Block One Quayside Business Park
Dundalk County Louth Republic of Ireland
As the manufacturer’s authorised representative within the EC declare that the
SIP 12″ Metal Cutting Bandsaw Gearbox Transmission – SIP Code 01573
Conforms to the requirements of the following directive(s), as indicated.

2006/42/EC 2006/95/EC 2004/108/EC 2011/65/EU & (EU)2015/863

Machinery Directive Low Voltage Directive EMC Directive RoHS Directive

And the relevant harmonised standard(s), including
EN 55014-1:2017+A11 EN 55014-2:2015 EN IEC 61000-3-2:2019 EN 61000-3-3:2013+A1

Signed: ……………………………………
Mr P. Ippaso – Managing Director – SIP (Machinery Europe) Ltd Date: 22/04/2023.

39

Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate recycling bin.
Never dispose of electrical equipment or batteries in with your domestic waste. If your supplier offers a disposal facility please use it or alternatively use a recognised recycling agent. This will allow the recycling of raw materials and help protect the environment.

FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP DIRECTLY ON: TEL: 01509 500400 EMAIL: sales@sip-group.com or
customerservice@sip-group.com
www.sip-group.com

Ref: 04MAY2023

References

• SIP Industrial Products Official Website - SIP Industrial Products Official Website

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